This patent application claims the benefit and priority of Chinese Patent Application No. 202310633084.1, filed with the China National Intellectual Property Administration on May 31, 2023, the disclosure of which is incorporated by reference herein in its entirety as part of the present application.
The present disclosure relates to the technical field of gear transmission, relates to an external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair, and in particular, to an external meshing cylindrical gear pair with a constructed tooth pair that is formed by a cylindrical gear I with a constructed tooth pair and a cylindrical gear II with a constructed tooth pair as a pair, and has the same normal tooth profile, a constant curvature radius at a meshing point that tends to infinity, a constant sliding ratio, and a constant meshing stiffness.
An external meshing cylindrical gear pair as one of main forms of mechanical transmission functions to change a direction of mechanical rotation and transmit power, and decelerate to increase a torque or accelerate to reduce the torque, and is widely used in the fields of high-end equipment, aerospace, precision instruments, and the like. Most of existing external meshing cylindrical gear pairs are involute gear pairs, which have problems such as large sliding ratio between tooth surfaces and time-varying meshing stiffness, leading to reduction of transmission efficiency, service life and dynamic meshing performance, and the like of the external meshing cylindrical gear pairs. With the development of science and technology and the popularization in application scenarios, it is difficult for the conventional external meshing cylindrical gear pairs to meet high performance requirements in the fields of national defense technology, industrial manufacturing, production and life, and the like.
The patent No. CN105202115 A discloses a multi-point contact meshing cylindrical gear pair based on conjugate curves, which is formed by a convex-tooth gear and a concave-tooth gear in mutual multi-point meshing. A pair of gears with concave and convex tooth profiles in the gear pair need machining by means of different cutters, which increases a manufacturing cost of the gear pair. The concave and convex tooth profiles lead to a limited curvature radius at a meshing point of the gear pair, thereby limiting further improvement of the bearing capacity of the gear pair. With regard to selection of contact points, tooth surface interference occurs at pitch points, making it difficult to achieve a zero sliding ratio. The patent No. CN110081148 A discloses gears with a constructed tooth pair having convex-convex contact based on conjugate curves, including a first gear and a second gear with convex-convex meshing point contact as a pair. Tooth surfaces of the first gear and the second gear are single-parameter sphere family envelope surfaces, which leads to a limited curvature radius at a meshing point of the gear pair, thereby also limiting the bearing capacity of the gear pair. A contact ratio of the gear pair is uncertain, and the meshing stiffness is time-varying, thereby intensifying vibration noise of the gear pair. Therefore, there is an urgent need for an innovative tooth profile design based on an existing design theory of gears with a constructed tooth pair having conjugate curves, so as to improve meshing performance of an external meshing cylindrical gear pair with a constructed tooth pair and reduce production and manufacturing costs of the gear pair.
The present disclosure provides an external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair. The gear pair is formed by a cylindrical gear I with a constructed tooth pair and a cylindrical gear II with a constructed tooth pair that have the same normal tooth profile, with a constant curvature radius at a meshing point that tends to infinity, a constant sliding ratio, and a constant meshing stiffness, and technically features low manufacturing cost, high bearing capacity, high transmission efficiency, low vibration noise, and the like.
To achieve the above objective, the present disclosure provides the following technical solutions.
The present disclosure provides an external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair, including a cylindrical gear I with a constructed tooth pair and a cylindrical gear II with a constructed tooth pair as a pair based on conjugate curves, where a normal tooth profile curve Γs1 of the cylindrical gear I with a constructed tooth pair and a normal tooth profile curve Γs2 of the cylindrical gear II with a constructed tooth pair are continuous combined curves ΓL with the same curve shape, and the continuous combined curve ΓL is a combined curve ΓL1 of an odd power function curve and a tangent at an inflection point thereof, a combined curve ΓL2 of a sine function curve and a tangent at an inflection point thereof, a combined curve ΓL3 of an epicycloid function curve and a tangent at an inflection point thereof, a combined curve ΓL4 of an odd power function, a combined curve ΓL5 of a sine function, or a combined curve ΓL6 of an epicycloid function; the continuous combined curve ΓL is formed by two continuous curves, a connection point of the two continuous curves is an inflection point or a tangent point of the continuous combined curve ΓL, and the inflection point or the tangent point of the continuous combined curve ΓL is a designated point located on a meshing force action line of the external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair; the normal tooth profile curve Γs1 of the cylindrical gear I with a constructed tooth pair is swept along given conjugate curves to obtain a tooth surface of the cylindrical gear I with a constructed tooth pair, and the normal tooth profile curve Γs2 of the cylindrical gear II with a constructed tooth pair is swept along the given conjugate curves to obtain a tooth surface of the cylindrical gear II with a constructed tooth pair.
