Eyeglass lens grinding apparatus

Information

  • Patent Grant
  • 6220926
  • Patent Number
    6,220,926
  • Date Filed
    Tuesday, March 31, 1998
    26 years ago
  • Date Issued
    Tuesday, April 24, 2001
    23 years ago
Abstract
An eyeglass lens is designed to permit the operator to preset by himself the conditions for bevel formation in AUTO mode so that he can perform efficient lens processing. The eyeglass lens grinding apparatus includes frame data inputting section for entering configuration data on an eyeglass frame, layout data inputting section for entering layout data to be used in providing a layout of an eyeglass lens to be processed which corresponds to the eyeglass frame, edge position detecting section for determining data on the edge position of the processed lens on the basis of the frame configuration data and the layout data. The lens grinding apparatus further includes an arithmetic control circuit, a parameter input section, and a sequence program stored in a main program memory. The sequence program allows a user to input or alter the parameters—even when the lens grinding apparatus operates in an auto-processing mode—used to calculate bevel processing data. Allowing a user to input or alter parameters, even in an auto-processing mode, enhances the utility of the lens grinding apparatus. Further, even after the bevel processing data has been calculated on the basis of a user input or altered parameter, the user can, in a forced-processing mode, further alter a portion of the bevel processing data calculated using an altered parameter in the auto-processing mode.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an eyeglass lens grinding apparatus for grinding the periphery of lenses to fit into an eyeglass frame.




An eyeglass lens grinding apparatus is known and it grinds the periphery of lenses to form a bevel at which each lens is supported in the groove of the eyeglass frame so as to achieve good fit into the latter.




In lens processing with this type of grinding apparatus, it is important to determine the best bevel position with respect to the edge position of a lens which has been processed into conformity with the configuration of an eyeglass frame. This is largely dependent on the experience and special hunch of the operator and great skill has been required to form satisfactory bevels. To deal with this problem, the edge position predestined by lens processing is measured and after the bevel position that divides the edge at a preset ratio is automatically determined on the basis of the obtained information, processing is subsequently carried out in accordance with the thus obtained information on the bevel position. An apparatus capable of this automated (AUTO) processing is already in commercial use.




However, the bevel position to be determined in the automated processing is entirely up to the manufacturer of the processing apparatus and the bevel formed is not necessarily in compliance with the specifications required by the processor (who has presented the eyeglasses). To accommodate this situation, the apparatus described above is adapted to be such that the processing mode is shifted to FORCED mode and the bevel position can be altered by supplying the apparatus with the necessary information. However, it is cumbersome to adjust the bevel position in each processing cycle.




In addition, the thickness of the rim of the eyeglass frame is generally different depending upon whether its constituent material is metallic or plastic and, it often becomes necessary to alter the bevel position in accordance with the constituent material of the frame.




SUMMARY OF THE INVENTION




The present invention has been accomplished under these circumstances and has as an object providing an eyeglass lens grinding apparatus which enables the processor to preset by himself the conditions of bevel formation in automated processing such as to permit for efficient lens processing.




Another object of the invention is to provide an eyeglass lens grinding apparatus which is capable of bevel formation as appropriate for the constituent material of the eyeglass frame into which the lens is to be fitted.




The stated objects of the invention can be attained by the following.




(1) An eyeglass lens grinding apparatus for grinding the periphery of a lens to fit into an eyeglass frame, comprising:




frame data inputting means for entering configuration data on said eyeglass frame;




layout data inputting means for entering layout data to be used in providing a layout of the lens corresponding to said eyeglass frame;




edge position detecting means for determining data on the edge position of the processed lens on the basis of said frame configuration data and said layout data;




bevel data calculating means which possesses calculation formula having at least one parameter and which calculators bevel data;




standard value storage means for storing a standard value of said parameter;




parameter altering means for altering the parameter from its standard value; and




control means for automatically bevelling the lens on the basis of the bevel data calculated using the altered parameter.




(2) The eyeglass lens grinding apparatus recited in (1), wherein said parameter comprises either the ratio of dividing the edge thickness of the processed lens or the amount of offset or both.




