Information
-
Patent Grant
-
6220929
-
Patent Number
6,220,929
-
Date Filed
Friday, May 28, 199925 years ago
-
Date Issued
Tuesday, April 24, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hail, III; Joseph J.
- Nguyen; George
Agents
- Sughrue, Mion, Zinn Macpeak & Seas, PLLC
-
CPC
-
US Classifications
Field of Search
US
- 451 5
- 451 43
- 451 240
- 451 256
- 451 226
- 451 228
-
International Classifications
-
Abstract
An eyeglass lens grinding apparatus for grinding a periphery of a lens. Lens rotating shafts holds and rotates the lens. A lens rotating device rotates the lens rotating shafts. The lens rotating device includes a motor and a transmission member that transmits rotational force of the motor to the lens rotating shafts. An abrasive wheel rotating shaft rotates at least one lens grinding abrasive wheel. An abrasive wheel rotating device rotates the abrasive wheel rotating shaft. The abrasive wheel rotating device includes a motor and a transmission member that transmits rotational force of the motor to the abrasive wheel rotating shaft. A moving device relatively moves the lens rotating shafts with respect to the abrasive wheel rotating shaft to thereby vary an axis-to-axis distance between the each of the lens rotating shafts and the abrasive wheel rotating shaft. The moving device includes a moving motor. An axis-to-axis distance detecting device detects an angle of rotation of the moving motor, to thereby obtain the axis-to-axis distance varied by the moving device. A controller controls processing based on a result of detection by the axis-to-axis distance detecting device.
Description
BACKGROUND OF THE INVENTION
The present invention relates to an eyeglass lens grinding apparatus for grinding the periphery of an eyeglass lens.
As disclosed in U.S. Pat. No. 5,347,762, a typical eyeglass lens grinding apparatus for grinding the eyeglass lens periphery is designed such that a lens to be processed is clamped by lens rotating shafts, and a carriage holding the lens rotating shafts are pivotably moved using a pulse motor so as to control an axis-to-axis distance between the rotating lens and an rotating abrasive wheel, thereby processing the lens while depressing the lens onto the abrasive wheel.
To prevent breakage and axial offset of the lens during processing, it is necessary to set processing pressure to an appropriate level. For this reason, the apparatus employs such a mechanism that a carriage is pressed by a spring force in the direction toward an abrasive-wheel rotating shaft during processing of the lens, and the carriage is relieved in a direction away from the abrasive wheel if the force exceeding the processing pressure adjusted by the spring force is applied to the lens.
The apparatus is further provided with a processing completion sensor for detecting whether or not the lens has been processed to a predetermined size. The apparatus controls the processing while monitoring (detecting) whether or not the relief mechanism works using this sensor.
If the apparatus having the above-described arrangement is further provided with a motor for adjusting the spring force of the relief mechanism, then it may be possible to adjust the processing pressure depending on the difference in the lens material prior to processing. However, the processing pressure is generally constant during processing. For this reason, if the processing pressure is set to a high level, an excessively high torque is applied to the lens rotating shafts in an early stage of processing where the lens diameter is large, which may results in the axial offset. If the processing pressure is set to a low level to prevent such situation, the overall processing time is long.
In addition, with apparatus having the above-described arrangement, the range in which processing has not been completed can be known by the processing completion sensor, but it has been impossible to ascertain how much such a portion remains unprocessed (unprocessed amount). For this reason, it has been impossible to change the processing conditions in correspondence with the unprocessed amount.
Further, the relief mechanism as described above is complex in construction, and is disadvantageous in terms of cost.
SUMMARY OF THE INVENTION
In view of the above-described drawbacks, it is an object of the present invention to provide an eyeglass lens grinding apparatus which has a simple arrangement and makes it possible to effect processing under appropriate conditions in correspondence with the shape of the subject lens being processed.
