Cylindrical cork closures are commonly used in wine bottles. Cut from natural cork, the closure is an elastic liquid-proof material that has a diameter that is slightly larger than the inner diameter of the neck of the bottle so that when it is compressed and inserted into the neck of the bottle it seals the bottle and forms a leak-proof closure. The closure is usually placed so that its outer face is essentially flush with the opening lip of the bottle. The closure may include a wrapper or capsule that covers the outer face of the closure and surrounds the neck to protect against contamination. With the advent of the cork, however, and especially where the cork was installed flush with the lip of the bottle, the need for extraction became the necessity for which the corkscrew was invented.
The traditional corkscrew in its simplest form is a metal helix or solid screw with an attached handle for manipulation. The corkscrew requires some skill in use with the objective being to withdraw the cork from the bottle whole and intact. An unsuccessful withdrawal can result in a broken cork that has to be dug out or pushed into the bottle. Either result is undesirable and is displeasing to the user. Other configurations of cork extractors have been developed over the years as described by Bernard Watney and Horner Babbidge in Corkscrews for Collectors (Philip Wilson Publications, London, England, 1981), but the helix or solid corkscrews still are the predominant tools.
Watney and Babbidge also describe the correct procedure and objectives for achieving a successful withdrawal. It requires (a) centering the axis of the corkscrew on the face of the exposed closure and (b) with a twisting motion advance it along the axis of the closure until sufficient material is engaged to permit withdrawing the closure without cracking or breaking the cork material. Deviation from these actions can result in the corkscrew advancing to the side of the closure where it becomes cramped against the neck of the bottle and may require additional force to withdraw or even bending of the corkscrew. At the very least this impairs the extraction by limiting further penetration and produces anxiety. Worse it may cause tearing or fracture of the cork requiring additional work to open the bottle and destroying the pleasure of the moment. And at worst, the glass of the bottle may be broken, making the wine unusable.
In the hands of a skilled user, these failures seldom occur, but even so do occur as described in the article “Corkscrews that Work” by Paul Fredericksen (Wine Review, May 1946). In the hands of a novice or occasional user, the rate will certainly rise, if not to a large number in absolute terms, then at least sufficient to cause some reluctance by the consumer in choosing a corked bottle. As evidence that the simple task of extracting a cork does challenge the user, observe the historical variety as described in Corkscrews for Collectors, and “Symptoms of Withdrawal” (H. Kraus and H. Babbidge, The Chartered Mechanical Engineer, Britain, December 1977) and U.S. patents as well as the current selection of devices on the market that address the problem of central positioning and guidance. Most achieve this result by providing a rigid housing that rides on the exposed lip of the bottle while holding the helix of the corkscrew in a central location with respect to the closure (Paul Fredericksen, Wine Review, May 1946). Yet the simple direct-pull and lever-pull corkscrews that rely upon the user's skill to centrally locate and axially guide the screw are still sold in abundance.
For fine wines that improve with age, the bottle will be laid down with the wine in contact with the inner surface of the closure to promote aging of the wine. The use of a cork is considered by many connoisseurs to be necessary for this purpose. Although aging is a very complex chemical process, one contributing mechanism is a very slow reaction in the wine over time, often years, as a result of permeation of a minuscule amount of oxygen through the cork material. Therefore, it is important that a bottle closure for wine bottles does not impede this process.
There are asymmetrically configured closures, such as for champagne and fortified wines, that require additional equipment on the bottling line. When such bottle closures are provided by their manufacturer to a winery, the winery must add collating or detecting equipment in the wine line for detecting their orientations prior to insertion in the bottles.
Recently, plastic materials have been developed that simulate natural cork and are being used for less expensive wine. For these simulated cork closures, objective (a) and (b) as described above are still active and this modification can be applied to them with the same benefits as described for natural cork.