(3) The eyeglass lens grinding apparatus recited in (2), which further includes frame material designating means and wherein said ratio or amount of offset varies with the constituent material of the eyeglass frame.




(4) The eyeglass lens grinding apparatus recited in (3), wherein the constituent material of the eyeglass frame is either metallic or plastic.




(5) The eyeglass lens grinding apparatus recited in (1), wherein said parameter is the ratio of dividing the edge thickness of the processed lens and the calculation formula possessed by said bevel data calculating means has the power of the lens as a variable.




(6) The eyeglass lens grinding apparatus recited in (1), which further includes curve calculating means for calculating the front and rear surface curves of the lens on the basis of the result of detection by said edge position detecting means, said parameter is the ratio of dividing the edge thickness of the processed lens and the calculating formula possessed by said bevel data calculating means has a variable based on the difference between the front and rear surface curves of the lens.




(7) An eyeglass lens grinding apparatus for grinding the periphery of a lens to fit into an eyeglass frame, comprising:




frame data inputting means for entering configuration data on said eyeglass frame;




layout data inputting means for entering layout data to be used in providing a layout of the lens corresponding to said eyeglass frame;




edge position detecting means for determining data on the edge position of a processed lens on the basis of the said frame configuration data and said layout data;




bevel data calculating means which possessed a calculating formula having at least one parameter and which calculates bevel data;




standard value storage means for storing a standard value of said parameter;




parameter altering means for altering the parameter from its standard value;




forced processing data inputting means for further altering the bevel data calculated using the altered parameter; and




control means for bevelling the lens on the basis of second bevel data altered on the basis of the data entered by said forced processing data inputting means.











BRIEF DESCRIPTION OF THE DRAWINGS




In the accompanying drawings:





FIG. 1

is a perspective view showing the general layout of the eyeglass lens grinding machine of the invention;





FIG. 2

is a cross-sectional view of a carriage;





FIG. 3

is a diagram showing a carriage drive mechanism, as viewed in the direction of arrow A in

FIG. 1

;





FIG. 4

is a perspective view of the functional part of an eyeglass frame and template configuration measuring section;





FIG. 5

is a sectional view of a lens configuration measuring section;





FIG. 6

is a plan view of the lens configuration measuring section;





FIG. 7

is a diagram showing the outer appearance of a display section and an input section;





FIG. 8

is a diagram showing the essential part of a block diagram of the electronic control system for the eyeglass lens grinding machine of the invention; and





FIG. 9

is a diagram showing an exemplary image for “CHANGE BEVEL PARAMETERS”.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




An embodiment of the invention will now be described in detail with reference to the accompanying drawings.

FIG. 1

is a perspective view showing the general layout of the eyeglass lens grinding machine of the invention. The reference numeral


1


designates a machine base, on which the components of the machine are arranged. The numeral


2


designates an eyeglass frame and template configuration measuring section, which is incorporated in the upper section of the grinding machine to obtain three-dimensional configuration data on the geometries of the eyeglass frame and the template. Arranged in front of the measuring section


2


are a display section


3


which displays the results of measurements, arithmetic operations, etc. in the form of either characters or graphics, and an input section


4


for entering data or feeding commands to the machine. Provided in the front section of the machine is a lens configuration measuring section


5


for measuring the geometry (edge thickness) of the lens to be processed.




The reference numeral


6


designates a lens grinding section, where an abrasive wheel group


60


made up of a rough abrasive wheel


60




a


for use on glass lenses, a rough abrasive wheel


60




b


for use on plastic lenses and a finishing abrasive wheel


60




c


for tapered edge (bevel) and plane processing operations is mounted on rotating shaft


61




a


through a spindle unit


61


fixed to the machine base


1


. Shown by


65


is an AC motor for rotating the abrasive wheels and its rotation is transmitted to the abrasive wheel group


60


via a pulley


63


attached to the rotational shaft


61




a


, a belt


64


and a pulley


66


. Shown by


7


is a carriage section and


700


is a carriage.




