The present invention relates to an extrusion billet and to a method for heating extrusion billets in a pusher-type furnace.
Different furnace systems are used to heat, for example, copper billets. A decisive factor for the efficiency of the plant is the most complete utilization possible of the energy for heating the blocks. The extent to which this demand can be realized is dependent inter alia on how great the heat losses of the furnace are and how efficiently the flue gas enthalpy can be utilized for the block heating.
One method which is advantageous from an economic point of view is the use of a block heating system which is designed according to the pusher-type furnace principle. As a result of the material transport mechanism used here, the furnace casing can be designed so as to be closed in a gas-tight manner, which leads to minimum heat losses of the furnace. In addition, the highest possible efficiency is obtained by means of 3-stage heat reclamation, in the form of a convection preheating path, combustion air preheating and subsequent utilization of the condensation heat of water vapor in the furnace entry region.
A serious disadvantage of heating copper billets or copper alloy billets with high copper content using a pusher-type furnace is that, at high material temperatures of up to 960-980° C. and with the high pressures which act on the billet end sides, the billets are partially welded solidly to one another. Said welds can be explained by diffusion processes which occur at the billet contact points and cause a cohesive connection.
Presently-used methods for avoiding said welds are for example an application of coating, a spacer or the oxidation of the billet end sides.
For example, document EP 0 727 262 B1 discloses a device for sooting extrusion billets in order to generate a separating layer between an extrusion billet and a ram. For this purpose, acetylene via a nozzle with a high outlet speed is burned with a targeted oxygen supply such that a soot layer is formed on the end side of the extrusion billet.
Furthermore, DE 30 17 535 C2 discloses a method for heating blocks in a pusher-type furnace, in which method, at the exit-side end of the furnace, the blocks are pushed over a tipping edge in order to separate the blocks from one another and to generate a sufficient spacing between the blocks for further transport.
In addition, DE 100 24 459 A1 discloses a method for heating rolling stock in a pusher-type furnace, in which method spacers are placed between the individual rolling stock parts.
All of these methods have the disadvantage that, on the one hand, it is not possible to achieve a sufficient degree of process reliability with regard to the avoidance of welds, or on the other hand, foreign materials are applied to the billets, which are later found as residues in the pressed product. Accordingly, it is then not possible to prevent a spread of undesired materials into the recycling circuit.
Against this background, it is the object of the invention to refine extrusion billets such that they can be easily separated from one another during a temperature treatment in a pusher-type furnace.
The invention is expressed, with regard to an extrusion billet and with regard to a method for heating extrusion billets in a pusher-type furnace and further advantageous embodiments and refinements of the invention.
The invention encompasses an extrusion billet having two end side faces, with the surface of at least one end side face having a three-dimensional topography which is composed of a substantially planar end side face from which local elevations protrude.
Here, the invention proceeds from the consideration of generating a defined contact face between the billets in order to obtain a targeted adhesive bond if this is unavoidable on account of high process temperatures. In pusher-type furnaces, the billets lie tightly adjacent to one another in the form of a strand. Every new admission at the entry-side end of the furnace results in the contents of the furnace being transported one step further. A heated billet passes out of the furnace at the exit-side end as a result. The contact face is dimensioned such that, when a billet is dispensed at the end of a pusher-type furnace, a simple set of tongs is sufficient to reliably separate a surface, which has welded to an adjacent billet, with comparatively little force expenditure. Here, the required contact face can be determined already from material characteristic variables by means of calculative methods for cold and hot shaping.
The particular advantage is that the common contact face with adjacent billets is correspondingly minimized in order that they can be easily separated from one another after a temperature treatment in a pusher-type furnace.
In one preferred embodiment of the invention, a pin, a plate or a spherical-cap-shaped convexity can be arranged as a local elevation. Here, it is possible in particular for the pins to have such a small diameter that they can by all means be deformed in a pusher-type furnace by the transport process, but remain resistant to buckling. The deformation can however be accepted only to such an extent that no large-area contact of adjacent billet surfaces occurs.
In one preferred refinement, a pin, a plate or a spherical-cap-shaped convexity can be arranged centrally. In this way, for the transport mechanism in a pusher-type furnace, a central force is generated on adjacent extrusion billets in the axial direction.
It is also preferable for a plurality of pins, plates or spherical-cap-shaped convexities to be arranged so as to be distributed over the end side face. In this way, the force responsible for the transport in a pusher-type furnace is distributed uniformly on a plurality of local elevations in order to counteract deformation.
The pins, plates or spherical-cap-shaped convexities can preferably be made from the same material as the extrusion billet, for example from copper or a copper alloy. This primarily ensures that no foreign materials are placed in connection with the billets, which foreign materials could be later found as residues in the pressed product. Accordingly, it is then possible to prevent a spread of undesired materials into the recycling circuit.
Further advantages emerge if the pins, plates or spherical-cap-shaped convexities are attached by means of a welded connection. Such connections are simple to produce and ensure a reliable cohesive connection to the billet or block material.
The pins can advantageously in each case be arranged in bores. Here, the pins can also be fastened to the billet by means of a riveting process. In this way, no foreign materials are used during joining.
The respective end side face can advantageously have convexities on the outer periphery. Said convexities can be generated by means of non-cutting shaping processes by means of radial upsetting or hammering.
In a further preferred embodiment of the invention, the respective end side face can have an annular bead on the outer periphery. This can be provided by means of rolling of the billet edge in the transition of the end side to the end side face. The end sides can also be correspondingly shaped by means of other shaping methods such as for example backward extrusion.
A further aspect of the invention encompasses a method for heating extrusion billets in a pusher-type furnace, wherein at least one end side face, which comes into contact with an adjacent extrusion billet, has a three-dimensional topography which is composed of a substantially planar end side face from which local elevations protrude, with the common contact face being so small that, in the case of a cohesive connection being generated by the heating, the extrusion billet which emerges at the exit-side end of the furnace can, with little force expenditure, be separated from the adherent adjacent extrusion billet by means of a separating device or even by means of its own weight.
The advantages obtained by means of the invention are the simple separation of the billets transported in a pusher-type furnace as a result of a reduction of the common contact faces.
Further advantages and embodiments of the invention are explained in more detail on the basis of the schematic drawings, in which:
Corresponding parts are provided with the same reference symbols in all of the figures.
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10 2006 045 234 | Sep 2006 | DE | national |
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Number | Date | Country | |
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20080075969 A1 | Mar 2008 | US |