Traditionally, the neck and mouth of the bottle are enclosed with a capsule that protects the outer face of the closure against contamination, but does not obstruct permeation of air. While this tradition is still in use, in recent years the capsule has been eliminated by some wineries in favor of a compressible plastic or wax plug placed and retained in the neck of the bottle covering the outer face of the closure. Because this plug not only protects the face of the closure, but also seals it against permeation, it is considered to be appropriate only for common wines that will not significantly benefit from extensive aging.
For the foregoing reasons, there is a need for a bottle closure that is able to guide the entering position and the advancing direction of the corkscrew in an extraction operation; there is a need for making a bottle closure that will not impede the permeation of air; and there is also a need that the bottle closure contains guiding mechanisms in both ends of the closure for the convenience of production.
It is accordingly the object of this invention to make improvements to closures for wine and other beverage bottles requiring auxiliary extraction devices to effect opening of the bottle. In one aspect of the invention, a centrally located guiding means is provided in the exterior face of the closure or the cylindrical body and provides positioning constraint to the tip of a conventional corkscrew during manual manipulation and guides the advancing direction of the corkscrew during the extraction process. The guiding means may be a single annular recess, a nipple-like projection, plural recesses of different diameters assembled according to their sizes, plural conic recesses assembled according to their sizes, multiple co-central annular rings or grooves, multiple separated holes, and multiple annular recesses positioned in an asymmetrical pattern, as fully explained below.
In another aspect, the improved bottle closure may have guiding means in each of its outer and inner surfaces of the cylindrical body, making it more cost-effective for the wine manufacturers to use pre-fabricated bottle closures. The presence of guiding means in the inner surface of the closure may incidentally increase the permeation of air under certain circumstances, and therefore facilitate the aging of wine when the bottle closure is used for wine.
In yet another aspect, the guiding means in the improved bottle closure may be plural cylindrical recesses of different sizes, with the largest recess being closest to the outer surface of the cylindrical body and the smallest one being closest to the inner surface of the body, the sizes of which are adapted to the varying diameters of commercially available corkscrews. Therefore, each recess may effectively constrain the central positioning and advancing direction of the corkscrew to which the recess is adapted. A user may use any of the commercially available corkscrews to withdraw the bottle closure.
The guiding means used in the improved bottle closure does not interfere with any other type of extraction devices, including those with metal positioning devices.
Those aspects and other aspects of the present invention will become apparent to those skilled in the art after a reading of the following detailed description of the invention together with the following drawings.
The bottle closure of the present invention is an improved cylindrical cork closure, which is inserted into and approximately flush with the opening of the bottle. The modification is made to include in-place guiding means that assist the user in achieving two objectives for successful extraction of the closure: (a) constraining the tip of the helix so the axis of the corkscrew is at or near the center of the exposed face of the closure, (b) guiding the corkscrew to advance along the axis of the closure. Both of these actions will promote successful extraction of the closure from the bottle by the user, especially with simple corkscrew devices lacking mechanical means for assuring the desired central guidance. When the outer face of the closure is obstructed by a non-integral protective plug device, these guidance functions can be accomplished by incorporating the in-place guiding means onto the outer face of the plug device.
In simplest form objective (a) is achieved by providing a central depression or recess on the exterior face of the in-place closure. This recess is shaped to centrally position the axis of the corkscrew when the tip of helix is placed against the side of the recess. Additionally, the recess may be deepened or narrowed to provide lateral restraint on the advancing direction of the corkscrew as it advances into the cork, thus promoting objective (b).
Referring to
One of the embodiments is shown in
In another version of the present invention, the guiding means 40 is located in both surfaces of the cylindrical body as shown in
In another embodiment of the present invention (
There are many other variations of guiding means.
A recess can be readily drilled or burned into the exposed surface of an in-place unmodified cork closure as the bottle moves down the bottling line. This requires drilling and dust elimination machinery to be added after corking. Alternatively, if the recess is created on one surface only in the manufacturing process and supplied to the winery with the recess preformed, then the closure must be collated or machinery that detects the recess and positions of the closure prior to insertion in the bottle must be added to the bottling line.
