Extraction cleaning machines are known for deep cleaning carpets and other fabric surfaces such as upholstery. Most carpet extractors comprise a fluid delivery system, a fluid recovery system, and, optionally, an agitation system. The fluid delivery system typically comprises one or more fluid supply tanks for storing cleaning fluid, a fluid distributor for applying the cleaning fluid to the surface to be cleaned, and a fluid supply conduit for supplying the fluid from the supply tank to the fluid distributor. The fluid recovery system typically comprises a recovery tank, a suction nozzle adjacent to the surface to be cleaned and in fluid communication with the recovery tank through a working air conduit, and a vacuum source in fluid communication with the working air conduit to draw cleaning fluid from the surface to be cleaned through the nozzle and working air conduit into the recovery tank. The agitation system can include an agitator element for scrubbing the surface to be cleaned, an optional drive means, and selective control means. The agitation system can include a fixed or driven agitator element that can comprise a brush, pad, sponge, cloth, and the like. The agitation system can also include driving and control means including motors, turbines, belts, gears, switches, sensors, and the like. See, for example, U.S. Pat. No. 6,131,237 to Kasper et al. and U.S. Pat. No. 7,073,226 to Lenkiewicz et al.
Vacuum cleaners and extractors may further include light emitting elements for illuminating spots and stains, sanitizing surfaces, and for enhancing cleaning performance. U.S. Patent Application Publication No. US 2006/0272120 published on Dec. 7, 2006 discloses a portable extraction cleaning device comprising a fluid delivery system, a fluid recovery system and ultraviolet light source positioned in or near the fluid supply tank, recovery tank, and suction nozzle to kill bacteria in the fluid used and recovered by the device as well as the surface to be cleaned. Also see, for example, U.S. patent application Ser. No. 12/473,847 to Tran et al. and titled “Unattended Spot Cleaning with Surface Sanitization.”
A surface cleaning apparatus, such as an extractor or a vacuum, according to one embodiment of the invention comprises a base and a stain sensing system. The stain sensing system can be mounted to the base and comprises an ultraviolet (UV) light-emitting element and a visible light-emitting element positioned so as to illuminate the surface to be cleaned. The stain sensing system further comprises at least one light reader for detecting light intensity as emitted by the visible and ultraviolet light-emitting elements as reflected from the surface to be cleaned.
The surface cleaning apparatus further comprises a controller which receives a first signal representative of the light reflected from the surface to be cleaned by the visible light-emitting element and a second signal representative of the light reflected from the surface to be cleaned by the UV light-emitting element. The controller determines a differential between the first signal and the second signal and compares the differential value to a predetermined threshold value. If the differential value exceeds the predetermined threshold value, the controller determines that a stain exists on the surface to be cleaned and may initiate an additional cleaning function.
In one embodiment, the stain sensing system is mounted in a housing and the visible light-emitting element, the UV light-emitting element, and the light reader are mounted therein. The controller actuates the visible and UV light-emitting elements in rapid succession and receives and stores the signals representative of the light received by the light reader over time.
In another embodiment, the stain sensing system is mounted in a housing having a partition positioned between the visible and UV light-emitting elements. Two light readers are mounted in the housing, a first light reader for receiving visible light and positioned in alignment with the visible light-emitting element, and a second light reader for receiving UV light and positioned in alignment with the UV light-emitting element.
In the drawings:
The present invention relates generally to extraction cleaning machines. In one of its aspects, the invention relates to an extractor with automatic stain sensing. In another of its aspects, the invention relates to a sensor module for an extractor utilizing ultraviolet light and visible light. For purposes of description related to the figures, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
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The UV light-emitting element 72 emits light at least partially within the ultraviolet region of the electromagnetic spectrum. The emitted light, however, can span both ultraviolet and visible ranges of the electromagnetic spectrum. The wavelength range of the ultraviolet portion of the light can range from approximately 10 nm˜400 nm. The UV light-emitting element 72 can comprise a conventional UV lamp. Alternately, the UV light-emitting element 72 can comprise one or more light-emitting diodes (LEDs).
The UV light-emitting element 72 can be selected from a range of optional light-emitting elements based on the desired effect and dictated by the wavelength properties associated with the light-emitting element. For example, the UV light-emitting element 72 can be selected to enhance stain removal performance or activate certain cleaning chemical compositions. In one embodiment, the UV light-emitting element 72 can be selected to detect carbon-based stains. Light in the Ultraviolet A (UVA) range of the electromagnetic spectrum comprising a wavelength from about 400 nanometers to about 320 nanometers (also known as “black light”) is effective for illuminating carbon-based stains, including food stains and pet stains such as urine stains. UVA light causes carbon-based stains to fluoresce, thus rendering an otherwise invisible stain visible to the eye. Furthermore, illuminating certain peroxygen cleaning compounds with UVA light can improve cleaning efficacy and decrease the cleaning cycle time. Alternatively, the UV light-emitting element 72 can emit light in the Ultraviolet C (UVC) range of the electromagnetic spectrum, which can provide surface sanitization and disinfection properties. UVC light exposure has a germicidal effect and can eradicate odor-causing bacteria by destroying the DNA and RNA of microbes, thereby rendering them impotent and unable to multiply. Surface sanitization and disinfection is best achieved with a light source having a UVC wavelength of about 260 nanometers. However, a range of about 280 to about 200 nanometers is also acceptable.
