Not Applicable
The present invention relates to the field of the iron and steel industry. The present invention in particular relates to the field of producing metal products by extruding a billet. In particular, the present invention relates to an extrusion press.
In an extrusion press of the type diagrammatically shown in
Therefore, the loading of the billet (e) may be summarized as follows.
At the end of the actual extrusion step, with the punch (g) positioned outside the container (d), and therefore free, the punch (g) is translated (by translating the relative punch holder crosspiece) perpendicularly with respect to the extrusion direction and positioned laterally with respect to the main body of the press, whereby the punch is no longer along the extrusion direction.
Then, the billet holder loader is translated perpendicularly with respect to the extrusion direction, positioning the billet along the extrusion direction so as to be inserted into the container (d). In particular, the billet is positioned in the middle of the press.
During the successive step, the billet (e) is inserted into the container (d) by means of thrust means which are part of the billet holder loader. The billet holder loader is then retracted and brought back to the starting position, laterally with respect to the press body. Lastly, the punch (g) is brought back to the preceding position, aligned with the extrusion direction, in a position adapted to the successive extrusion step.
The extrusion presses according to the known art with the billet loading methods summarized above have various disadvantages and/or drawbacks which the Applicant intends to overcome or at least minimize by means of the present invention.
First, it should be considered that the transfer of the billet from the starting position, which is lateral with respect to the press body, is obtained by means of a dedicated actuator. The actuator belongs to the billet holder loader. The actuator is hydraulic and/or electric and/or pneumatic. The actuator in particular is adapted to reposition the billet holder loader in the middle of the press (according to the methods described above).
The presence of a dedicated actuator causes different problems, such as, for example, the need to prepare a dedicated actuation (hydraulic or electric or pneumatic, for example), with subsequent increases in press production costs, which often are incompatible with the needs of the market; and/or the need to plan and implement regular maintenance operations, and dedicated also in this case, and therefore again with subsequent increase in the press management costs.
Moreover, the risks of accidental interference of the movable press components (the punch holder crosspiece and loader of the billet in particular) are to be considered, for example in the event of erroneous synchronism between the respective movements, with the risk of also serious damage to said movable components, and therefore lengthy machine downtime and lengthy and costly repair operations.
Documents IT9022217A1 and WO99/54067A1 disclose extrusion presses configured so that the punch holder crosspiece and the billet holder loader always move together, in particular also, disadvantageously, when the punch holder crosspiece translates along the extrusion direction in the sense of extrusion.
Thus, it is an object of the present invention to provide an extrusion press, in particular of the short stroke type, which allows the disadvantages and/or drawbacks encountered in the extrusion presses of the prior art to be overcome or at least reduced.
In particular, it is an object of the present invention to provide an extrusion press which does not provide the use of dedicated actuators for loading the billet in the extrusion position.
It is an object of the present invention to provide an extrusion press which does not provide the use of dedicated actuators for moving the billet holder loader, perpendicularly to the extrusion direction, from a resting position to a loading position, the loading position being the position in which the longitudinal axis of the billet, arranged on the billet holder loader, is along the extrusion direction.
It is a particular object of the present invention to reduce the costs and reduce the wear of components associated with the movement of the punch holder crosspiece along the extrusion direction.
According to the invention, the use of a dedicated actuator (hydraulic or electric or pneumatic) for loading the billet in loading position can be avoided by means of a solution which allows, when necessary and/or required, to mutually rigidly restrain the movable punch holder crosspiece and the billet holder loader so that the translations perpendicular to the extrusion axis of the punch holder crosspiece, when restrained to the billet holder loader, result in corresponding translations of the billet holder loader, and therefore, in the positioning of the billet along the extrusion axis. In practice, according to the invention, the repositioning of the punch holder crosspiece from the extrusion position (first position) to the side position (second position) automatically results in the repositioning of the billet holder loader from the resting position into the loading position.