In a case where a disk-like plug is used, perhaps, to substitute for the capsule assembled above the cylindrical body, the plug modification shown in
If the disk-like plug is formed with plastic, it may be supplied by the manufacturer with a preformed recess in which case it would be beneficial to have it collated so that the recess need not be detected prior to insertion on the bottling line. Or, as with the bottle closure without a plug, the guiding means may be formed on both faces of the plug eliminating the need for collation. Only the guiding means in the outer face will perform the intended guiding functions while the guiding means in the inner face will not have any negative effect on the performance of the bottle closure. For those wineries already using this type of plug, either of these solutions appears to be preferable to drilling the recess on the bottling line since the plugging machines are in place and need not be modified.
As a way to emphasize the utility of the recess, the plug may be fabricated of two layers of differing colors or comprise of two component disks of same or different colors. The recess can then penetrate through one layer to expose the next so that the recess is visually located for the user.
If the plug is made of wax and it is formed in the bottling line by pouring molten wax into the bottleneck, an additional piece of machinery must be added to form the recess or the guiding means either by melting the wax or cutting.
The guiding means is incorporated in the outer face of the plug, but it is limited in depth to less than the plug thickness so the plug material remains intact over the face. The recess can be drilled, burned, or if formed with wax, melted into the plug with a hot template.
It is possible that shapes other than circular, such as square or hexagonal, could be used for the recess and still provide guidance and constraint for the tip of the corkscrew and might even give more lateral support than a cylindrical shape. However, the circular shape is the simplest and the easiest to form with readily available tools.
A significant and critical property of this invention (except the embodiment containing a nipple-like projection) is that there is no interference, modification, or prevention of use for any known cork extraction method or device and permeation is not impaired where that is a concern.
In those exemplary embodiments of the present invention, specific components and arrangements are used to describe the invention. Obvious changes, modifications, and substitutions may be made by those skilled in the art to achieve the same purpose of this invention. The exemplary embodiments are, of course, merely examples and are not intended to limit the scope of the invention. It is intended that the present invention cover all other embodiments that are within the scope of the appended claims and their equivalents.
This patent application claims the priority from the provisional application 60/319,259 accorded with the filing date of May 21, 2002.
Number | Name | Date | Kind |
---|---|---|---|
190579 | Guild | May 1877 | A |
1162017 | Barrett | Nov 1915 | A |
1296444 | Webb | Mar 1919 | A |
2046224 | Vanderhoof | Jun 1936 | A |
2927709 | Hoffman et al. | Mar 1960 | A |
3006494 | Reibeling | Oct 1961 | A |
3307727 | Garay | Mar 1967 | A |
3330282 | Visser et al. | Jul 1967 | A |
3419172 | Lee | Dec 1968 | A |
3559834 | Taylor | Feb 1971 | A |
3970207 | Faulstich | Jul 1976 | A |
4182458 | Meckler | Jan 1980 | A |
4446673 | Desthieux | May 1984 | A |
4893636 | Cook et al. | Jan 1990 | A |
5060812 | Ogle, II | Oct 1991 | A |
5297561 | Hulon | Mar 1994 | A |
5636757 | Porvaznik | Jun 1997 | A |
5722548 | Hojnoski | Mar 1998 | A |
5868264 | Fulford et al. | Feb 1999 | A |
5893476 | Esteron | Apr 1999 | A |
D414694 | Richter | Oct 1999 | S |
6029836 | Ligeras | Feb 2000 | A |
6036541 | Koumatsu | Mar 2000 | A |
6168036 | Teng | Jan 2001 | B1 |
6241112 | Claessens et al. | Jun 2001 | B1 |
D462625 | Martin | Sep 2002 | S |
6568549 | Miller | May 2003 | B1 |
6601722 | Litoux-Desrue et al. | Aug 2003 | B1 |
6796449 | Fragola | Sep 2004 | B2 |
Number | Date | Country | |
---|---|---|---|
60319259 | May 2002 | US |