(Layout of the Major Components)




The layout of the major components of the grinding apparatus will now be described.




(A) Carriage section




The construction of the carriage section will now be described with reference to

FIGS. 1

to


3


.

FIG. 2

is a cross-sectional view of the carriage, and

FIG. 3

is a diagram showing a drive mechanism for the carriage, as viewed in the direction of arrow A in FIG.


1


.




A shaft


701


is secured on the base


1


and a carriage shaft


702


is rotatably and slidably supported on the shaft


701


; the carriage


700


is pivotally supported on the carriage shaft


702


. Lens rotating shafts


704




a


and


704




b


are coaxially and rotatably supported on the carriage


700


, extending parallel to the shaft


701


. The lens rotating shaft


704




b


is rotatably supported in a rack


705


, which is movable in the axial direction by means of a pinion


707


fixed on the rotational shaft of a motor


706


; as a result, the lens rotating shaft


704




b


is moved axially such that it is opened or closed with respect to the other lens rotating shaft


704




a


, thereby holding the lens LE in position.




A drive plate


716


is securely fixed at the left end of the carriage


700


and a rotational shaft


717


is rotatably provided on the drive plate


716


, extending parallel to the shaft


701


. A pulse motor


721


is secured to the drive plate


716


by means of a block


722


and the rotation of the pulse motor


721


is transmitted to the shaft


702


via a gear


720


provided at the right end of the rotational shaft


717


, a pulley


718


provided at the left end of the rotational shaft


717


, a timing belt


719


and a-pulley


703




a


. The rotation of the shaft


702


in turn is transmitted to the lens rotating shafts


704




a


and


704




b


via timing belts


709




a


and


709




b


, pulleys


703




b


,


703




c


,


708




a


and


708




b


, whereupon the lens rotating shafts


704




a


and


704




b


are rotated in synchronism.




An intermediate plate


710


is rotatably secured at the left end of the carriage


700


. The intermediate plate


710


has a rack


713


which meshes with a pinion


715


attached to the rotational shaft of a carriage moving motor


714


. Rotating pinion


715


will cause the carriage


700


to move along the axis of the shaft


701


.




The carriage


700


is allowed to pivot by a pulse motor


728


, which is secured to a block


722


in such a way that a round rack


725


meshes with a pinion


730


secured to the rotational shaft


729


of the pulse motor


728


. The round rack


725


extends parallel to the shortest line segment connecting the axis of the rotational shaft


717


and that of the shaft


723


secured to the intermediate plate


710


; in addition, the round rack


725


is held to be slidable with a certain degree of freedom between a correction block


724


which is rotatably fixed on the shaft


723


and the block


722


. A stopper


726


is fixed on the round rack


725


so that it is capable of sliding only downward from the position of contact with the correction block


724


. With this arrangement, the axis-to-axis distance r′ between the rotational shaft


717


and the shaft


723


can be controlled in accordance with the rotation of the pulse motor


728


and it is also possible to control the axis-to-axis distance r between the abrasive wheel rotating shaft


61




a


and each of the lens rotating shafts


704




a


and


704




b


since r has a linear correlationship with r′.




The layout of the carriage section is basically the same as what is described in commonly assigned U.S. Pat. No. 5,347,762, to which reference should be made for further details.




(B) Eyeglass Frame and Template Configuration Measuring Section





FIG. 4

is a perspective view of the functional part


2




a


of the eyeglass frame and template configuration measuring section


2


. The functional part


2




a


comprises a moving base


21


which is movable in a horizontal direction, a rotating base


22


which is rotatably and axially supported on the moving base


21


and which is rotated by a pulse motor


30


, a moving block


37


which is movable along two rails


36




a


and


36




b


supported on retainer plates


35




a


and


35




b


provided vertically on the rotating base


22


, a gage head shaft


23


which is passed through the moving block


37


in such a way that it is capable of both rotation and vertical movements, a gage head


24


attached to the top end of the gage head shaft


23


such that its distal end is located on the central axis of the shaft


23


, an arm


41


which is rotatably attached to the bottom end of the shaft


23


and is fixed to a pin


42


which extends from the moving block


37


vertically, a light shielding plate


25


which is attached to the distal end of the arm


41


and which has a vertical slit


26


and a 45° inclined slit


27


formed therein, a combination of a light-emitting diode


28


and a linear image sensor


29


which are attached to the rotating base


22


to interpose the light shielding plate


25


therebetween, and a constant-torque spring


43


which is attached to a drum


44


rotationally and axially supported on the rotating base


22


and which normally pulls the moving block


37


toward the distal end of the head gage


24


.