The present invention achieves at least one of the aforesaid objects and other objects which will become apparent in light of the present description, by means of an extrusion press, according to claim 1, for producing metal extrudates by extruding a billet, the extrusion press comprising
Thus, advantageously, the press in particular is configured so that the translation of the punch holder crosspiece along the extrusion direction, in the sense of extrusion, to extrude the billet also causes the mutual release between the punch holder crosspiece and the billet holder loader.
Advantageously, the billet holder loader can move together with the punch holder crosspiece orthogonally to the extrusion direction, and the punch holder crosspiece can move along the extrusion direction, in particular in the sense of extrusion, without the billet holder loader, i.e., without movement of the billet holder loader. In other words, in use, the punch holder crosspiece can move along the extrusion direction independently of the billet holder loader.
Thus, the actuation means adapted to move the punch holder crosspiece along the extrusion direction advantageously do not also have to move the weight of the billet holder loader. Thus, the costs associated with moving the punch holder crosspiece and the wear of the components are reduced. Indeed, more affordable actuation means may be used, for example, which in any case are subject to less wear.
Advantageously, the restraining means are adapted to mutually restrain said punch holder crosspiece and said billet holder loader so that with said punch crosspiece and said billet holder loader mutually restrained, the translation of said punch holder crosspiece in the second position results in the automatic repositioning of said billet holder loader from said resting position into said loading position.
The first position of the punch holder crosspiece is a position in which the punch is positioned along the extrusion axis and preferably is outside the container adapted to at least partially contain the billet during the extrusion of said billet. The second position of the punch holder crosspiece is distinct from the first position and in particular, in the second position, the punch is spaced apart from the extrusion axis, i.e., it is not arranged along the extrusion axis X.
In the loading position of the billet holder loader, the billet is arranged on the billet holder loader along the first extrusion direction. In other words, in the loading position, the longitudinal axis of the seat for the billet is arranged along the extrusion axis.
The resting position of the billet holder loader is distinct from the loading position. In particular, in the resting position, the longitudinal axis of the seat for the billet is spaced apart from the extrusion axis, i.e., the longitudinal axis of the seat is not along the extrusion axis.
Advantageously, in all the embodiments, the punch holder crosspiece and the billet holder loader are restrainable to each other by said restraining means, and are releasable from each other, in particular completely releasable from each other, in particular according to the position, in particular in use, along the extrusion direction of the punch holder crosspiece.
In all the embodiments, the restraining means are configured (or shaped), in particular in use, to restrain and release the punch holder crosspiece and the billet holder loader to/from each other when the punch holder crosspiece translates along the extrusion direction, or extrusion axis.
The advantages of these features, in addition to the one mentioned above, include that the maintenance and/or replacement operations of components can be carried out in a particularly easy manner.
Preferably, with said punch holder crosspiece and said billet holder loader mutually restrained, the translation of said punch holder crosspiece in the second position results in a traction of said punch holder crosspiece on said billet holder loader and in the automatic repositioning of said billet holder loader from said resting position into said loading position.
Preferably, the translation of said punch holder crosspiece from said second position into the first position results in the automatic repositioning of said billet holder loader from said loading position into said resting position.
Preferably, said restraining means are shaped so that with said billet holder loader in said first resting position, the translation of said punch holder crosspiece along said first extrusion direction in sense opposite to said sense of extrusion results in the mutual restraint of said punch holder crosspiece and said billet holder loader.
Advantageously, said restraining means are shaped, or configured, so that with said billet holder loader in said resting position, the translation of said punch holder crosspiece along said first extrusion direction in said sense of extrusion results in the mutual release (i.e., causes the mutual release) of said punch holder crosspiece and said billet holder loader.
Preferably, said restraining means comprise a first restraining element, preferably hook-shaped, which is integral with said punch holder crosspiece, and a second restraining element, in particular a corresponding abutment, or tooth, which is integral with said billet holder loader, for example defined by said billet holder loader.
Preferably, said billet holder loader comprises a seat adapted to receive a billet, the seat in particular being oriented parallel to said first extrusion direction. The seat preferably comprises, or is formed by, a cradle-shaped portion.
