Externally mountable discharge lamp ignition circuit having visual diagnostic indicator

Information

  • Patent Grant
  • 6429597
  • Patent Number
    6,429,597
  • Date Filed
    Monday, March 5, 2001
    23 years ago
  • Date Issued
    Tuesday, August 6, 2002
    21 years ago
Abstract
An ignitor and ignitor monitoring device is provided which is externally and detachably mounted to a high intensity discharge (HID) luminaire. The ignitor monitoring device provides a visual indication of whether or not the ignitor of the lamp in the HID luminaire is functioning. If the lamp is not operating and the indicator is activated, sufficient open circuit voltage is present to operate the ignitor, the ballast in the luminaire is most likely functioning properly, and power is present to operate the luminaire. A service person can assume that the lamp is defective and can replace the lamp as a first attempt to correct the problem with the luminaire. If the lamp is off and the indicator is also not operating, the luminaire is not operating for any of a number of reasons such as a defective ignitor, a defective ballast capacitor, a defective lamp or loss of supply voltage from the power source. A service person can replace the ignitor in a first attempt to repair the luminaire. Replacing the ignitor is the simplest initial repair option since the ignitor is externally mounted on the luminaire.
Description




FIELD OF THE INVENTION




The invention relates to an ignitor and ignitor indicator for facilitating the troubleshooting of a high intensity, gas discharge lamp.




BACKGROUND OF THE INVENTION




High intensity, gas discharge luminaires, which are hereinafter referred to as HID luminaires, are commonly installed at high locations at commercial or industrial facilities such as on the ceiling of a warehouse or plant, or on light poles in a parking lot or stadium. HID luminaires can include, but are not limited to, metal halide or MH lamps, and high pressure sodium or HPS lamps. HID luminaires often use pulses from a high voltage source such as a starting circuit to ignite the lamp.




In many applications, the HID luminaires can be elevated on the order of thirty feet or more above the floor or ground at a commercial or industrial facility. The elevation of the luminaires makes repair of malfunctioning luminaires inconvenient and time consuming since service personnel must ascend to considerable heights in order to gain access to the luminaires, assess the problem and then repair or replace components of the luminaire. The malfunctioning of an HID luminaire can be attributed to any of a number of problems such as a defective ballast or ballast capacitor, a defective lamp, loss of supply voltage or defective lamp starting circuit, which is hereinafter referred to as an ignitor.




A number of devices exist to facilitate the assessment of a malfunctioning luminaire. For example, U.S. Pat. No. 4,318,031, to Lonseth et al, discloses a visual monitoring device having two indicator lights for indicating the operational conditions of a lamp, a ballast and a starter circuit, as shown in FIG.


1


. The first indicator light is provided across the lamp and indicates whether the lamp or the ballast have failed. The second indicator light is driven by a voltage divider circuit comprising resistors connected to the output of the ballast. The starter circuit is connected to a power source, to the ballast, and to the junction between the lamp and a lead-type ballast capacitor, and is configured to provide the lamp with pulses. The pulses are divided by the voltage divider circuit and the resulting pulses are provided to a diode. The resulting pulses are of sufficient voltage to allow the conduction of the diode and storage by a capacitor. Under normal operating conditions of the starter circuit, pulses are stored during each cycle of a 60 Hertz supply. The indicator light operates when thirty pulses are stored or twice a second.




If the indicator light does not blink and the lamp is off, then the starting circuit is malfunctioning. A service person must then interrupt the supply of power to the luminaire and ascend a ladder or use other means to reach the elevated luminaire in order to remove the luminaire from the ceiling or other surface to which it is mounted. Secondly, the luminaire housing must be opened and circuit connections disconnected to remove the malfunctioning starter circuit and replace it with a new starter circuit. As stated previously, these types of repairs are costly in terms of man-hours required to perform the above operations. Further, such repair operations can potentially expose a service person to electric shock if the luminaire housing is opened before line power to the luminaire is terminated for repair purposes. Thus, a need exists for a luminaire which has an ignitor or starting circuit that is connected to the outside of the luminaire housing, as well as an ignitor indicator. The starting circuit can therefore be removed and replaced with relative ease and without having to interrupt power to the luminaire or risk exposure to electric shock.