The moving block


37


also has a mounting hole


51


through which a measuring pin


50


is to be inserted for measurement of the template.




The functional part


2




a


having the construction just described above measures the configuration of the eyeglass frame in the following manner. First, the eyeglass frame is fixed in a frame holding portion (not shown but see, for example, U.S. Pat. No. 5,347,762) and the distal end of the gage head


24


is brought into contact with the bottom of the groove formed in the inner surface of the eyeglass frame. Subsequently, the pulse motor


30


is allowed to rotate in response to a predetermined unit number of rotation pulses. As a result, the gage head shaft


23


which is integral with the gage head


24


moves along the rails


36




a


and


36




b


in accordance with the radius vector of the frame and also moves vertically in accordance with the curved profiles of the frame. In response to these movements of the gage head shaft


23


, the light shielding plate


25


moves both vertically and horizontally between the LED


28


and the linear image sensor


29


such as to block the light from the LED


28


. The light passing through the slits


26


and


27


in the light shielding plate


25


reaches the light-receiving part of the linear image sensor


29


and the amount of movement of the light shielding plate


25


is read. Briefly, the position of slit


26


is read as the radius vector r of the eyeglass frame and the positional difference between the slits


26


and


27


is read as the height information z of the same frame. By performing this measurement at N points, the configuration of the eyeglass frame is analyzed as (rn, θn, zn) (n=1, 2, . . . , N). The eyeglass frame and template configuration measuring section


2


under consideration is basically the same as what is described in commonly assigned U.S. Pat. No. 5,138,770, to which reference should be made.




For measuring a template, the template is fixed on a template holding portion (see, for example, U.S. Pat. No. 5,347,762) and, the measuring pin


50


is fitted in the mounting hole


51


. As in the case of measurement of the eyeglass frame configuration, the pin


50


will move along the rails


36




a


and


36




b


in accordance with the radius vector of the template and, hence, the position of slit


26


detected by the linear image sensor


29


is measured as information radius vector.




(C) Lens Configuration Measuring Section





FIG. 5

is a sectional view of the lens configuration measuring section


5


and

FIG. 6

is a plan view of the same. The basic components of the lens configuration measuring section


5


are a measurement arm


527


having two feelers


523


and


524


, a rotating mechanism comprising a DC motor


503


for rotating the measurement arm


527


, a pulley


513


, a belt


514


, a pulley


507


, a shaft


501


and a pulley


508


and so forth, as well as a detection mechanism comprising a sensor plate


510


and photoswitches


504


and


505


which detect the rotation of the measurement arm


527


to control the rotation of the DC motor


503


, a potentiometer


506


which detects the amount of rotation of the measurement arm


527


to provide data on the geometries of the front and rear surfaces of the lens, and so forth. The layout of the lens configuration measuring section


5


is basically the same as what is descried in commonly assigned Unexamined Published Japanese Patent Application No. Hei 3-20603 and so forth, to which reference should be made for further details.




In the process of measuring the lens profile (edge thickness), the lens to be processed is revolved with the feeler


523


contacting the front refractive surface of the lens, whereby the potentiometer


506


detects the amount of rotation of the pulley


508


to provide data on the geometry of the front refractive surface of the lens; thereafter, the feeler


524


is brought into contact with the rear refractive surface of the lens and the same procedure is repeated to provide data on the geometry of the rear refractive surface of the lens.