The present invention provides the followings:
(1) An eyeglass lens grinding apparatus for grinding a periphery of a lens, the apparatus comprising:
lens rotating means having lens rotating shafts for holding and rotating the lens;
abrasive wheel rotating means having an abrasive wheel rotating shaft for rotating at least one lens grinding abrasive wheel;
moving means for relatively moving the lens rotating shafts with respect to the abrasive wheel rotating shaft to thereby vary an axis-to-axis distance between the each of the lens rotating shafts and the abrasive wheel rotating shaft;
axis-to-axis distance detecting means for detecting the axis-to-axis distance varied by the moving means; and
control means for controlling processing based on a result of detection by the axis-to-axis distance detecting means.
(2) The eyeglass lens grinding apparatus according to (1), wherein the axis-to-axis distance detecting means includes a movement amount detecting means for detecting at least one of an amount of movement of the lens rotating shafts and an amount of movement of the abrasive wheel rotating shaft by the moving means.
(3) The eyeglass lens grinding apparatus according to (2), wherein the moving means includes a motor for moving at least one of the lens rotating shafts and the abrasive wheel rotating shaft, and the movement amount detecting means obtains the amount of the movement by detecting a rotational angle of the motor.
(4) The eyeglass lens grinding apparatus according to (1), wherein the control means varies processing pressure based on the result of detection by the axis-to-axis distance detecting means.
(5) The eyeglass lens grinding apparatus according to (4), wherein the moving means includes a motor for moving at least one of the lens rotating shafts and the abrasive wheel rotating shaft, and the control means varies rotational torque of the motor based on the result of detection by the axis-to-axis distance detecting means.
(6) The eyeglass lens grinding apparatus according to (1), further comprising:
processing data obtaining means for obtaining processing data based on shape data on eyeglass frame and layout data; and
processed condition detecting means for detecting processed condition of the lens based on the processing data obtained by the processing data obtaining means and the result of detection by the axis-to-axis distance detecting means,
wherein the control means controls the processing based on a result of detection by the processed condition detecting means.
(7) The eyeglass lens grinding apparatus according to (6), wherein the processed condition detecting means includes unprocessed amount detecting means for detecting an remaining amount of lens to be processed in relation to an angle of rotation of the lens.
(8) The eyeglass lens grinding apparatus according to (7), wherein the control means controls the lens rotating means based on the remaining amount thus obtained.
(9) The eyeglass lens grinding apparatus according to (8), wherein the control means controls lens rotating means so as to vary at least one of a rotating speed of the lens and a rotational direction of the lens.
(10) An eyeglass lens grinding apparatus for grinding a periphery of a lens, the apparatus comprising:
lens rotating shafts which holds and rotates the lens;
a lens rotating device which rotates the lens rotating shafts, the lens rotating device including a motor and a transmission member that transmits rotational force of the motor to the lens rotating shafts;
an abrasive wheel rotating shaft which rotates at least one lens grinding abrasive wheel;
an abrasive wheel rotating device which rotates the abrasive wheel rotating shaft, the abrasive wheel rotating device including a motor and a transmission member that transmits rotational force of the motor to the abrasive wheel rotating shaft;
a moving device which relatively moves the lens rotating shafts with respect to the abrasive wheel rotating shaft to thereby vary an axis-to-axis distance between the each of the lens rotating shafts and the abrasive wheel rotating shaft, the moving device including a moving motor;
an axis-to-axis distance detecting device which detects an angle of rotation of the moving motor, to thereby obtain the axis-to-axis distance varied by the moving device; and
a controller which controls processing based on a result of detection by the axis-to-axis distance detecting device.
(11) The eyeglass lens grinding apparatus according to (10), wherein the controller controls processing pressure by varying rotational torque of the moving motor based on the result of detection by the axis-to-axis distance detecting device.
(12) The eyeglass lens grinding apparatus according to (10), wherein the controller obtains processing data based on inputted eyeglass lens shape data and layout data, obtains an unprocessed amount of the lens in relation to an angle of rotation of the lens based on the processing data thus obtained and the result of detection by the axis-to-axis distance detecting device, and controls the lens rotating device based on the unprocessed amount thus obtained.