SUMMARY OF THE INVENTION




The present invention overcomes the deficiencies of existing lamp trouble-shooting and indicator devices and realizes a number of advantages over these existing devices. An HID luminaire is provided which comprises an externally mounted ignitor and ignitor monitoring device. The ignitor monitoring device provides a visual indication of whether or not the ignitor of the lamp in the HID luminaire is functioning. If the lamp is not on and the ignitor and ignitor monitoring device is activated, sufficient open circuit voltage is present to operate the ignitor. The ballast therefore is most likely functioning properly, and power is present to operate the luminaire. A service person can assume that the lamp is defective and can replace the lamp as a first attempt to correct the problem with the luminaire. If the lamp is off and the ignitor and ignitor monitoring device is also not operating, the luminaire is not operating for any of a number of reasons such as a defective ignitor, a defective ballast or ballast capacitor, a defective lamp or loss of supply voltage. A service person can replace the ignitor in a first attempt to repair the luminaire. Replacing the ignitor is the simplest initial repair option since the ignitor is enclosed with the ignitor monitoring device in a housing that is externally mounted on the luminaire. If the ignitor is indeed the problem, the service person has repaired the luminaire without having to disassemble the luminaire which comprises the lamp, the ballast, and other components in a luminaire housing. In addition, the risk of exposing the service person to electrocution via the power supply wires to the luminaire is reduced since the service person did not have to open the luminaire to replace the ignitor. Further, supply voltage to the luminaire did not have to be interrupted by the service person to replace the externally mounted ignitor and ignitor monitoring device.




In accordance with an embodiment of the present invention, the ignitor provides for isolation of an LED charge/discharge loop from the ignitor loop for improved fail mode operation.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other features and advantages of the present invention will be more readily comprehended from the following detailed description when read in connection with the appended drawings, which form a part of this original disclosure, and wherein:





FIG. 1

is an existing circuit for operating an HID lamp having a starter circuit and indicator lights;





FIG. 2

illustrates a luminaire constructed in accordance with an embodiment of the present invention;





FIGS. 3 and 4

illustrate a portion of a luminaire constructed in accordance with an embodiment of the present invention;





FIG. 5

is a cross-sectional view of a receptacle for an externally mounted ignitor and indicator circuit in a luminaire constructed in accordance with an embodiment of the present invention;





FIG. 6

is a perspective view of ignitor and indicator circuit constructed in accordance with an embodiment of the present invention;





FIG. 7

is a side view of ignitor and indicator circuit constructed in accordance with an embodiment of the present invention; and





FIGS. 8

,


9


,


10


,


11


and


12


are schematic diagrams illustrating ignitor and indicator circuits constructed in accordance with different embodiments of the present invention.




Throughout the drawing figures, like reference numerals will be understood to refer to like parts and components.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




An HID luminaire


40


is depicted in

FIG. 2

which has an optical assembly


42


and a luminaire housing


44


. The luminaire housing is constructed to be mounted on a ceiling


46


or other surface in a conventional manner. As will be described below in connection with

FIG. 8

, the luminaire housing encloses a ballast for the lamp


43


contained within optical assembly


42


and other components such as electrical leads (e.g., a hot line, a common line and ground). In accordance with the present invention, an ignitor and indicator circuit


48


is mounted externally with respect to the luminaire housing


44


.




An enlarged view of a portion


50


of the luminaire housing


44


, the optical assembly


42


and the ignitor and indicator circuit


48


is shown in FIG.