(D) Display Section and Input Section





FIG. 7

is a diagram showing the outer appearance of the display section


3


and the input section


4


. The display section


3


is formed of a liquid-crystal display and, under the control of a main arithmetic control circuit to be described later, it displays various images such as a parameter setting image, a layout image on which layout information can be entered and an image that simulates the bevel position relative to the lens geometry and the state of bevel cross section.




The input section


4


includes various setting switches such as a switch


402


for designating the constituent material of the lens to be processed, a switch


403


for designating the constituent material (metallic or plastic) of the frame, a mode switch


404


for selecting the mode of lens processing [whether it is automated bevel processing, forced bevel processing, plane processing or plane-specular processing (polishing)], a R/L switch


405


for determining whether the lens to be processed is for use on the right eye or the left eye, a switch


407


for changing the image to be displayed on the display section


3


(between a layout image, a menu image and a parameter setting image), a MOVE switch


408


for selecting an appropriate input item by moving the cursor or arrow that are displayed on the display section


3


, a “+” switch


409




a


and “−” switch


409




b


for entering numerical data, a switch


410


for use on such occasions as the change of the format in which the layout data are to be entered, a START/STOP switch


411


for starting or stopping the lens processing operation, a switch


413


for opening or closing the lens chucks, a tracing switch


416


for giving directions on the lens frame or template tracing, a next-data switch


417


for transferring the data from the tracing operation, and so forth.




(E) Electronic Control System for the Machine





FIG. 8

shows the essential part of a block diagram of the electronic control system for the eyeglass lens grinding machine of the invention. A main arithmetic control circuit


100


which is typically formed of a microprocessor and controlled by a sequence program stored in a main program memory


101


. The main arithmetic control circuit


100


can exchange data with IC cards, eye examination devices and so forth via a serial communication port


102


. The main arithmetic control circuit


100


also performs data exchange and communication with a tracer arithmetic control circuit


200


of the eyeglass frame and template configuration measurement section


2


. Data on the eyeglass frame configuration are stored in a data memory


103


.




The display section


3


, the input section


4


, a sound reproducing device


104


and the lens configuration measuring section


5


are connected to the main arithmetic control circuit


100


. The measured data of lens which have been obtained by arithmetic operations in the main arithmetic control circuit


100


are stored in the data memory


103


. The carriage moving motor


714


, as well as the pulse motors


728


and


721


are connected to the main operation arithmetic circuit


100


via a pulse motor driver


110


and a pulse generator


111


. The pulse generator


111


receives commands from the main operation arithmetic circuit


100


and determines how many pulses are to be supplied at what frequency in Hz to the respective pulse motors to control their operation.




The operation of the eyeglass lens grinding machine having the above-described construction will now be explained.




There are two modes of forming a bevel on the edge of a lens; one is an auto-processing mode in which bevel calculations are performed by computing formulae based on preliminarily machine-loaded parameters so as to accomplish automatic bevelling, and the other is a forced processing mode in which each time lens-processing is effected, the operator changes the bevelling data used in the auto-processing mode and performs the processing of the lens. On the pages that follow, processing in an auto mode is mainly described.




Before starting lens processing in an auto mode, the operator may himself set parameters on the shape of a bevel to be formed on the edge of the lens to be processed. The procedure of the setting operation is as follows. Manipulate the image change switch


407


to have a menu appear on the display


3


and then select the item “ADJUST BEVEL POSITION”, whereupon an image for “CHANGE BEVEL PARAMETERS” appears on the display section


3


(see FIG.


9


). Four items are available to change bevel parameters and two of them apply to the case where the! eyeglass frame of interest is metallic and the other two apply to the case where it is plastic. The items available for the first case are- item


351


for entering the desired ratio by which the edge thickness along the entire periphery of the lens is to be divided in a specified layout for the position of the bevel's apex and item


352


for entering the amount of an offset by which the position of the bevel's apex, given the desired ratio of division, is translated towards either the front or rear surface of the lens. The items available for the second case are item


353


for entering the desired ratio of dividing the edge thickness of the lens as in the first case and item


354


for entering the amount of offset of the position of the bevel's apex. To select a particular item, the operator manipulates the MOVE switch


408


such that an arrow mark


350


on the left margin of the image is moved up and down. If a particular item is selected, relevant data are entered by adjusting the numerals appearing to the right of the respective CHANGE items (as indicated by


361


-


364


) through the manipulation of switches


409




a


and


409




b


. Before adjustment, stored standard values are displayed for the respective items.