Preferably, when the continuous combined curve ΓL is the combined curve ΓL1 of the odd power function curve and the tangent at the inflection point thereof, the continuous combined curve ΓL includes an odd power function curve ΓL12 and a tangent ΓL11 at an inflection point of the odd power function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve ΓL, and an equation of the combined curve ΓL1 of the odd power function curve and the tangent at the inflection point thereof is as follows:
where x10 and y10 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; A is a coefficient of the equation; and n is a degree of the independent variable and is a positive integer.
Preferably, when the continuous combined curve ΓL is the combined curve ΓL2 of the sine function curve and the tangent at the inflection point thereof, the continuous combined curve ΓL includes a sine function curve ΓL22 and a tangent ΓL21 at an inflection point of the sine function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve ΓL, and an equation of the combined curve ΓL2 of the sine function curve and the tangent at the inflection point thereof is as follows:
where x20 and y20 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; k is a slope of the tangent ΓL21 at the inflection point of the sine function curve; and A and B are coefficients of the equation.
Preferably, when the continuous combined curve ΓL is the combined curve ΓL3 of the epicycloid function curve and the tangent at the inflection point thereof, the continuous combined curve ΓL includes an epicycloid function curve ΓL32 and a tangent ΓL31 at an inflection point of the epicycloid function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve ΓL, and an equation of the combined curve ΓL3 of the epicycloid function curve and the tangent at the inflection point thereof is as follows:
where x30 and y30 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; k is a slope of the tangent ΓL31 at the inflection point of the epicycloid function curve; R is a radius of a cycloidal fixed circle; r is a radius of a moving circle; and e is an eccentric distance.
Preferably, when the continuous combined curve ΓL is the combined curve ΓL4 of the odd power function, the continuous combined curve ΓL includes a first odd power function curve ΓL41 and a second odd power function curve ΓL42; a rectangular coordinate system is established at the inflection point of the continuous combined curve ΓL, and an equation of the combined curve ΓL4 of the odd power function is as follows:
where x40 and y40 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; A and B are coefficients of the equation; and n1 and n2 are degrees of the independent variable and are positive integers.
Preferably, when the continuous combined curve ΓL is the combined curve ΓL5 of the sine function, the continuous combined curve ΓL includes a first sine function curve ΓL51 and a second sine function curve ΓL52; a rectangular coordinate system is established at the inflection point of the continuous combined curve ΓL, and an equation of the combined curve ΓL5 of the sine function is as follows:
where x50 and y50 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; and A1, B1, A2 and B2 are coefficients of the equation.
Preferably, when the continuous combined curve ΓL is the combined curve ΓL6 of the epicycloid function, the continuous combined curve ΓL includes a first epicycloid function curve ΓL61 and a second epicycloid function curve ΓL62; a rectangular coordinate system is established at the inflection point of the continuous combined curve ΓL, and an equation of the combined curve ΓL6 of the epicycloid function is as follows:
where x60 and y60 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; R1, r1, R2 and r2 are radii of a cycloidal moving circle and fixed circle, respectively; and e is an eccentric distance.
Preferably, a curve equation of the normal tooth profile curve Γs1 of the cylindrical gear I with a constructed tooth pair obtained by rotating the continuous combined curve ΓL around an origin of the rectangular coordinate system by an angle α1 is as follows:
where x01 and y01 are x-axis and y-axis coordinate values of the normal tooth profile curve of the cylindrical gear I with a constructed tooth pair in the rectangular coordinate system, respectively.