Preferably, said billet holder loader comprises thrust means adapted to be translated in said sense of extrusion so as to apply a push on the billet, translating it in the sense of extrusion.
Preferably, said press comprises a container adapted to at least partially contain said billet during the extrusion of said billet.
Preferably, said container, in particular in use, is translatable parallel to said extrusion direction both in said sense of extrusion and in the opposite sense of translation.
Preferably, the press is configured so that the translation of said container in sense opposite to said sense of extrusion occurs at least in part simultaneously to the translation of said punch holder crosspiece in sense opposite to said sense of extrusion.
Preferably, said press comprises an extrusion die and said container is positioned between said extrusion die and said punch holder crosspiece with reference to said extrusion direction.
Preferably, said press is of the short stroke type.
The present invention also relates to an extrusion plant according to claim 12.
The present invention also relates to an extrusion method according to claim 13, for producing metal extrudates by extruding a billet, wherein a step is provided in which the punch holder crosspiece is translated from the first position to the second position, and in which the translation of said punch holder crosspiece from the first position to the second position causes the movement of the billet holder loader from said resting position to said loading position; in particular, in which the billet holder loader is moved from the resting position to the loading position by being dragged by the punch holder crosspiece which moves from the first position thereof to the second position thereof; in which there is provided a step in which the punch holder crosspiece and the billet holder loader are released from each other by translating the punch holder crosspiece along said first extrusion direction in the sense of extrusion, in particular to extrude the billet.
Advantageously, the invention relates to an extrusion method for producing metal extrudates by extruding a billet, in which there is provided a step in which the punch holder crosspiece is translated along the extrusion direction in the sense of extrusion to extrude the billet, and the punch holder crosspiece is released from the billet holder loader with said translation in the sense of extrusion to perform the extrusion. The method in particular also comprises a step in which the punch holder crosspiece is translated along the extrusion direction in sense opposite to the sense of extrusion (after the extrusion of the billet), and the restraint, by means of said restraining means, between the punch holder crosspiece and the billet holder loader is caused with said translation in sense opposite to the sense of extrusion.
The dependent claims describe particular embodiments of the present invention.
In the description of the invention, reference is made to the accompanying drawings, which are provided by way of non-limiting example, in which:
The same elements or components have the same reference numerals.
The present invention is particularly advantageous in the case of extrusion presses with a short stroke, this therefore being the reason for which the present invention is described below with particular reference to the applications thereof to a short stroke press, by way of exemplary and non-limiting example.
With reference to
The press comprises a punch holder crosspiece 20 which rigidly carries a relative punch 21; a container 22 adapted to at least partially contain the billet 27 during the extrusion of the billet 27; an extrusion die 23; and a billet holder loader 24.
The extrusion press in particular comprises actuation means 8 adapted to translate the punch holder crosspiece 20 (and therefore, also the punch 21) along the extrusion direction X, in particular both in the sense of extrusion and in the sense opposite to the sense of extrusion. Said actuation means 8 comprise one or more cylinder-piston systems, for example.
The billet holder loader 24 in particular comprises a seat 25 which preferably is formed by a cradle-shaped portion adapted to receive (i.e., to be loaded with) a billet 27. The billet holder loader 24 comprises thrust means 26, a pusher 26, for example. The thrust means 26 are adapted to be translated in the sense of extrusion so as to apply a push on billet 27, translating it in the sense of extrusion, in particular to insert it into container 22.
The punch holder crosspiece 20 is adapted to be translated, in particular by means of the aforesaid actuation means 8, along an extrusion direction X, or extrusion axis. In particular, the extrusion direction X is rectilinear. The punch holder crosspiece 20 can be translated along the extrusion direction X in two opposite senses of translation. In particular, one of the senses of translation is the sense of extrusion (from right to left in the drawings). The sense opposite to the sense of extrusion is also called sense of recovery.
