Extruder die assembly, extruder, and method

Abstract

An extruder die assembly is provided having a die support body, an outer die member, an inner die member, and an actuator. The outer die member has an outer die lip. The outer die member is supported by the die support body. The inner die member has an inner die lip spaced from the outer die lip in order to provide an annular die gap therebetween. The inner die member is supported for movement by the die support body. The actuator is coupled with the inner die member to move the inner die member relative to the outer die member. A method is also provided.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred embodiments of the invention are described below with reference to the following accompanying drawings.

FIG. 1 is a vertical view of a prior art annular extruder die assembly.

FIG. 2 is a perspective, simplified view of an extruder with an annular extruder die assembly of the present invention.

FIG. 3 is an enlarged and simplified perspective view of a cooling mandrel over which a tubular film of extruded foam material is drawn and dimensionally stabilized as well as severed into two sheets.

FIG. 4 is an enlarged perspective view of a die assembly according to the present invention.

FIG. 5 is a vertical centerline sectional view taken in the direction of arrow 5 of FIG. 4 and further illustrating the die assembly.

FIG. 6 is a centerline sectional view taken in the direction of arrow 6 of FIG. 4 and further illustrating the die assembly.

FIG. 7 is an enlarged sectional view taken from the encircled region 7 of FIG. 6 and depicting the annular die gap in a minimally open, operating position.

FIG. 8 is an enlarged sectional view corresponding with that shown in FIG. 7, but depicting the annular die gap in a fully open, cleaning position.

FIG. 9 is a centerline sectional view taken in a direction that corresponds with arrow 6 of FIG. 4, but showing an alternatively constructed die assembly according to another aspect of the present invention.

FIG. 10 is an enlarged sectional view taken from the encircled region 10 of FIG. 9 and depicting the angular die gap in a minimally open, operating position.

FIG. 11 is an enlarged sectional view corresponding with that shown in FIG. 10, but depicting the angular die gap in a fully open, cleaning position.

Claims

1. An extruder die assembly, comprising: a die support body;an outer die member having an outer die lip and supported by the die support body;an inner die member having an inner die lip spaced from the outer die lip to provide an annular die gap therebetween, the inner die member supported for movement by the die support body; andan actuator coupled with the inner die member to move the inner die member relative to the outer die member.

2. The extruder die assembly of claim 1, wherein the actuator comprises an expansible fluid working chamber provided at least in part between the support member and the inner die member, the inner die member including a hydraulic reaction surface, and a supply of hydraulic fluid being controllably delivered to the expansible fluid working chamber to impart reaction force to the hydraulic reaction surface to move the inner die member relative to the outer die member.

3. The extruder die assembly of claim 2, wherein the die support body includes a first engagement surface configured to mate in engagement with the inner die member to limit movement of the inner die member from engaging the outer die member as hydraulic fluid is delivered into the expansible fluid working chamber so as to provide for the annular die gap having a minimum dimension.

4. The extruder die assembly of claim 2, wherein the die support body includes a second engagement surface configured to mate in engagement with the inner die member to limit movement of the inner die member away from the outer die member as hydraulic fluid is released from the expansible fluid working chamber so as to provide for the annular die gap having a maximum dimension.

5. The extruder die assembly of claim 1, wherein the outer die lip and the inner die lip each comprise circumferential die lips that cooperate to provide a cylindrical annular die gap.

6. The extruder die assembly of claim 1, further comprising a die shaft provided coaxially within the inner die member and at least one slidable seal provided between the die shaft and the inner die member to provide for sealable, sliding interaction therebetween.

7. The extruder die assembly of claim 6, wherein the actuator comprises an axial fluid delivery port extending through the die shaft and a radial port extending from the axial port, and further comprising an expansible working chamber provided between the inner die member relative to the die shaft.

8. The extruder die assembly of claim 4, further comprising at least one shim configured for mounting between the second engagement surface and the inner die member to adjust the maximum dimension for the annular die gap.

9. The extruder die assembly of claim 1, wherein the die support body comprises at least one die body, a spider core, a spider arm configured to carry the spider core within the die body and a die shaft extending from the spider core.

10. A method of extruding thermoplastic foam, comprising: providing a stationary outer die, a movable inner die configured to cooperate with the outer die to provide an annular die gap therebetween, and an actuator for moving the inner die relative to the outer die;moving the actuator to a first position with the inner die positioned relative to the outer die to provide the die gap in a sheet forming operating position; andresponsive to a need to clean the die gap, moving the actuator to a second position further away from the outer die to provide the die gap in a die gap cleaning position.