(13) The eyeglass lens grinding apparatus according to (12), wherein controller controls the lens rotating device so as to vary at least one of a rotating speed of the lens and a rotating direction of the lens.
(14) The eyeglass lens grinding apparatus according to (12), further comprising:
an eyeglass frame measuring device which obtains the eyeglass lens shape data and inputs the same into the controller; and
an input device which inputs the layout data into the controller.
(15) The eyeglass lens grinding apparatus according to (10), wherein the axis-to-axis distance detecting device includes an encoder or a potentiometer, which detects the angle of rotation of the moving motor.
(16) The eyeglass lens grinding apparatus according to (10), wherein the moving motor includes a pulse motor, and the axis-to-axis distance detecting device detects the angle of rotation based on pulses.
As described above, in accordance with the present invention, processing can be effected by appropriately controlling the processing pressure without providing a complex relief mechanism.
Since the processing pressure can be changed in correspondence with the shape of the subject lens being processed, processing can be effected with high accuracy while suppressing axial offset.
Since the unprocessed portion can be quantitatively ascertained, the overall processing time can be reduced by changing the rotating speed and the rotating direction of the lens in correspondence with the amount of the unprocessed portion.
The present disclosure relates to the subject matter contained in Japanese patent application No. Hei. 10-148727 (filed on May 29, 1998), which is expressly incorporated herein by reference in its entirety.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings:
FIG. 1
is a perspective view illustrating an overall configuration of an eyeglass lens grinding apparatus in accordance with the present invention;
FIG. 2
is a schematic diagram illustrating the construction of an abrasive-wheel rotating section and a carriage section;
FIG. 3
is a view, taken in the direction of A in
FIG. 1
, of the carriage section;
FIG. 4
is a diagram illustrating a lens chuck mechanism;
FIG. 5
is a block diagram of essential portions of a control system; and
FIG.
6
A and
FIG. 6B
are diagrams for explaining the operation of changing the lens rotation corresponding to an unprocessed amount.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the accompanying drawings, a description will be given of an embodiment of the present invention.
FIG. 1
is a perspective view illustrating an overall configuration of an eyeglass lens grinding apparatus in accordance with the present invention. Arranged on a body base
1
are an abrasive-wheel rotating section
2
for rotating an abrasive wheel group
20
, a carriage section
3
for bringing the subject lens clamped by two lens chuck shafts into pressure contact with the abrasive wheel group
20
, and a lens-shape measuring section
4
. An eyeglass-frame measuring section
5
is incorporated in an upper rear portion of the apparatus, and a display section
6
for displaying results of measurement and processing information as well as an input section
7
having various input switches are arranged on the front surface side of the apparatus casing.
Next, a description will be given of the construction of the major sections with reference to
FIGS. 1
to
4
.
FIG. 2
is a schematic diagram illustrating the construction of the abrasive-wheel rotating section
2
and the carriage section
3
.
FIG. 3
is a view, taken in the direction of A in
FIG. 1
, of the carriage section
3
.
FIG. 4
is a diagram illustrating a lens chuck mechanism.
<Abrasive-wheel Rotating Section>
The abrasive wheel group
20
includes a rough abrasive wheel
20
a
for glass lenses, a rough abrasive wheel
20
b
for plastic lenses, and a finishing abrasive wheel
20
c
for beveling and plano-processing, and its abrasive-wheel rotating shaft
21
is rotatably held by a spindle unit
22
secured to the base
1
. A pulley
23
is attached to an end of the abrasive-wheel rotating shaft
21
, and the pulley
23
is linked to a pulley
25
attached to a rotating shaft of an AC motor
26
for the rotation of the abrasive wheel through a belt
24
. Consequently, the abrasive wheel group
20
is rotated as the motor
26
is rotated.