The translation in the sense of extrusion results in a push by punch 21 against the billet 27 (which is in the extrusion position) and therefore, in the extrusion of billet 27 through the extrusion die 23.
As is apparent in particular in
The punch holder crosspiece 20 is repositionable between a first position thereof, also called extrusion position (
The billet holder loader 24 is also translatable transversely with respect to the extrusion direction X and therefore, repositionable between a resting position thereof (
In the resting position, seat 25 for billet 27 is spaced apart from the extrusion axis X; in other words, when the billet holder loader 24 is in the resting position, a billet 27 arranged thereon is not arranged along the extrusion axis X.
The punch holder crosspiece 20 and the billet holder loader 24 are restrained to each other by means of the restraining means 40, 41 both when the punch holder crosspiece 20 is in the first position and when it is in the second position.
The punch holder crosspiece 20 can also take on a third position (see
In particular, in the third position, the punch holder crosspiece 20 is released from the billet holder loader 24, in particular the punch holder crosspiece 20 is not restrained to the billet holder loader 24 by means of the restraining means 40, 41.
In particular, in passing from the first position to the third position, the punch holder crosspiece 20 advantageously is released from the billet holder loader 24.
More generally, the first position is a retracted position of the punch holder crosspiece 20, and the third position is an advanced position of the punch holder crosspiece 20, and punch 21 is along the extrusion axis X in both positions.
The expressions “retracted” and “advanced” are used with reference to the sense of extrusion.
Numeral 30 in
The extrusion methods of a billet 27 by means of a press according to the embodiment shown in the drawings may be summarized as follows.
As a first operation, which may be defined as preliminary to the actual extrusion (about at the end of the preceding extrusion), billet 27 is positioned, for example by means of the movement member 30, in seat 25 of the billet holder loader 24, the latter being positioned in the resting position.
The punch holder crosspiece 20 preferably is retracted (
In particular, the above steps of retraction of the punch holder crosspiece 20 and retraction and successive advancement of container 22 result in the positioning of punch 21 outside container 22 (
The successive steps provide repositioning the punch holder crosspiece 20 in the second position thereof (
The following steps indeed provide the introduction of billet 27 into container 22 (
The billet holder loader 24 (which at this point is unloaded) is then moved into the resting position, in particular laterally with respect to the press body, and therefore in a position adapted to receive a new billet; advantageously, the movement of the billet holder loader 24 occurs because the latter is pushed by the punch holder crosspiece 20 which is repositioned in the first position thereof in which punch 21 is aligned with container 22 (
As mentioned, one of the peculiarities of the press according to the present invention relates to the fact that the repositioning of the billet holder loader 24 between the resting position and the loading position, and vice versa, does not occur by means of a dedicated actuator designed for the purpose (hydraulic or electric or pneumatic, for example), as it does in the case of presses according to the prior art. Instead, the press advantageously is configured so that the billet holder loader 24 passes from the resting position to the loading position, and vice versa, by virtue of the action of the punch holder crosspiece 20 on the billet holder loader 24. In particular, the press advantageously is configured so that during the repositioning of the punch holder crosspiece 20 from the first position thereof (
In other words, in order to pass from the resting position to the loading position, and vice versa, the press is configured so that the billet holder loader 24 is moved by the punch holder crosspiece 20, in particular moving integrally therewith along direction Y.
Advantageously, the press is configured so that the punch holder crosspiece 20 and the billet holder loader 24 can be restrained to each other by means of the restraining means 40, 41 so that a translation of the punch holder crosspiece 20 parallel to axis Y corresponds to a translation of the billet holder loader 24 parallel to axis Y. In particular, said restraining means 40, 41 are shaped so as to allow a movement of the billet holder loader 24 integrally with the punch holder crosspiece 20 along said second direction Y.
When the punch holder crosspiece 20 and the billet holder loader 24 are restrained to each other by means of the restraining means 40, 41, the punch holder crosspiece 20 can translate along the extrusion axis X in the sense of extrusion, releasing itself from the billet holder loader 24. In particular, the restraining means 40, 41 are shaped or configured so that the punch holder crosspiece 20, moving in the sense of extrusion, is released from the billet holder loader 24, in particular without causing a movement of the billet holder loader 24.