The visible light-emitting element 74 emits light having a wavelength in the visible region of the electromagnetic spectrum ranging from approximately 380 nm˜760 nm. The visible light-emitting element 74 can comprise at least one conventional lamp or LED.
The UV and visible light-emitting elements 72 and 74 are removably received within the cavity 76 such that the light-emitting elements 72 and 74 can be repaired and/or replaced as necessary. Each light-emitting element 72, 74 is electrically connected to power output terminals (not shown) on a controller 82 via conventional electrical wiring (not shown). The controller 82 selectively energizes the UV and visible light-emitting elements 72 and 74.
The light reader 80 comprises a conventional light reader, such as a photoresistor, that is capable of detecting light intensity, and is positioned to determine at least one reflectance value from the surface to be cleaned. The light reader 80 is operably connected to a processor 84, which receives the reflectance values measured by the light reader 80 and is operably connected to the controller 82. The processor 84 is located in one of the foot assembly 12 and the upright handle assembly 14.
The controller 82 is located in one of the foot assembly 12 and the upright handle assembly 14 and selectively regulates any combination of the motor/fan assembly 46, agitator motor 47, pump assembly 54, spray tip valve 50, optional heater 52, UV and visible light-emitting elements 72 and 74, and light reader 80. The controller 82 can initiate pre-programmed responses upon detection of a biological stain, the method of which is described hereinafter. Additionally, the controller can be operably connected to an indicator 86 provided on the exterior of the extractor 10 and configured to provide user feedback such as operational mode indicia or other pertinent status information. For example, indicator 86 can display alerts to indicate stain detection, cleaning cycle progress, and the like. Indicator 86 can include one or more visual or audible indicators, such as LEDs and signal tone generators.
The sensor module 70 is configured to detect and automatically treat biological stains, such as food or pet stains. In operation, the sensor module 70 repeatedly emits a predominantly visible light beam “A” from the visible light-emitting element 74 and a predominantly UV light beam “B” from the UV light-emitting element 72. Light beams “A” and “B” are preferably emitted in rapid succession and are reflected off the cleaning surface toward the light reader 80, which measures reflectance values RUV and RV and transmits them to the processor 84. RUV is the reflectance value measured from the UV light beam “B”, and RV is the reference reflectance value measured from the visible light beam “A”. Both reflectance values RUV and RV can fluctuate in response to color variations of the cleaning surface, including different base colors, patterns, or textures. For example, light-colored carpets, light stripes or other light patterns generally tend to generate higher RUV and RV reflectance values upon exposure to visible and ultraviolet light sources when compared to darker colored carpets or darker background colors in patterned carpets. UV light, however, causes biological stains to fluoresce whereas visible light generally does not, except for a small range of visible wavelengths that overlap the UV spectrum ranging from approximately 380 nm˜400 nm. Thus, the presence of a biological stain will generally register a higher RUV value compared to the RUV value at the same location absent the biological stain. Similarly, RV may also increase in the presence of a biological stain due to the small overlapping wavelength range that coexist in both the visible and UV spectrums, but generally RV will not increase to the same extent as RUV. Accordingly, by coupling a visible light beam “A” with an ultraviolet beam “B”, and measuring reflectance values RUV and RV for both light sources, the sensor module 70 is adapted to compensate for color variations in the cleaning surface and configured to accurately distinguish biological stains from mere variations in carpet color, thereby avoiding erroneous stain detection.
Reflectance values RUV and RV are stored in memory as the extractor traverses the cleaning path. At any point in time, the processor can compare any of the previous reflectance values to the most recent values. During operation, the processor 84 compares the reflectance values RUV and RV, over at least two points in time, and generates a delta UV-visible light reflectance value RΔ. The delta UV-visible light reflectance value RΔ is then compared to a predetermined threshold value RT, which is programmed into the processor 84. Upon encountering a biological stain the delta UV-visible light reflectance value RΔ will exceed the threshold value RT. The threshold value RT may be pre-programmed and may optionally be user-adjustable to accommodate cleaning surfaces having a wide variety of colors, patterns, and textures.