Preferably, a curve equation of the normal tooth profile curve Γs2 of the cylindrical gear II with a constructed tooth pair obtained by rotating the normal tooth profile curve Γs1 of the cylindrical gear I with a constructed tooth pair around the origin of the rectangular coordinate system by an angle of 180° is as follows:
where x02 and y02 are x-axis and y-axis coordinate values of the normal tooth profile curve of the cylindrical gear II with a constructed tooth pair in the rectangular coordinate system, respectively.
Preferably, a tooth surface Σ1 of the cylindrical gear I with a constructed tooth pair is obtained by sweeping the normal tooth profile curve Γs1 of the cylindrical gear I with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
where xΣ1, yΣ1 and zΣ1 are coordinate values of the tooth surface of the cylindrical gear I with a constructed tooth pair, respectively; β is a helix angle of the gear pair, θ is an angle of a given contact line, and r is a pitch radius of the cylindrical gear I with a constructed tooth pair.
Preferably, a tooth surface Σ2 of the cylindrical gear II with a constructed tooth pair is obtained by sweeping the normal tooth profile curve Γs2 of the cylindrical gear II with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
where xΣ2, yΣ2 and zΣ2 are coordinate values of the tooth surface of the cylindrical gear II with a constructed tooth pair, respectively; and a is a center distance of the external meshing cylindrical gear pair with a constructed tooth pair.
Preferably, a contact ratio of the external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair is designed as an integer.
Compared with the prior art, the present disclosure has the following technical effects:
In the present disclosure, a cylindrical gear I with a constructed tooth pair and a cylindrical gear II with a constructed tooth pair have the same normal tooth profile, which can be machined by using the same cutter, thus reducing a manufacturing cost. A curvature radius at a meshing point is constant and tends to infinity, which improves the bearing capacity of the gear pair. A sliding ratio during meshing is constant and may be designed as a zero sliding ratio, which improves transmission efficiency of the gear pair and reduces wear during transmission. A contact ratio of the external meshing cylindrical gear pair with a constructed tooth pair is designed as an integer, which can achieve a constant meshing stiffness, thus greatly reducing vibration noise of the gear pair.
To describe the technical solutions in embodiments of the present disclosure or in the prior art more clearly, the accompanying drawings required for the embodiments are briefly described below. Apparently, the accompanying drawings in the following description show merely some embodiments of the present disclosure, and those of ordinary skill in the art may still derive other accompanying drawings from these accompanying drawings without creative efforts.
In the figures: 1—Cylindrical gear I with a constructed tooth pair, 2—Cylindrical gear II with a constructed tooth pair.
The technical solutions of the embodiments of the present disclosure are clearly and completely described below with reference to accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are merely some rather than all of the embodiments of the present disclosure. On the basis of the embodiments of the present disclosure, all other embodiments obtained by those of ordinary skill in the art without making creative efforts all fall within the scope of protection of the present disclosure.
The present disclosure provides an external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair. The gear pair is formed by a cylindrical gear I 1 with a constructed tooth pair and a cylindrical gear II 2 with a constructed tooth pair that have the same normal tooth profile, with a constant curvature radius at a meshing point that tends to infinity, a constant sliding ratio, and a constant meshing stiffness, and technically features low manufacturing cost, high bearing capacity, high transmission efficiency, low vibration noise, and the like.
In order to make the above objective, features and advantages of the present disclosure clearer and more comprehensible, the present disclosure will be further described in detail below in combination with accompanying drawings and specific implementations.
As shown in
In this embodiment, basic parameters of the external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair are as follows: Normal module mn=8 mm, number of teeth of the cylindrical gear I 1 with a constructed tooth pair: Z1=20, number of teeth of the cylindrical gear II 2 with a constructed tooth pair: Z2=30, addendum coefficient ha*=0.5, dedendum coefficient hf*=0.5, tip clearance coefficient c*=0.2, addendum ha=4 mm, dedendum hf=5.6 mm, the teeth of the cylindrical gear I 1 with a constructed tooth pair being left-handed, the teeth of the cylindrical gear II 2 with a constructed tooth pair being right-handed, helix angle β=15°, and tooth width w=50 mm.
With a combined curve ΓL1 of an odd power function curve and a tangent at an inflection point thereof as an example, the combined curve ΓL1 of the odd power function curve and the tangent at the inflection point thereof was drawn in a rectangular coordinate system σ1 (O1-x1, y1), as shown in
where x10 and y10 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system σ1, respectively; a parameter t is an independent variable of the equation; and t1 and t2 are value ranges of the continuous combined curve ΓL.