Preferably, the press is configured so that when punch 21 is extracted, in particular completely extracted, from container 22, the punch holder crosspiece 20 and the billet holder loader 24 are restrained to each other by means of said restraining means 40, 41.
Advantageously, the press is configured so that when the punch holder crosspiece 20 translates in the sense of extrusion, in particular to extrude billet 27, in particular starting from said first position, it causes the release between the punch holder crosspiece 20 and the billet holder loader 24, preferably while punch 21 is inserted in container 22. In particular, only the translation of the punch holder crosspiece 20 along the extrusion direction in the sense of extrusion causes the mutual release between the punch holder crosspiece 20 and the billet holder loader 24; i.e., in other words, said translation is sufficient to cause said release.
Preferably, the restraining means 40, 41 comprise, or consist of, a first restraining element 40 which is integral with said punch holder crosspiece 20, and a second restraining element 41, preferably a tooth, which is integral with said billet holder loader 24.
By mere way of example, the first restraining element 40 preferably is a hook or is hook-shaped, and the second restraining element preferably is a tooth; or vice versa, for example.
As mentioned above, said restraining means 40, 41 are configured (or shaped) to restrain and release, in use, said punch holder crosspiece 20 and said billet holder loader 24 to/from each other when the punch holder crosspiece 20 is translated along the extrusion direction X.
With particular reference to
Hook 40 defines a downwards facing abutment surface 42, while tooth 41, or corresponding abutment, is shaped so as to define an upwards facing abutment surface 43. The abutment surface 43 in particular corresponds with the abutment surface 42 of hook 40.
Surface 42 and surface 43 preferably are parallel to each other.
Surface 42 and surface 43 preferably are flat.
Surface 42 and surface 43 preferably extend parallel to the extrusion axis X.
By way of non-limiting example, surface 42 and surface 43 are vertical or substantially vertical.
When hook 40 is restrained with tooth 41, surface 42 and surface 43 are facing each other.
Surface 42 is adapted to abut with surface 43 so that the punch holder crosspiece 20 may drag the billet holder loader 24.
Hook 40 in particular also comprises a surface 45; the distance between surface 45 and punch 21 preferably is less than the distance between surface 42 and punch 21. Surface 45 preferably is lower with respect to surface 42.
Tooth 41 in particular also comprises a surface 46; the distance between surface 46 and punch 21 preferably is less than the distance between surface 43 and punch 21. Surface 45 and surface 46 preferably are parallel to each other.
Surface 45 and surface 46 preferably are flat. Surface 45 and surface 46 preferably extend parallel to the extrusion axis X.
Surface 46 preferably is lower with respect to surface 45.
By way of non-limiting example, surface 45 and surface 46 are vertical or substantially vertical.
When hook 40 is restrained with tooth 41, surface 45 and surface 46 are facing each other. Surface 46 is adapted to abut with surface 45 so that the punch holder crosspiece 20 can push the billet holder loader 24. The surfaces 42 and 43 preferably are such whereby with tooth 41 in position below hook 40, the mutual positioning of surface 42 and surface 43 results in the mutual restraint of hook 40 and tooth 41, and therefore of the punch holder crosspiece 20 and the billet holder loader 24.
With the billet holder loader 24 in resting position (
Thus, it has been shown that with crosspiece 20 and loader 24 mutually restrained by means of the mutual restraint of hook 40 and tooth 41 as described above, the repositioning of crosspiece 20 from the first position into the second position results in a dragging of loader 24 by the punch holder crosspiece 20, and therefore in the resulting repositioning of the billet holder loader 24 from the resting position (
Contrarily, with the punch holder crosspiece 20 in the second position and the billet holder loader 24 in the loading position (but unloaded at this point), the repositioning of the punch holder crosspiece 20 from the second position into the first position (with punch 21 aligned with container 22) results in a push on the billet holder loader 24 by the punch holder crosspiece 20, and therefore in the resulting repositioning of the billet holder loader 24 from the loading position (
In particular, when the punch holder crosspiece 20 moves from the second position to the first position, surface 45 pushes against surface 46, thus causing a movement of the billet holder loader 24.