<carriage Section>
A substantially H-shaped carriage
300
is arranged to chuck and rotate a subject lens (a lens to be processed) L using two lens chuck shafts
302
L and
302
R. The carriage
300
is rotatable and slidable with respect to a shaft
350
secured to the base
1
and extending in parallel to the abrasive-wheel rotating shaft
21
. Hereafter, a description will be given of a lens chuck mechanism, a lens rotating mechanism, a mechanism for moving the carriage
300
along an X-axis and a mechanism for moving the carriage
300
along a Y-axis, by assuming that the direction in which the carriage
300
is moved in parallel to the abrasive-wheel rotating shaft
21
is the X-axis, and that the direction in which the shaft-to-shaft distance between the lens chuck shafts (
302
L,
302
R) and the abrasive-wheel rotating shaft
21
is changed by the rotation of the carriage
300
is the Y-axis.
(a) Lens Chuck Mechanism
As shown in
FIG. 4
, the left chuck shaft
302
L and the right chuck shaft
302
R are held rotatably and coaxially by a left arm
301
L and a right arm
301
R of the carriage
300
, respectively. The operator aligns and fixes a suction cup
50
, i.e., a fixing jig, to the front surface of the lens L, and mounts an end portion of the suction cup
50
on a cup receiver
303
provided on an end of the left chuck shaft
302
L.
A feed screw
310
is rotatably held inside the right arm
301
R and located at the rear of the right chuck shaft
302
R. A pulley
312
is attached to the shaft of a chuck motor
311
secured to the center of the carriage
300
. The rotation of the pulley
312
is transmitted to the feed screw
310
through a belt
313
. A feed nut
315
is disposed inside the feed screw
310
to threadingly engage the feed screw
310
. The rotation of the feed nut
315
is regulated by a key way
318
formed in a screw guide
317
, so that the rotation of the feed screw
310
causes the feed nut
315
to be moved in the chuck shaft direction (i.e. in the X-axis direction). A cup ring
320
is provided for rotatably connecting the right chuck shaft
302
R to a tip of the feed screw
310
. Therefore, the right chuck shaft
302
R is rotatable, and is moved in the axial direction of the chuck shaft by the feed nut
315
. A lens holder (a lens pushing member)
321
is attached to a distal end of the right chuck shaft
302
R, and upon receiving a moving force in the leftward direction in
FIG. 4
the lens holder
321
presses the lens L to chuck the lens in cooperation with the left chuck shaft
302
L. The chuck pressure at this time is detected as an electric current flowing across the motor
311
, and the chuck pressure is controlled by supplying a current corresponding to a necessary chuck pressure.
The right chuck shaft
302
R is slidably fitted into a pulley
330
rotatably held by bearings. The right chuck shaft
302
R is designed to transmit its rotating force to the pulley
330
.
(b) Lens Rotating Mechanism
A pulley
340
is attached to the left chuck shaft
302
L which is rotatably held inside the left arm
301
L of the carriage
300
. This pulley
340
is linked to a pulley
343
of a pulse motor
342
which is secured to the rear side of the carriage left arm
301
L through a belt
341
. When the motor
342
rotates, the left chuck shaft
302
L is rotated, and the rotating force of the left chuck shaft
302
L is transmitted to the chucked lens L through the cup receiver
303
and the suction cup
50
, thereby rotating the lens L. During chucking, since the right chuck shaft
302
R is pressed against the lens L through the lens holder
321
as described above, the right chuck shaft
302
R is rotated in accordance with and in synchronism with the angle of rotation of the lens L. The rotation of the right chuck shaft
302
R is transmitted to an encoder
333
, which is attached to the rear of the right arm
301
R, through the pulley
330
, a belt
331
, and a pulley
332
, so that the encoder
333
detects the angle of rotation of the right chuck shaft
302
R.