3


. With reference to

FIGS. 3

,


4


and


5


, the luminaire housing


44


is provided with a receptacle or socket


52


. The receptacle or socket


52


is mounted to the luminaire housing


44


in a conventional manner. For example, the receptacle


52


can comprise a disc-shaped exterior section


51


which abuts the luminaire housing


44


and an interior cylindrical section


53


having a smaller diameter than the exterior section


51


. The luminaire housing


44


is provided with an aperture


45


having dimensions to receive the interior section


51


therethrough. The exterior section


51


and the portion of the luminaire housing


44


to which the exterior section is mounted


51


can both be provided with coinciding apertures (not shown) for receiving screws


60




a


,


60




b


and


60




c


, for example, to secure the receptacle


52


to the luminaire housing


44


.




In accordance with an embodiment of the present invention, the receptacle


52


is provided with sockets (e.g., sockets


58




a


,


58




b


and


58




c


) for receiving respective contacts (e.g.,


62




a


,


62




b


and


62




c


) provided on the ignitor and indicator circuit


48


, as shown in

FIGS. 5

,


6


and


7


. The sockets are electrically connected to respective wires indicated generally at


56


in the interior of the luminaire housing


44


, which is indicated at


54


in

FIGS. 3 and 4

for illustrative purposes. The luminaire housing


44


is preferably enclosed to protect the ballast, wiring and other components therein. The sockets, which are referred to collectively as sockets


58


, can comprise conductive sheaths which extend through the thickness of the exterior portion


51


, or through both of the exterior and interior portions


51


and


53


, respectively, of the receptacle


52


. The wires


56


preferably comprise a ballast tap wire


56




a


, a ballast secondary wire


56




b


, and a common or neutral wire


56




c


, as shown in

FIGS. 8

,


9


and


10


. The wires


56




a


,


56




b


and


56




c


are electrically connected to respective ones of the sockets (e.g., sockets


58




a


,


58




b


and


58




c


) in a conventional manner.




With reference to

FIG. 4

, the ignitor and indicator circuit (IIC)


48


is illustrated as being removed from the receptacle


52


in the partial view of the luminaire housing


44


to illustrate the contacts


62


. In accordance with an embodiment of the invention illustrated in

FIGS. 6 and 7

, the IIC


48


comprises an enclosure having two cylindrical sections


48




a


and


48




b


. The section


48




a


encloses the ignitor components and the ignitor monitoring or indicator components, all of which are described below with regard to alternative embodiments in

FIGS. 8

,


9


and


10


. The sections


48




a


and


48




b


can be formed from a nonconductive material such as plastic, for example. The outer circumference of the section


48




b


can be dimensioned to frictionally engage the inner circumference of the section


48




a


in a conventional manner for a snap fit. A notch


49


is provided in the section


48




b


to receive the end of a screw driver or knife or other tool to facilitate separating the sections


48




a


and


48




b


when desired. Section


48




b


is provided with three apertures through which the contacts


62




a


,


62




b


and


62




c


are inserted for mounting thereto. Wires


64




a


,


64




b


and


64




c


extending from the IIC components, as shown in

FIGS. 8

,


9


and


10


, are electrically connected in a conventional manner to the contacts


62




a


,


62




b


and


62




c


. An opening or window


68


is provided in the housing section


48




a


through which light from an indicator such as a light-emitting diode or LED can be seen. The entire housing section


48




a


can also be clear or transparent which can be illuminated, if desired, by one or more light emitting devices located within the housing


48




a.






With continued reference to

FIGS. 6 and 7

, the contacts


62




a


,


62




b


and


62




c


can be frictionally retained in the sockets


58




a


,


58




b


and


58




c


. In accordance with another embodiment of the present invention, the contacts


62




a


,


62




b


and


62




c


can be configured to have a locking-type connection with the sockets


58




a


,


58




b


and


58




c


, respectively. For example, one or more of the contacts


62




a


,


62




b


and


62




c


can be provided with a tab such as the tabs


65




a


and


65




c


shown in FIG.


6


and the tabs


65




a


,


65




b


and


65




c


shown in FIG.