The ratio to be selected from items


351


and


353


is 0% if the position of the bevel's apex coincides with the front surface of the lens and 100% if it coincides with the rear surface of the lens. Hence, a ratio of 30% means that the position of the bevel's apex is determined such that the ratio of the front side of the edge thickness to the rear side is 3:7. Speaking of the amount of offset to be selected from items


352


and


354


, entry of “+2.0 mm” means that the position of the bevel's apex given a specified ratio of division is translated 2.0 mm towards the rear surface of the lens.




Different settings of the layout of bevel position can be selected depending upon whether the constituent material of the eyeglass frame is metallic or plastic. Hence, even in processing in AUTO mode, an appropriate bevel position can be set in accordance with the constituent material of which the eyeglass frame is made. Generally speaking, metallic frames have thin rims whereas plastic frames have thick rims; therefore, in order to ensure good aesthetic appeal when lenses are fitted in an eyeglass frame, the position of the bevel's apex may be set closer to the front surface of each lens if the frame is metallic or it may be set towards the center if the frame is plastic. This can be accomplished by adjusting the amount of offset.




When the necessary changes have been entered, the CHANGE switch


410


is manipulated to return the displayed image to a menu, whereupon the standard values in the program for bevel calculations are rewritten and stored.




We then describe the actual processing operation. In the first place, an eyeglass frame (or a template therefor) is set on the eyeglass frame and template configuration measuring section


2


and the tracing switch


416


is touched to start tracing. The radius vector information on the eyeglass frame as obtained by the functional part


2




a


is stored in a trace data memory


202


. when the next data switch


417


is touched, the data obtained by tracing is transferred into the machine and stored in the data memory


103


. At the same time, graphics in the form of a frame is presented on the screen of the display section


3


on the basis of the eyeglass frame data, rendering the machine ready for the entry of processing conditions.




In the next step, the operator who is looking at the screen of the display section


3


operates on the input section


4


to enter layout data such as the PD, the FPD and the height of the optical center. The apparatus is supplied with new radius vector information (r


s


δ


n


, r


s


θ


n


) based on the radius vector information for the eyeglass frame and the entered layout data.




Subsequently, the operator determines what the lens to be processed and the frame are made of and as to whether the lens is for use on the right or left eye and enters the necessary data. In addition, the operator touches the MODE switch


404


to select the AUTO processing mode. After entering the processing conditions, the lens to be processed is subjected to specified preliminary operations (e.g., centering of the suction cup) and chucked between the lens rotating shafts


704




a


and


704




b


. Then, the START/STOP switch


411


is touched to activate the machine.




In response to the entry of a start signal, the machine performs arithmetic operations to effect processing correction (the correction of the radius of each abrasive wheel) on the basis of the entered data so as to yield information for the processing correction (see, for example, U.S. Pat. No. 5,347,762). Subsequently, the lens configuration measuring section


5


is activated to measure the lens configuration, thereby yielding edge position information (lZ


n


, rZ


n


) for the bevel's apex or shoulder for both the front and rear surfaces of the lens in association with the radius vector information. On the basis of both the edge position information and the aforementioned conditions for bevel forming ratio which are dependent on the constituent material of the eyeglass frame (metallic or plastic) as designated by manipulation of the switch


403


, the position of the bevel's apex yZ


n


is determined by the following equation:






lZ


n


+(rZ


n


−lZ


n


)R/100=yZ


n








where R is the ratio of dividing the edge thickness which is entered as a bevel parameter. If the amount of offset is also an input item, it is added so as to determine the position of the bevel's apex in association with the radius vector information and the thus determined position is used as bevel data. Another way to calculate the position of the bevel's apex is such that the curves of the front and rear surfaces of the lens are determined from the information on the edge position and if the curve of the front surface is within a certain range, the position of the bevel's apex is shifted from the edge position of the front surface by a certain amount towards the rear surface and a bevel curve which is the same as the curve of the front surface of the lens is established (see, for example, U.S. Pat. No. 5,347,762).