(c) Mechanism for Moving the carriage in the X-Axis Direction
A lower central section of the carriage
300
is held by the bearings
351
and
352
rotatably and slidably with respect to the shaft
350
secured to the base
1
, and an intermediate plate
360
is rotatably secured to an end portion of the left-side bearing
351
. Two cam followers
361
are attached to a rear end of the intermediate plate
360
at a lower portion thereof, and these cam followers
361
nip a guide shaft
362
fixed to the base
1
in parallel positional relation to the shaft
350
. Consequently, the carriage
300
can be moved in the lateral direction (X-axis direction) together with the intermediate plate
360
while being guided by the shaft
350
and the guide shaft
362
. This movement is effected by a pulse motor
363
for the X-axis movement, which is secured to the base
1
. A belt
366
is suspended between a pulley
364
attached to the rotating shaft of the motor
363
and a pulley
365
rotatably supported by the base
1
. A linking member
367
for linking the belt
366
and the intermediate plate
360
is secured to the belt
366
. With this arrangement, the motor
363
can move the carriage
300
in the X-axis direction.
(d) Mechanism for Moving the Carriage in the Y-Axis Direction
A servo motor
370
for the Y-axis movement is fixed to the intermediate plate
360
to rotate the carriage
300
about the shaft
350
. The motor
370
has an encoder
371
for detecting the angle of rotation. A gear
372
is attached to the rotating shaft of the motor
370
, and the gear
372
meshes with a gear
373
fixed to the bearing
351
. Accordingly, the carriage
300
can be rotated about the shaft
350
as the motor
370
is rotatingly driven, thereby making it possible to control the Y-axis movement, i.e. the shaft-to-shaft distance between the abrasive-wheel rotating shaft
21
and the lens chuck shafts (the chuck shafts
302
L and
302
R) (see FIG.
3
). Since the servo motor is used for the Y-axis movement, it becomes possible to provide accurate control of the amount of movement and control of rotational torque in comparison with a pulse motor which has the possibility of undergoing an out-of-step state. The encoder
371
detects the amount of movement of the carriage
300
in the Y-axis direction on the basis of the angle of rotation by the motor
370
.
A sensor plate
375
is provided in the rear of the left arm
301
L of the carriage
300
, and as its position is detected by a sensor
376
fixed to the intermediate plate
360
, the position of the original point of the rotation of the carriage
300
can be ascertained.
Next, referring to a block diagram of essential portions of a control system shown in
FIG. 5
, a description will be given of the operation of the apparatus. First, the shape of an eyeglass frame to which a lens is to be fitted is measured by the eyeglass-frame measuring section
5
. If a NEXT DATA switch
701
of the input section
7
is pressed, the measured data is stored in a data memory
101
, and a target lens shape F is simultaneously displayed on a display of the display section
6
. The operator inputs layout data, such as the PD value of the wearer, the FPD value of the eyeglass frame, and the optical center height, by operating the switches of the input section
7
. The operator also enters processing conditions including the material of the lens, the material of the frame, and the processing mode, and the like.
Upon completion of the entry of the processing conditions, the operator mounts the lens L with the suction cup
50
attached thereto onto the cup holder
303
on the left chuck shaft
302
L side, and then presses a CHUCK switch
702
. A control section
100
moves the right chuck shaft
302
R by driving the motor
311
through a driver
110
so as to chuck the lens L. Since the chuck pressure at this time is detected as the current flowing across the motor
311
, the control section
100
controls the electric power supplied to the motor
311
, in order to set the chuck pressure to a predetermined level set so as not to cause coating breakage and lens breakage.
After completion of the preparation of processing, the operator presses a START switch
703
to start processing. The control section
100
sequentially performs the lens shape measurement and the designated processing in accordance with a processing sequence program on the basis of the inputted data, processing conditions, and the like.