7


. As shown in

FIGS. 6 and 7

, the bases


66




a


,


66




b


and


66




c


of each of the contacts


62




a


,


62




b


and


62




c


have less width than the distal ends of the contacts due to the tabs


65




a


,


65




b


and


65




c


. The sockets


58




a


,


58




b


and


58




c


can be dimensioned to receive the distal end of respective ones of the contacts


62




a


,


62




b


and


62




c


, including their tabs


65




a


,


65




b


and


65




c


. Since the respective bases


66




a


,


66




b


and


66




c


are smaller, the IIC


48


can be rotated such that one side of each contact at the base


66




a


,


66




b


and


66




c


thereof (i.e., the side of the contact from which the tab


65




a


,


65




b


and


65




c


extends) abuts one side of the corresponding socket


58




a


,


58




b


and


58




c


. Accordingly, the tabs


65




a


,


65




b


and


65




c


prevent the IIC


48


from being separated from the receptacle


52


since the tabs are no longer aligned with the corresponding socket


58




a


,


58




b


and


58




c


by virtue of the rotation of the IIC


48


with respect to the luminaire housing


44


.




Exemplary components for the IIC


48


are illustrated in FIG.


8


. As stated previously, the luminaire


44


housing preferably encloses a ballast


70


. The ballast


70


is electrically connected to a lamp


43


in a conventional manner. Power is provided to the ballast


70


from an alternating current (AC) power source


72


which can supply a line voltage such as 120 volts or 240 volts at 60 Hz, for example. The inductive ballast


70


has one end connected to the line voltage of the AC power source


72


. The other end of the ballast


70


is connected to a first terminal of the lamp


43


. The second terminal of the lamp is connected via a return path to the AC power source


72


. Thus, the ballast


70


and the lamp


43


are in series across the AC power source


72


.




The ballast


70


is preferably a tapped ballast having a first winding portion


74


and a second winding portion


76


. A tap


78


is provided between the first and second winding portions


74


and


76


. A semiconductor switch such as a silicon-controlled rectifier (SCR)


82


or the like is connected such that one end of its switchable and conductive path is connected to the second winding portion


76


of the ballast


70


via resistors


84


and


86


. The other end of the SCR


82


is connected to a terminal of a capacitor


88


via a diode


90


. The other terminal of the capacitor


88


is connected to the ballast tap


78


via a IIC


48


wire


64




a


, the socket


58




a


and the corresponding wire


56




a


in the luminaire housing


44


.




The circuit of the IIC


48


in

FIG. 8

provides a high pressure sodium (HPS) lamp ignitor for cold lamp ignition, as well as hot lamp ignition following a power interruption, and also provides a visual indication of ignitor circuit operation. The operation of the ignitor is similar to that described in U.S. Pat. No. 5,321,338, which is hereby incorporated herein by reference for all purposes. The capacitor


88


is charged in a “stair step” manner by way of a voltage doubling circuit comprising capacitors


88


and


92


and diodes


94


and


96


. During one half cycle of the AC power source


72


, current flows through a choke


108


, the capacitor


92


and the diode


94


to charge the capacitor


92


. This capacitor is selected to be smaller than the capacitor


88


. On the next half cycle, the capacitor


88


is charged and the voltage across the capacitor


92


facilitates the incoming half wave in delivering energy to the capacitor


88


. On the next half cycle, the capacitor


92


is again charged and again delivers energy to the capacitor


88


on the subsequent half cycle, thereby increasing the voltage in the capacitor


88


in a kind of voltage multiplying or pumping action.




When the voltage across the capacitor


88


attains a voltage level substantially equivalent to the breakover voltage level of the sidacs


98


and


100


combined, the SCR


82


is turned on. Accordingly, the energy stored in the capacitor


88


is discharged through the portion of the ballast winding indicated at


76


. By way of autotransformer action of the ballast


70


, this energy is transformed into a high-voltage pulse which is sufficient to either cold-start or hot-start certain HPS lamps (e.g., the lamp


43


). The main circuit path for the discharge of the energy stored in the capacitor


88


is through the ballast winding, the resistor


86


, the SCR


82


and the diode


90


. When the SCR


82


is on, the circuit branch comprising the resistor


86


, a resistor


102


, an indicator such as a light emitting diode (LED)


