Extraction of hydrocarbon oils using a combination polar extraction solvent-aliphatic-aromatic or polar extraction solvent-polar substituted naphthenes extraction solvent mixture

Information

  • Patent Grant
  • 4909927
  • Patent Number
    4,909,927
  • Date Filed
    Thursday, December 4, 1986
    38 years ago
  • Date Issued
    Tuesday, March 20, 1990
    34 years ago
Abstract
Hydrocarbon oils, particularly petroleum oils, more particularly lube, transformer, white oil and other specialty oils can be extracted to remove aromatic hydrocarbon components therefrom using a combination polar extraction solvent, such as n-methyl pyrrolidone phenol or furfural, preferably NMP in combination with aliphatic-aromatics, polar naphthenes or morpholine, preferably alkylbenzene, mixed extraction solvent.The combination of polar extraction solvent and aliphatic-aromatic, polar naphthene or morpholine extraction solvent mixture contains and from 1 to up to but not including 10 LV % aliphatic-aromatic, polar naphthene or morpholine and mixtures thereof, preferably from 2.5 to less than 10% aliphatic-aromatic, polar naphthene or morpholine and from 0 to 10 LV % water, the amount of polar extraction solvent being suitably adjusted to reflect the presence of the water. Extraction using the combination solvent is conducted at a temperature above the haze point of the oil being extracted but at tower bottoms temperature at least 30.degree. C., and preferably 40.degree. C., or more below the critical solution temperature of the feed-solvent mixture.
Description
Claims
  • 1. A method for extracting aromatic molecules from hydrocarbon oil using a combination extraction solvent containing (a) N-methyl pyrrolidone, (b) from about 1 to up to but not including 10 LV % of the combination of an additive selected from aliphatic-aromatics, polar naphthenes, morpholine and mixtures thereof, and (c) from 0 to 10 LV % water; wherein the amount of component (a) is suitably adjusted to reflect the presence of any water used, said extraction being conducted at a temperature above the haze point of the oil, but at least 30.degree. C. below the critical solution temperature of the mixture of hydrocarbon oil and combination extraction solvent.
  • 2. The method of claim 1 wherein component (b) is present at about 2.5 to 5 LV % of the combination.
  • 3. The method of claim 1 wherein the temperature of extraction is 40.degree. C. or more below the critical solution temperature of the hydrocarbon oil and the combination extraction solvent.
  • 4. The method of claim 1 wherein component (b) is ethylbenzene, butylbenzene or morpholine.
  • 5. The method of claim 2 wherein the temperature of extraction is 40.degree. C. or more below the critical solution temperature of the hydrocarbon oil and the combination extraction solvent.
  • 6. The method of claim 2 wherein component (b) is ethylbenzene, butylbenzene or morpholine.
  • 7. The method of claim 1 wherein the component (b) is a polar naphthene.
  • 8. The method of claim 3 wherein component (b) is ethylbenzene, butylbenzene or morpholine.
  • 9. The method of claim 5 wherein component (b) is ethylbenzene, butylbenzene or morpholine.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part application of U.S. Ser. No. 815,204, filed Dec. 31, 1985, abandoned. This invention relates to a process for extracting hydrocarbon oils using polar extraction solvents, such an n-methyl-2-pyrrolidone (NMP), phenol or furfural, in combination with an additional component, selected from aliphatic aromatics, polar naphthenes or morpholine and mixtures thereof as the extraction solvent mixture. Use of this combination extraction solvent produces about the same yield of oil at the same level of quality, but at a significantly lower solvent treat ratio as compared to just polar extraction solvents, such as NMP, phenol or furfural. Extraction using the combination extraction solvent is conducted at a temperature above the haze point of the oil being extracted and above that required to maintain feed viscosity below about 200 cSt, but at least 30.degree. C., preferably 40.degree. C. or more, below the critical solution temperature of the feed and solvent mixture. Operation in this range avoids or minimizes detrimental effects on yields. Solvent extraction of hydrocarbon oils using polar solvents to remove aromatic constituents has long been a standard processing procedure in the oil industry. The use of NMP to selectively extract aromatic components from an oil stream is the subject of many patents, see, for instance, U.S. Pat No. 3,843,525, U.S. Pat. No. 3,476,681, U.S. Pat. No. 4,125,458. In U.S. Pat. No. 4,333,824 a solvent refining process is described which employs N-methyl-2-pyrrolidone plus recycled extract. In U.S. Pat. No. 4,325,818 an NMP extraction process is improved by contacting the extract in the extraction with a paraffinic backwash oil (BP 190.degree.-210.degree. C.) in order to further displace the non-aromatics into the raffinate. U.S. Pat. No. 3,415,743 describes an extraction procedure for aromatic hydrocarbons. Heavy aromatics and heavy aliphatics are extracted from cracking cycle oil by extracting the cycle oil with DMF/water solvent solution plus a displacer oil. The displacer oil is preferably a heavy naphtha containing 10-50% lower alkyl benzenes, especially xylene. U.S. Pat. No. 3,317,422 practices aromatics extraction using furfural, furfural alcohol and water. The process also employs light catalytic cycle oil and displacer oil as feed for respective extraction zones. The displacer oil is a mixture of non-aromatic compounds, such as heavy naphtha, and 10 to 50% xylenes.

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Continuation in Parts (1)
Number Date Country
Parent 815204 Dec 1985