The control section
100
obtains processing radius vector information on the basis of the inputted lens data and layout data (refer to U.S. Pat. No. 5,347,762). Subsequently, the control section
100
measures the shape of the lens L using the lens-shape measuring section
4
, and determines whether the lens L can be processed into the target lens shape. The rotation of the lens L is controlled by driving the motor
342
connected to a driver
111
, the movement of the carriage
300
in the Y-axis direction is controlled by driving the motor
370
connected to a driver
113
, and the movement of the carriage
300
in the X-axis direction is controlled by driving the motor
363
connected to a driver
112
, to thereby move the lens L to a measuring position. Subsequently, the lens-shape measuring section
4
is operated to obtain shape information based on the processing radius vector information (the construction of the lens-shape measuring section
4
and the measuring operation are basically similar to those described in U.S. Pat. No. 5,347,762).
Upon completion of the lens shape measurement, grinding is performed in accordance with the designated processing mode. First, processing starts with rough grinding. The control section
100
moves the carriage
300
using the motor
363
so that the lens L is located above the rough abrasive wheel
20
a
for glass lenses or the rough abrasive wheel
20
b
for plastic lenses depending on the designated lens material. Subsequently, the carriage
300
is moved toward the abrasive wheel side by the motor
370
, and rough grinding is performed while rotating the lens L.
Since the control section
100
has obtained data on the shaft-to-shaft distance between the lens chuck shafts and the abrasive-wheel rotating shaft with respect to the angle of rotation of the lens, the control section
100
controls the movement of the carriage
300
in the Y-axis direction by the rotation of the motor
370
in accordance with the shaft-to-shaft distance data. As the carriage
300
is moved, the lens L chucked by the two lens chuck shafts is brought into pressure contact with the rough abrasive wheel, and is subjected to grinding.
During lens grinding, the lens L is rotated by the rotatively driving force on the left chuck shaft
302
L side, and is ground while receiving the grinding resistance from the abrasive wheel. At this time, if the processing resistance is large with respect to the retaining force of the chuck-pressure on the right chuck shaft
302
R, the rubber portion of the suction cup
50
is deformed, so that the actual angle of rotation of the lens deviates from the controlled angle of the pulse motor
342
for lens rotation. However, since the right chuck shaft
302
R is pressed against the lens L and rotated in accordance with the left chuck shaft
302
L, the right chuck shaft
302
R rotates in synchronism with the angle of rotation of the lens L. This angle of rotation is detected by the encoder
333
, and the control section
100
manages the processing configuration in accordance with the detected angle of rotation. This makes it possible to eliminate the axial offset and perform the high-accuracy processing even if the suction cup
50
is somewhat deformed and/or an excessively large chuck pressure is not applied.
In the event that a large angular deviation (not smaller than a predetermined angular deviation) is found between the rotation of the drive shaft (i.e. the left chuck shaft
302
L) driven by the pulse motor
342
and the rotation of the driven shaft (i.e. the right chuck shaft
302
R) detected by the encoder
333
, a determination is made such that a large load is applied to the lens L, on the basis of which the motor
370
for moving the carriage
300
is controlled to lower the processing pressure and avoid the application of the large load. Alternatively, the large load applied to the lens L may be removed by stopping the rotative driving of the motor
342
or slightly reversing the motor
342
. This makes it possible to continuously apply an optimum processing load to the lens without changing the chuck pressure depending on the difference in lens material. Accordingly, processing can be effected efficiently in the shortest time while maintaining the processing accuracy.
In addition, during the lens grinding, the rotational torque of the motor
370
(motor load current) is detected by the driver
113
and fed back to the control section
100
. The control section
100
controls the rotational torque of the motor
370
through electric power applied thereto, thereby controlling the processing pressure of the lens L upon the abrasive wheel. This makes it possible to continuously process the lens with an appropriate processing pressure while preventing lens breakage without the need of a complex relief mechanism.