A schematic diagram illustrating formation of a normal tooth profile of an external meshing cylindrical gear pair with a constructed tooth pair having the combined curve ΓL1 of an odd power function curve and a tangent at an inflection point thereof as a tooth profile curve according to this embodiment is provided, with an inflection point P being a meshing point, as shown in
The combined curve ΓL1 of the odd power function curve and the tangent at the inflection point thereof rotates around the rectangular coordinate system σ1 by an angle of α1=120° to obtain the normal tooth profile curve Γs1 of the cylindrical gear I 1 with a constructed tooth pair, with a curve equation as follows:
where x01 and y01 are x-axis and y-axis coordinate values of the normal tooth profile curve of the cylindrical gear I 1 with a constructed tooth pair in the rectangular coordinate system σ1, respectively.
A normal tooth profile curve Γs2 of the cylindrical gear II 2 with a constructed tooth pair is obtained by rotating the normal tooth profile curve Γs1 of the cylindrical gear I 1 with a constructed tooth pair around the origin of the rectangular coordinate system σ1 by an angle of 180°, with a curve equation as follows:
where x02 and y02 are x-axis and y-axis coordinate values of the normal tooth profile curve of the cylindrical gear II 2 with a constructed tooth pair in the rectangular coordinate system σ1, respectively.
A tooth surface Σ1 of the cylindrical gear I with a constructed tooth pair is obtained by sweeping the normal tooth profile curve Γs1 of the cylindrical gear I 1 with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
where xΣ1, yΣ1 and zΣ1 are coordinate values of the tooth surface of the cylindrical gear I 1 with a constructed tooth pair.
Similarly, a tooth surface Σ2 of the cylindrical gear II 2 with a constructed tooth pair is obtained by sweeping the normal tooth profile curve Γs2 of the cylindrical gear II 2 with a constructed tooth pair along a given helix, with a tooth surface equation as follows:
where xΣ2, yΣ2 and zΣ2 are coordinate values of the tooth surface of the cylindrical gear II 2 with a constructed tooth pair; and θ is an angle of a given contact line.
In this embodiment, the normal tooth profile curves of the cylindrical gear I 1 with a constructed tooth pair and the cylindrical gear II 2 with a constructed tooth pair each may alternatively be a combined curve ΓL2 of a sine function curve and a tangent at an inflection point thereof, a combined curve ΓL3 of an epicycloid function curve and a tangent at an inflection point thereof, a combined curve ΓL4 of an odd power function, a combined curve ΓL5 of a sine function, or a combined curve ΓL6 of an epicycloid function, with a curve equation as follows:
When the continuous combined curve ΓL is the combined curve ΓL2 of the sine function curve and the tangent at the inflection point thereof, the continuous combined curve ΓL includes a sine function curve ΓL22 and a tangent ΓL21 at an inflection point of the sine function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve ΓL, and an equation of the combined curve ΓL2 of the sine function curve and the tangent at the inflection point thereof is as follows:
where x20 and y20 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; k is a slope of the tangent ΓL21 at the inflection point of the sine function curve; and A and B are coefficients of the equation.
When the continuous combined curve ΓL is the combined curve ΓL3 of the epicycloid function curve and the tangent at the inflection point thereof, the continuous combined curve ΓL includes an epicycloid function curve ΓL32 and a tangent Γ31 at an inflection point of the epicycloid function curve; a rectangular coordinate system is established at the tangent point of the continuous combined curve ΓL, and an equation of the combined curve ΓL3 of the epicycloid function curve and the tangent at the inflection point thereof is as follows:
where x30 and y30 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; k is a slope of the tangent ΓL31 at the inflection point of the epicycloid function curve; R is a radius of a cycloidal fixed circle; r is a radius of a moving circle; and e is an eccentric distance.