104


, a diode


106


and a radio frequency choke


108


is placed across the output of the ballast


70


. The combination of the open circuit voltage and the ignition pulses provides current through the circuit branch containing the LED


104


and therefore through the LED


104


. Thus, the operation of the LED


104


is directly related to the operation of the SCR


82


and is therefore an indication that the ignitor circuit is functioning. Resistors


84


and


110


are useful to discharge the energy stored in the capacitors in the event that the IIC


48


is disconnected during operation. The rectifiers


90


and


106


prevent unwanted current from flowing in the circuit branch containing the LED


104


. This particular ignitor generates a single ignition pulse every 2 to 5 seconds.




The ignitor circuit shown in

FIG. 9

operates in a more conventional manner in that it generates over


100


pulses per second. A capacitor


120


is charged through a resistor


122


until the voltage reaches the breakover level of two sidacs


124


and


126


combined. When the sidacs


124


and


126


conduct, the energy stored in the capacitor


120


is transferred to a portion


76


of the ballast winding in the same manner as described in FIG.


8


. When the sidac


124


begins to conduct, current flows in an additional circuit path consisting of a diode


128


, a zener diode


130


, a resistor


132


and a capacitor


134


which is connected between the ballast tap


78


and the common line


56




c


. The capacitor


134


is charged through the resistor


132


until its voltage reaches the breakover level of a sidac


136


. As the sidac


136


conducts, energy stored in the capacitor


134


is transferred to an indicator such as LED


138


through a resistor


140


. A resistor


142


is used in conjunction with the zener diode


130


to control the charge rate of the capacitor


134


and therefore the LED pulse frequency. The diode


128


is used to prevent reverse current flow when the ballast open-circuit voltage reverses polarity. The zener diode


130


can be omitted, depending upon ballast open-circuit voltage and desired LED pulse frequency.





FIG. 10

shows an ignitor circuit which is a less complex version of the circuit described in FIG.


9


. The basic ignition operation is the same as previously discussed; however, when the sidacs


150


and


152


conduct the current resulting from the discharging of the capacitor


154


, which has been charged through resistor


156


, flows through a diode


158


and an indicator such as an LED


160


or a diode


164


. The diode


158


is used to prevent reverse current from flowing through the LED


160


since the blocking voltage rating of the LED is low. The diode


164


is used as a current bypass around the LED branch in the reverse direction. As a result of this arrangement, the LED


160


only illuminates when the open-circuit voltage is positive with respect to the ballast common. Since there is no long time constant associated with this circuit, the LED


160


illuminates with the same frequency as the starter pulses on the positive half cycle which gives the appearance to the naked eye as being on constantly during ignitor operation.





FIG. 11

depicts another ignitor circuit. The resistor


170


and the capacitor


172


provide an AC current charge path through the capacitor


174


. The addition of the capacitor


172


reduces the voltage and power through the resistor


170


; therefore, in effect, reducing the heat dissipation inside the twist-lock device enclosure. The capacitor


172


and the resistor


170


are chosen so that the AC voltage peak across the capacitor


174


is sufficient to exceed the series break-over voltage (Vbo) of semiconductor switches


176


and


178


. A choke


171


is provided between the resistor


170


and the return path to the power source. A resistor


179


is connected in the ignitor current discharge path that includes the secondary winding of the ballast


70


(not shown). The capacitor


174


is preferably connected to the tap


78


.




When the peak voltage across C


1


has exceeded Vbo of the two semiconductor switches


176


and


178


, they conduct current until the current decreases below a selected minimum value. The discharge current uses the transformation of the ballast


70


secondary winding and tap


78


to produce a high voltage ignitor pulse across the output of the ballast


70


(not shown). Also, during the same duration, the pulse current proceeds through a resistor


180


in parallel with a winding of a pulse transformer


182


. Most of the current is shunted through the resistor


180


; however, there is a voltage induced across the primary winding of the pulse transformer


182


. The pulse transformer


182


then transforms the voltage into current for the trigger loop of the SCR


184


. The pulse transformer


182


provides isolation of the LED charge/discharge loop from the ignitor discharge loop, thus providing no loading of the high voltage pulses. L


1


also provides a means by which to prevent loading of the pulse. R


2


is placed in the ignitor current discharge path to control the pulse height for different applications such as those promulgated by the American National Standards Institute (ANSI).