Further, the control section
100
obtains the amount of movement of the carriage
300
(the shaft-to-shaft distance between the lens chuck shafts and the abrasive-wheel rotating shaft) on the basis of the detection signal inputted from the encoder
371
provided on the motor
370
, and thereby obtains information on the current configuration of the lens being processed with respect to the angle of rotation of the lens. The control section
100
changes the processing pressure (the set value of the rotational torque of the motor
370
) in accordance with the current configuration thus obtained. That is, if the distance from the lens chuck shafts to a point at which the processing is complete is large, the processing is started with a weaker processing pressure caused by the lowering of the carriage
300
, and as the distance to the processing complete point is shorter, the processing pressure is gradually increased. In general, if the processing diameter of the lens is large, the resistance against the lens chuck shafts is large. Therefore, by changing the processing pressure depending on the processing diameter of the lens in the above-described manner, the lens can be processed while suppressing the axial offset with respect to the retaining force of the chucking.
Concurrently, the control section
100
can obtain the amount of movement of the carriage
300
on the basis of the detection signal inputted from the encoder
371
, to thereby obtain, from this amount of movement and the amount of movement until completion of rough grinding recognized from the processing radius vector information, the information on how degree the unprocessed portion (the unprocessed amount) remains with respect to the angle of rotation of the lens. Since the unprocessed amount can be obtained as quantitative information, it is possible to perform such a processing that a portion of the lens where the unprocessed amount is large is ground in a concentrated manner, whereas a portion of the lens where the unprocessed amount is small is ground with the increased speed of the lens rotation. This makes it possible to shorten the overall processing time.
For example, if the lens L is processed into a lens shape fl while being rotated as shown in
FIG. 6A
, the rotating speed of the lens is made faster than the initial speed when such a portion (or range) B of the lens where the unprocessed amount is smaller than a predetermined reference (where the unprocessed amount is sufficiently small such that the processing will be complete only by a single rotation of the lens) is ground. As shown in
FIG. 6B
, when the processing completion is partially obtained on the lens L (or when there appears a portion where the remaining unprocessed amount is sufficiently small such that the processing will be complete only by another single rotation of the lens), the rotating direction of the lens may be changed for that portion, such as a processing-completed portions C
1
and C
2
, during the processing of the lens. In this case as well, the control section
100
obtains information on the processing-completion portions on the basis of the detection signal from the encoder
371
, and reversely rotates the lens by reversing the motor
342
through the driver
111
so as not to process such processing-completion portions (so as to eliminate the waste movement of the abrasive wheel group
20
with respect to the lens L). Consequently, it is possible to reduce the amount of rotation of the lens which is not associated with the grinding. Therefore, the grinding efficiency with respect to the rotation of the lens is heightened, thereby making it possible to reduce the overall processing time.
Upon completion of rough grinding, the operation proceeds to finish processing using the finishing abrasive wheel
20
c
. At this time as well, the processing configuration is managed and controlled on the basis of the angle of rotation of the right chuck shaft
302
R detected by the encoder
333
. During the finish processing as well, the efficient processing with high accuracy can be realized by changing the processing pressure and the rotating direction and rotating speed of the lens in accordance with the configuration of the lens being processed and the unprocessed amount in the same way as during rough grinding.
Claims
- 1. An eyeglass lens grinding apparatus for grinding a periphery of a lens, the apparatus comprising:lens rotating means having lens rotating shafts for holding and rotating the lens; abrasive wheel rotating means having an abrasive wheel rotating shaft for rotating at least one lens grinding abrasive wheel; moving means for relatively moving the lens rotating shafts with respect to the abrasive wheel rotating shaft to thereby vary an axis-to-axis distance between the each of the lens rotating shafts and the abrasive wheel rotating shaft; axis-to-axis distance detecting means for detecting the axis-to-axis distance varied by the moving means; and control means for controlling processing based on a result of detection by the axis-to-axis distance detecting means.
- 2. The eyeglass lens grinding apparatus according to claim 1, wherein the axis-to-axis distance detecting means includes a movement amount detecting means for detecting an amount of relative movement of the lens rotating shafts with respect to the abrasive wheel rotating shaft by the moving means.