In the AUTO processing mode, rough grinding is started in response to the entry of a START signal. The machine moves the chucked lens to the rough abrasive wheel specified in accordance with the designated constituent material of the lens to be processed and subsequently the machine controls the drive of the associated motors based on the information for processing correction such as to perform the processing of the lens. During this rough grinding operation, bevel sections based on the bevel data determined by bevel calculations are automatically displayed in succession on the display section


3


to cover the entire periphery of the lens and this helps the operator check for the correctness of the bevelling operation.




After the end of the rough grinding operation, the process then goes to the finishing operation. The machine disengages the lens from the rough abrasive wheel, replaces it into the bevel processing groove on the finishing abrasive wheel


60




c


and controls the drive of the associated motors based on the bevelling information so as to form the desired bevel.




As described above, the operator, even if he is performing AUTO processing, can set the layout for the position of the bevel's apex in advance and, hence, is capable of forming a bevel that complies with the specifications he desires. In addition, the bevel forming operation can be set specifically in accordance with the constituent material of the eyeglass frame and, hence, automated processing can be performed by means of materials designation, in a manner that is appropriate to the designated material.




In a forced processing mode, bevel data calculated with altered parameters are displayed on the display section


3


(for bevel simulation) and switches in the input section


4


are manipulated to make further changes in the displayed bevel data, thereby ensuring efficient formation of a bevel that complies with the specifications the operator desires.




The foregoing description assumes that bevel formation is performed on the basis of a preset desired ratio of dividing the edge thickness. In practice, however, the edge thickness of the lens to be processed varies with its power, so the ratio of dividing the edge thickness may be adapted to be variable in accordance with the lens power which is either entered as input data or calculated by mathematical operations (the lens power is determined by the refractive index of the lens material and the curves of its front and rear surfaces but, alternatively, it may be based on the curves of the front and rear surfaces of the lens as determined from the information on the edge position). The ratio of dividing the edge thickness may be varied linearly over a specified range of lens power or it may be varied stepwise; if desired, the two ways of variation may be combined. With an eyeglass lens of a positive power having a steep curve on the front surface, the ratio is preferably set at about 50% because the bevel curve can be rendered gentle enough to provide a good fit into the eyeglass frame. When setting bevel parameters for performing the above-described method of bevel formation in AUTO processing mode, particularly good convenience is achieved by entering the point of variation and designating the ratios before and after the variation.




It is also within the scope of the invention to vary the amount of offset in accordance with a minimum edge thickness that is derived from the lens power and the information on the edge position. The setting of bevel parameters may be such that the operator has various options to choose that comprise preset parametric combinations.




As described on the foregoing pages, the apparatus of the invention enables the operator to set the conditions for bevel formation easily even in the AUTO mode and, hence, a bevel that complies with the specification the operator desires can be formed efficiently.




In addition, different bevels can be formed in accordance with what constituent material the eyeglass frame is made of and this allows for efficient formation of a bevel that provides good aesthetic appeal when the processed lenses and fitted into the eyeglass frame.