A trigger pulse occurring in one direction, as determined by the diode


186


, turns the SCR


184


“on” during normal ignitor operation. The SCR


184


then provides the conduction path for current to charge the capacitor


190


. The diode


192


, the resistor


194


, and the capacitor


190


provide a DC charge loop where DC energy is stored in the capacitor


190


at a rate determined by the resistor


194


. The semiconductor switch


196


determines the level to which the capacitor


190


can charge. When the voltage across the capacitor


190


exceeds the Vbo of the semiconductor switch


196


, current discharges through the LED


200


at a rate determined by the resistor


198


. If the energy of the discharge is sufficient, the LED


200


emits light. In accordance with an advantage of the present embodiment, this will only occur if the SCR


184


is triggered to allow current to provide a DC charge across the capacitor


190


.




The present embodiment is also advantageous because it provides fail mode operation. For example, if any leg in the circuit depicted in

FIG. 11

opens in the ignitor portion thereof, the ignitor ceases to operate. If the ignitor does not operate, then the SCR


184


cannot be triggered. Eventually, this will lead to the LED


200


not turning on to indicate the status of proper operation in the ignitor (e.g., switches


176


and


178


). If any leg shorts (i.e., the capacitor


174


or the resistor


170


), the ignitor also ceases to operate in the normal manner which leads to the same conclusion, that is, improper operation of the ignitor.




If the capacitor


172


shorts, the current ignitor topology becomes a standard ignitor topology, which can cause an increase in power dissipation from the resistor and more heat in an enclosed environment. If either of the semiconductor switches


176


or


178


shorts, the ignitor continues to operate, but the pulse height will be diminished to the point that it will not ignite a HID lamp


43


. The diode


188


is provided in the trigger loop to distinguish between proper operation and when either of the two primary semiconductor switches


176


and


178


fail or short. When proper ignitor pulse current occurs through the resistor


180


, the voltage across the secondary of pulse transformer


182


is sufficient to overcome the reverse blocking power of the zener diode


188


. When the height of the pulse transformer secondary voltage pulse is sufficient, the zener diode


188


allows current to conduct in order to continue with normal operation. If this voltage is not sufficient to overcome the reverse drop across the zener diode


188


, the zener diode


188


does not allow the SCR


184


to be turned on. If the SCR


184


is not triggered, then the LED


200


will not “blink” and thereby indicate improper operation of the ignitor.




The ignitor circuit depicted in

FIG. 12

has a number of components which are similar to those described above with reference to the ignitor circuit depicted in FIG.


11


and are therefore provided with the same reference numerals. For example, a resistor


170


and a capacitor


172


provide an AC current charge path through the capacitor


174


. The addition of the capacitor


172


reduces the voltage and power through the resistor


170


; therefore, in effect, reducing the heat dissipation inside the twist-lock device enclosure. The capacitor


172


and the resistor


170


are chosen so that the AC voltage peak across the capacitor


174


is sufficient to exceed the series break-over voltage (Vbo) of the semiconductor switches


176


and


178


.




When the peak voltage across the capacitor


174


has exceeded Vbo of the two semiconductor switches, the switches


176


and


178


conduct current until the current decreases below selected minimum value. The discharge current uses the transformation of the ballast


70


secondary winding and tap


78


to produce a high voltage ignitor pulse across the output of the ballast


70


(not shown). Also, during the same duration, the pulse current proceeds through the resistor


180


in parallel with the input of optocoupler


210


. Most of the current is shunted through the resistor


180


; however, there is a energy induced across the optocoupler


210


. The input of the optocoupler


210


then transforms the voltage into a luminous flux that, in turn, triggers the triac output of the optocoupler


210


.