When the punch holder crosspiece 20 and the billet holder loader 24 are not restrained to each other, hook 40 and tooth 41 are not restrained to each other. In particular, surface 42 and surface 43 are not facing each other, and surface 45 and surface 46 are not facing each other.
It has therefore been shown that a press according to the invention is capable of ensuring the desired results of overcoming, or at least limiting, the drawbacks encountered in the prior art. In particular, the present invention provides an extrusion press, for example, but not only, of the short stroke type, which does not require the use of additional dedicated actuators for moving the billet holder loader and therefore positioning the billet in extrusion position. Thereby, it is possible to make the press with curbed costs compatible with the needs of the market, avoid or at least limit the need to plan and implement regular, and also in this case dedicated, maintenance operations, and therefore again with subsequent increase in the press management costs, and also avoid or at least reduce the risks of accidental interference of the movable press components (the punch holder crosspiece and billet holder loader in particular), for example in the event of erroneous synchronism between the respective movements, therefore preventing the risk of also serious damage to said movable components, and therefore lengthy machine downtime and/or lengthy and costly repair operations. Moreover, the costs associated with moving the punch holder crosspiece are reduced.
The invention also relates to an extrusion method for producing metal extrudates by extruding a billet 27 by means of an extrusion press according to the invention, wherein a step is provided in which the punch holder crosspiece 20 is translated from the first position to the second position, and in which the translation of said punch holder crosspiece 20 from the first position to the second position causes the movement of the billet holder loader 24 from said resting position to said loading position; in particular, in which the billet holder loader 24 is moved from the resting position to the loading position by being dragged by the punch holder crosspiece 20 which moves from the first position thereof to the second position thereof.
A step in particular is provided in which the punch holder crosspiece 20 is translated from the second position to the first position, and in which the translation of said punch holder crosspiece 20 from the second position to the first position causes the movement of the billet holder loader 24 from said loading position to said resting position; in particular in which the billet holder loader 24 moves from the loading position to the resting position by being pushed by the punch holder crosspiece 20 which moves from the second position thereof to the first position thereof.
Advantageously, there is provided a mutual restraining step between the billet holder loader 24 and the punch holder crosspiece 20 by means of said restraining means 40, 41, in particular so that the billet holder loader 24 can be moved from said resting position to said loading position, and vice versa; in particular in which said restraining step provides the translation of the punch holder crosspiece 20 along said first extrusion direction X in sense opposite to the sense of extrusion, in particular after extruding billet 27.
In particular, the mutual restraining step is performed starting from a condition in which the punch holder crosspiece 20 and the billet holder loader 24 are released from each other, in particular completely released from each other; for example, when the punch holder crosspiece 20 is in the aforesaid third position.
Advantageously, there is provided a step in which the punch holder crosspiece 20 and the billet holder loader 24 are released from each other by translating the punch holder crosspiece 20 (i.e., by translating the punch holder crosspiece 20) along said first extrusion direction X in the sense of extrusion, in particular to extrude billet 27. Thus, advantageously, the translation of the punch holder crosspiece 20 along the extrusion direction in the sense of extrusion to extrude billet 27 causes the release between the punch holder crosspiece 20 and the billet holder loader 24.
It should be clear that the present description is provided only by way of non-limiting example. The scope of protection of the present invention is thus defined by the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102022000007028 | Apr 2022 | IT | national |
This application claims priority to PCT International Application No. PCT/IB2023/053058 filed on Mar. 28, 2023, which applications claims priority to Italian Patent Application No. 102022000007028 filed on Apr. 8, 2022, the entire disclosures of which are expressly incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2023/053058 | 3/28/2023 | WO |