Claims
  • 1. An eyeglass lens grinding apparatus for grinding, including bevel processing so as to produce a bevel having an apex on a periphery of a lens to fit into an eyeglass frame, comprising:frame data inputting means for entering configuration data on said eyeglass frame; layout data inputting means for entering layout data to be used in providing a layout of the lens corresponding to said eyeglass frame; edge position detecting means for detecting an edge position, on each of a front and a rear surface of the lens as expected after completion of bevel processing, on the basis of said frame configuration data and said layout data whereby an edge thickness, as measured between the front and rear surfaces of the lens at the lens periphery, can be determined; selecting means which selects between an auto-bevel processing mode and a forced-bevel processing mode; arithmetic means, which has at least one parameter that can be set by a processor, for calculating bevel position data, including a position of the bevel's apex along the edge thickness, for auto-bevel processing on a basis of data obtained by the edge position detecting means and on a basis of said at least one parameter; parameter input means, which has a display for displaying an input screen and a screen input means, for allowing a processor to input said at least one parameter in the auto-bevel processing mode; a storage element which stores the processor-input parameter; and control means for causing said arithmetic means to calculate bevel position data, including a position of the bevel's apex along the edge thickness, on the basis of the processor-input parameter, when the auto-bevel processing mode is selected.
  • 2. The eyeglass lens grinding apparatus according to claim 1, wherein said at least one parameter comprises either the ratio of the edge thickness in front of the bevel apex position to the edge thickness to the rear of the bevel apex position of the processed lens or the amount of offset or both.
  • 3. The eyeglass lens grinding apparatus according to claim 2, which further includes frame material designating means and wherein said ratio or amount of offset varies with the constituent material of the eyeglass frame.
  • 4. The eyeglass lens grinding apparatus according to claim 3, wherein the constituent material of the eyeglass frame is either metallic or plastic.
  • 5. The eyeglass lens grinding apparatus according to claim 1, wherein said at least one parameter is the ratio of the edge thickness in front of the bevel apex position to the edge thickness to the rear of the bevel apex position of the processed lens, and the arithmetic means calculates the bevel position data in the auto-bevel processing mode based further on the power of the lens as a variable.
  • 6. The eyeglass lens grinding apparatus according to claim 1, which further includes curve calculating means for calculating a front surface curve of the lens, and a rear surface curve of the lens, on a basis of a result of detection by said edge position detecting means, said at least one parameter is a ratio of the edge thickness in front of the bevel apex position to the edge thickness to the rear of the bevel apex position of the processed lens, and the arithmetic means calculates the bevel position data in the auto-bevel processing mode further based on the difference between the front and rear surface curves of the lens.
  • 7. An eyeglass lens grinding apparatus for grinding, including bevel processing so as to produce a bevel on a periphery of a lens to fit into an eyeglass frame, comprising:frame data inputting means for entering configuration data on said eyeglass frame; layout data inputting means for entering layout data to be used in providing a layout of the lens corresponding to said eyeglass frame; edge position detecting means for detecting an edge position, on each of a front and a rear surface of the lens as expected after completion of bevel processing, on a basis of said frame configuration data and said layout data; selecting means for selecting between an auto-bevel processing mode and a forced-bevel processing mode; arithmetic means, which has at least one standard parameter that can be altered by a processor, for calculating bevel position data in the auto-bevel processing mode on the basis of data obtained by the edge position detecting means and on a basis of said at least one standard parameter that can be altered; parameter input means, which has a display for displaying an input screen and a screen input means, for allowing a processor to alter said at least one standard parameter in the auto-bevel processing mode thereby obtaining an altered parameter; a storage element which stores the altered parameter; and control means for causing said arithmetic means to calculate bevel position data on a basis of the altered parameter, when the auto-bevel processing mode is selected.
  • 8. The eyeglass lens grinding apparatus according to claim 7, further comprising forced-bevel processing data input means for, when the forced-bevel processing mode is selected, further altering a portion of the bevel position data calculated using the altered parameter in the auto-bevel processing mode.
Priority Claims (1)
Number Date Country Kind
9-098220 Mar 1997 JP
US Referenced Citations (9)
Number Name Date Kind
5027560 Coburn et al. Jul 1991
5138770 Matsuyama Aug 1992
5228242 Matsuyama Jul 1993
5333412 Matsuyama Aug 1994
5347762 Shibata et al. Sep 1994
5600574 Reitan Feb 1997
5716256 Mizuno et al. Feb 1998
5803793 Mizuno et al. Sep 1998
5890949 Shibata Apr 1999
Foreign Referenced Citations (3)
Number Date Country
576268 Dec 1993 EP
3-20603 Jan 1991 JP
6-208092 Jul 1994 JP