A capacitor


212


provides stabilization of the turn-on and turn-off of the triac output of the optocoupler


210


. The capacitor


212


also provides a high-frequency bypass for current spikes to pass through, thereby protecting the triac output from harm (i.e., a snubber action). The optocoupler provides isolation of the charge/discharge loop for the LED


1




216


and the LED


2




218


from the ignitor discharge loop, thereby providing no loading of the high voltage pulses. The choke


171


also provides means by which to prevent loading of the pulse.




A resistor


220


is placed in the circuit of

FIG. 12

to limit the current that passes through the input of the optocoupler


210


in order not to exceed its recommended specification. The diode


214


adds additional reverse voltage/current protection to insure that the current passing through the input of optocoupler only occurs in one direction. The resistor


179


is placed in the ignitor current discharge path to control the pulse height for different applications such as ANSI applications.




A trigger pulse occurring in one direction, and limited by the resistor


220


and the diode


214


, turns the optocoupler


210


“on” during normal ignitor operation. The optocoupler


210


then provides the conduction path for current to charge the capacitor


190


. The diode


192


, the resistor


194


, and the capacitor


190


provide a DC charge loop where DC energy is stored in the capacitor


190


at a rate determined by the resistor


194


and the capacitor


190


. The semiconductor switch


196


determines the level to which the capacitor


190


can charge. When the voltage across the capacitor


190


exceeds the Vbo of the switch


196


, current discharges through the LEDs


216


and


218


at a rate determined by the resistor


198


. If the energy of the discharge is sufficient, the LED emits light. This will only occur if the optocoupler


210


is triggered to allow current to provide a DC charge across the capacitor


190


in accordance with an advantage of the present invention.




The present invention is also advantageous because it provides fail mode operation. For example, if any leg in the circuit opens in the ignitor portion of the circuit of

FIG. 12

, the ignitor ceases to operate. If the ignitor does not operate, then the optocoupler


210


will not be triggered. The LEDs therefore do not turn on to indicate the status of proper operation in the ignitor. If any leg shorts (i.e., the capacitor


174


or the resistor


170


), the ignitor will cease to operate in a normal manner which leads to the same conclusion, that is, improper operation of the ignitor. If the capacitor


172


shorts, the current ignitor topology becomes a standard ignitor topology. The only potential, undesirable reaction in this fail mode is an increase in power dissipation from the resistor. This may produce excess heat in an enclosed environment. If either of the switches


176


or


178


shorts, the ignitor continues to operate, but the pulse height will be diminished to the point that it will not reliably ignite a HID lamp


43


. The optocoupler


210


, in conjunction with the resistor


220


and the diode


214


, can distinguish between proper operation and when either of the two primary semiconductor switches


176


and


178


fail or short. This is due to the lowered “sensed” voltage across the resistor


180


. The current that passes through the primary of the optocoupler


210


must be of sufficient quantity to trigger its output. With the voltage across the resistor


180


being lower, the current that passes through the primary of the optocoupler


210


is insufficient to trigger the device properly. Thus, proper pulse current through the resistor


180


is needed to produce the correct voltage across the primary of the optocoupler


210


that is sufficient to overcome the minimum trigger current specification of the optocoupler


210


.




The HID luminaire of the present invention is advantageous because it is provided with an externally mounted ignitor and ignitor monitoring device, that is, an IIC


48


. The ignitor monitoring device provides a visual indication of whether or not the ignitor of the lamp in the HID luminaire is functioning. The ignitor can be, for example, any of the circuits described above in connection with

FIGS. 8-12

for cold-starting or hot starting the lamp


43


. If the lamp


43


is not on and the LED of the IIC


48


is activated, this indicates that sufficient open circuit voltage is present to start and operate the lamp


43


. A service person can assume that the lamp


43


is defective and can replace the lamp


43


as a first attempt to correct the problem with the luminaire


40


. If the lamp


43


is off and the LED of the ignitor and the ignitor monitoring device (i.e., the IIC


48


) is also not operating, this indicates that the lamp


43


is not operating for any of a number of reasons such as a defective ignitor, a defective ballast