In normal operation, when the unit has not traversed onto a biological stain, the delta UV-visible light reflectance value RΔ will remain consistent. Even if the unit traverses different colored cleaning surfaces or crosses a color variation such as a light colored stripe or pattern in the carpet, both reflectance values RUV and RV will increase (or decrease) relative to the prior reflectance measurements. Thus, although delta UV-visible light reflectance value RΔ will likely increase when the unit traverses an unstained bright stripe, the resultant RΔ will not exceed the threshold RT and will not trigger an erroneous stain detection. Accordingly, by comparing RΔ during operation, the sensor module 70 essentially discards the visible component of RUV, which permits the sensor module 70 to accurately distinguish biological stains from mere color variations of the cleaning surface.
However, because UV light causes a biological stain to fluoresce, the reflectance value RUV of the predominantly UV light will increase when the UV light-emitting element 72 is exposed to a biological stain on the surface to be cleaned beneath the sensor module 70.
When a biological stain is detected and delta UV-visible light reflectance value RΔ exceeds the threshold value RT, the processor 84 can signal the controller 82 to automatically initiate a pre-programmed response, which can include adjusting one or more cleaning parameters of the extractor 10. These parameters can include, but are not limited to, the cleaning fluid detergent mix ratio, the cleaning fluid flow rate, the application of a supplemental enzyme detergent, interrupting suction to increase detergent dwell time, varying the agitator speed or height, changing the temperature of the cleaning fluid, and increasing the force on the surface to be cleaned applied by the agitator. The controller 82 can adjust these parameters by regulating power to at least one of the motor/fan assembly 46, agitator motor 47, pump assembly 54, spray tip valve 50, and heater 52.
Alternately, upon detecting a biological stain, the controller 82 can simply alert the user, such as by energizing the indicator 86 instead of initiating a pre-programmed response that automatically adjusts cleaning parameters. The user can then determine how to treat the biological stain, such as by manually cleaning the stain, using the extractor 10, or using an accessory tool with the extractor 10.
In operation, the sensor module 70′ can simultaneously emit a visible light beam “A” from the visible light-emitting element 74′ and a UV light beam “B” from the UV light-emitting element 72′. The emitted light beams “A” and “B” are reflected off the surface to be cleaned; the UV light beam is reflected off the surface to be cleaned toward the light reader 80′ within the UV light cavity 100, and the visible light beam is reflected off the surface to be cleaned toward the light reader 80′ within the visible light cavity 102. As defined above in the first embodiment, RUV is the reflectance value measured from the UV light beam “B”, and RV is the reference reflectance value measured from the visible light beam “A”. Each light reader 80′ transmits the corresponding reflectance value RUV, RV to the processor 84′. Similar to the first embodiment, during operation, the processor 84′ compares the reflectance values RUV and RV, over at least two points in time, and generates a delta UV-visible light reflectance value RΔ. The delta UV-visible light reflectance value RΔ is then compared to a predetermined threshold value RT, which is programmed into the processor 84. Upon encountering a biological stain the delta UV-visible light reflectance value RΔ will exceed the threshold value RT. The threshold value RT may be pre-programmed and may optionally be user-adjustable to accommodate cleaning surfaces having a wide variety of colors, patterns, and textures. When a biological stain is detected and the delta UV-visible light reflectance value RΔ exceeds the threshold value RT, the processor 84′ can signal the controller 82′ to automatically initiate a pre-programmed response, which can include adjusting one or more cleaning parameters of the extractor 10. These parameters can include, but are not limited to, the cleaning fluid detergent mix ratio, the cleaning fluid flow rate, the application of a supplemental enzyme detergent, interrupting suction to increase detergent dwell time, varying the agitator speed or height, changing the temperature of the cleaning fluid, and increasing the force on the surface to be cleaned applied by the agitator. The controller 82′ can adjust these parameters by regulating power to at least one of the motor/fan assembly 46′, agitator motor 47′, pump assembly 54′, spray tip valve 50′, and heater 52′.
Alternately, upon detecting a biological stain, the controller 82′ can simply alert the user, such as by energizing the indicator 86 (
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation, and the scope of the appended claims should be construed as broadly as the prior art will permit. The illustrated extractor is but one example of the variety of extractors with which this invention or some slight variant can be used. While shown and described for use with an upright extractor, the sensor module 70 can be used with any type of extractor, such as an unattended or robotic extraction cleaning machine, as disclosed in the above referenced Miner '589 and Huffman '149 patents. Reasonable variation and modification are possible within the forgoing disclosure and drawings without departing from the scope of the invention which is defined by the appended claims. It should also be noted that all elements of all of the claims may be combined with each other in any possible combination, even if the combinations have not been expressly claimed.
This application claims the benefit of U.S. Provisional Patent Application No. 61/333,875, filed May 12, 2010, which is incorporated herein by reference in its entirety.
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| Number | Date | Country | |
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| 61333875 | May 2010 | US |