When the continuous combined curve ΓL is the combined curve ΓL4 of the odd power function, the continuous combined curve ΓL includes a first odd power function curve ΓL41 and a second odd power function curve ΓL42; a rectangular coordinate system is established at the inflection point of the continuous combined curve ΓL, and an equation of the combined curve ΓL4 of the odd power function is as follows:
where x40 and y40 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; A and B are coefficients of the equation; and n1 and n2 are degrees of the independent variable and are positive integers.
When the continuous combined curve ΓL is the combined curve ΓL5 of the sine function, the continuous combined curve ΓL includes a first sine function curve ΓL51 and a second sine function curve ΓL52; a rectangular coordinate system is established at the inflection point of the continuous combined curve ΓL, and an equation of the combined curve ΓL5 of the sine function is as follows:
where x50 and y50 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively; a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; and A1, B1, A2 and B2 are coefficients of the equation.
When the continuous combined curve ΓL is the combined curve ΓL6 of the epicycloid function, the continuous combined curve ΓL includes a first epicycloid function curve ΓL61 and a second epicycloid function curve ΓL62; a rectangular coordinate system is established at the inflection point of the continuous combined curve ΓL, and an equation of the combined curve ΓL6 of the epicycloid function is as follows:
where a parameter t is an independent variable of the equation; t1 and t2 are value ranges of the continuous combined curve ΓL; R1 and r1 are radii of a first epicycloid moving circle and fixed circle, respectively, and R2 and r2 are radii of a second epicycloid moving circle and fixed circle, respectively; e is an eccentric distance; and x60 and y60 are x-axis and y-axis coordinate values of the continuous combined curve ΓL in the rectangular coordinate system, respectively.
In this embodiment, the inflection point or the tangent point of the continuous combined curve ΓL is as follows:
At the inflection point or the tangent point of the continuous combined curve ΓL, the curvature of the continuous combined curve ΓL is zero, that is, the curvature radius tends to infinity. When the continuous combined curve ΓL is the combined curve ΓL4 of the odd power function, the combined curve ΓL5 of the sine function, or the combined curve ΓL6 of the epicycloid function, the curvature radii on two sides of the inflection point tend to infinity; or when the continuous combined curve ΓL is the combined curve ΓL1 of the odd power function curve and the tangent at the inflection point thereof, the combined curve ΓL2 of the sine function curve and the tangent at the inflection point thereof, or the combined curve ΓL3 of the epicycloid function curve and the tangent at the inflection point thereof, the curvature radius at the inflection point on the side of the odd power function curve ΓL12, the sine function curve ΓL22 or the epicycloid function curve ΓL32 tends to infinity, and the curvature radius on the side of the tangent is infinite. The curvature radius of the continuous combined curve ΓL is calculated based on given parameters in the embodiment, as shown in
In this embodiment, the inflection point or the tangent point of the continuous combined curve ΓL is a designated point located on a meshing force action line of the gear pair. The designated point is specifically defined as a given point at a pitch point or near the pitch point on the meshing force action line of the external meshing cylindrical gear pair with a constructed tooth pair that is a straight line which forms a certain angle (pressure angle) with a horizontal axis by means of the pitch point.
According to the principle of gear meshing, it can be known that there is no relative sliding between tooth surfaces when the external meshing cylindrical gear pair with a constructed tooth pair meshes at the pitch point.
Further, when a contact ratio of the external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair is designed as an integer, the meshing stiffness of the external meshing cylindrical gear pair with a constructed tooth pair is a constant, and at this time, a meshing force of the external meshing cylindrical gear pair with a constructed tooth pair at any meshing position is determined. Therefore, when the contact ratio is designed as an integer, the external meshing cylindrical gear pair with a constant meshing characteristics constructed tooth pair has a constant meshing state at any time, which effectively ensures stability of dynamic meshing performance of the external meshing cylindrical gear pair with a constructed tooth pair and can effectively reduce vibration noise of the external meshing cylindrical gear pair with a constructed tooth pair.
Specific examples are used in this description to illustrate the principles and implementations of the present disclosure. The description of the above embodiments is merely used to help understand the method and its core ideas of the present disclosure. In addition, those of ordinary skill in the art can make changes in terms of specific implementations and the application scope according to the ideas of the present disclosure. In conclusion, the content of this description shall not be construed as limitations to the present disclosure.
Number | Date | Country | Kind |
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202310633084.1 | May 2023 | CN | national |