70


or ballast capacitor (not shown), a defective lamp


43


or loss of supply voltage for the power source


72


. A service person can replace the ignitor in a first attempt to repair the luminaire


40


. Replacing the ignitor is the simplest initial repair option since the ignitor is enclosed with the ignitor monitoring device (e.g., IIC


48


) in a housing (e.g., sections


48




a


and


48




b


) that is externally mounted on the luminaire


40


. If the ignitor is indeed the problem, the service person has repaired the luminaire


40


without having to disassemble the luminaire which comprises the lamp, the ballast, and other components in a luminaire housing


44


. In addition, the risk of exposing the service person to electric shock via the supply wires to the luminaire to replace the ignitor. Further, supply voltage to the luminaire did not have to be interrupted by the service person to replace the externally mounted ignitor (e.g., the IIC


48


).




The luminaire


40


of the present invention has been described as having three sockets for connecting to three contacts in an IEC


48


. One of the contacts


62




c


and its corresponding socket


58




c


are configured to be larger than the other contact and socket pairs


62




a


and


58




a


, and


62




b


and


58




b


, respectively, to facilitate alignment of the IIC


48


to the receptacle


52


for connection of each contact


62




a


,


62




b


and


62




c


to the appropriate one of the sockets


58




a


,


58




b


and


58




c


. It is to be understood that the IIC


48


and the receptacle


52


and luminaire


40


can be constructed with fewer or additional contacts


62


and sockets


58


than the illustrated embodiment. In addition, the electrical connections of the IIC


48


to different points in the luminaire housing (


44


e.g., via wires


56




a


,


56




b


and


56




c


) can be changed depending on the ignitor. Also, the receptacle


52


can be provided with prongs connected to the wires


56




a


,


56




b


and


56




c


in lieu of the sockets


58




a


,


58




b


and


58




c


. Accordingly, the HC housing


48


can be configured with a female connector for receiving the prongs on the receptacle


52


. The female connector is connected to the wires


64




a


,


64




b


and


64




c


, respectively.




While certain advantageous embodiments have been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as defined in the appended claims.



Claims
  • 1. An ignitor and ignitor monitoring device for a luminaire having a ballast and a discharger lamp, the ignitor and ignitor monitoring device comprising:an ignitor circuit operable to generate pulses through at least a portion of said ballast to start said lamp; an indicator and an indicator operating circuit therefor; and an isolation circuit between said ignitor circuit and said indicator operating circuit, said isolation circuit controlling the charging of a capacitor in said indicator operating circuit depending on the height of the pulses generated via the ignitor circuit, said isolation circuit preventing said capacitor from charging and operating said indicator when said pulses decrease below a selected threshold corresponding to failure of said ignitor circuit.
Parent Case Info

This application is a continuation-in-part of U.S. patent application Ser. No. 09/658,490, filed Sep. 8, 2000, now abandoned, which is a continuation-in-part of U.S. patent application Ser. No. 09/172,677, filed Oct. 15, 1998, now issued as U.S. Pat. No. 6,127,782.

US Referenced Citations (15)
Number Name Date Kind
2998545 Smyth Aug 1961 A
3012090 Robbins Dec 1961 A
3735378 McNamee May 1973 A
4068216 Brouwer et al. Jan 1978 A
4222047 Finnegan Sep 1980 A
4318031 Lonseth et al. Mar 1982 A
4496905 Forte et al. Jan 1985 A
4730163 Santos Mar 1988 A
4962336 Dodd et al. Oct 1990 A
5296815 Conway et al. Mar 1994 A
5321338 Nuckolls et al. Jun 1994 A
5323116 Atria Jun 1994 A
5557207 Duve Sep 1996 A
5614790 Fleck, Sr. et al. Mar 1997 A
6127782 Flory et al. Oct 2000 A
Continuation in Parts (2)
Number Date Country
Parent 09/658490 Sep 2000 US
Child 09/797911 US
Parent 09/172677 Oct 1998 US
Child 09/658490 US