- 3. The eyeglass lens grinding apparatus according to claim 2, wherein the moving means includes a motor for relatively moving the lens rotating shafts with respect to the abrasive wheel rotating shaft, and the movement amount detecting means obtains the amount of the movement by detecting a rotational angel of the motor.
- 4. The eyeglass lens grinding apparatus according to claim 1, wherein the control means varies processing pressure based on the result of detection by the axis-to-axis distance detecting means.
- 5. The eyeglass lens grinding apparatus according to claim 4, wherein the moving means includes a motor for relatively moving the lens rotating shaft with respect to the abrasive wheel rotating shaft, and the control means varies rotational torque of the motor based on the result of detection by the axis-to-axis distance detecting means.
- 6. The eyeglass lens grinding apparatus according to claim 1, further comprising:processing data obtaining means for obtaining processing data based on shape data on eyeglass frame and layout data; and processed condition detecting means for detecting processed condition of the lens based on the processing data obtained by the processing data obtaining means and the result of detection by the axis-to-axis distance detecting means, wherein the control means controls the processing based on a result of detection by the processed condition detecting means.
- 7. The eyeglass lens grinding apparatus according to claim 6, wherein the processed condition detecting means includes unprocessed amount detecting means for detecting an remaining amount of lens to be processed in relation to an angle of rotation of the lens.
- 8. The eyeglass lens grinding apparatus according to claim 7, wherein the control means controls the lens rotating means based on the remaining amount thus obtained.
- 9. The eyeglass lens grinding apparatus according to claim 8, wherein the control means controls lens rotating means so as to vary at least one of a rotating speed of the lens and a rotational direction of the lens.
- 10. An eyeglass lens grinding apparatus for grinding a periphery of a lens, the apparatus comprising:lens rotating shafts which holds and rotates the lens; a lens rotating device which rotates the lens rotating shafts, the lens rotating device including a motor and a transmission member that transmits rotational force of the motor to the lens rotating shafts; an abrasive wheel rotating shaft which rotates at least one lens grinding abrasive wheel; an abrasive wheel rotating device which rotates the abrasive wheel rotating shaft, the abrasive wheel rotating device including a motor and a transmission member that transmits rotational force of the motor to the abrasive wheel rotating shaft; a moving device which relatively moves the lens rotating shafts with respect to the abrasive wheel rotating shaft to thereby vary an axis-to-axis distance between the each of the lens rotating shafts and the abrasive wheel rotating shaft, the moving device including a moving motor; an axis-to-axis distance detecting device which detects an angle of rotation of the moving motor, to thereby obtain the axis-to-axis distance varied by the moving device; and a controller which controls processing based on a result of detection by the axis-to-axis distance detecting device.
- 11. The eyeglass lens grinding apparatus according to claim 10, wherein the controller controls processing pressure by varying rotational torque of the moving motor based on the result of detection by the axis-to-axis distance detecting device.
- 12. The eyeglass lens grinding apparatus according to claim 10, wherein the controller obtains processing data based on inputted eyeglass lens shape data and layout data, obtains an unprocessed amount of the lens in relation to an angle of rotation of the lens based on the processing data thus obtained and the result of detection by the axis-to-axis distance detecting device, and controls the lens rotating device based on the unprocessed amount thus obtained.
- 13. The eyeglass lens grinding apparatus according to claim 12, wherein controller controls the lens rotating device so as to vary at least one of a rotating speed of the lens and a rotating direction of the lens.
- 14. The eyeglass lens grinding apparatus according to claim 12, further comprising:an eyeglass frame measuring device which obtains the eyeglass lens shape data and inputs the same into the controller; and an input device which inputs the layout data into the controller.
- 15. The eyeglass lens grinding apparatus according to claim 10, wherein the axis-to-axis distance detecting device includes an encoder or a potentiometer, which detects the angle of rotation of the moving motor.
- 16. The eyeglass lens grinding apparatus according to claim 10, wherein the moving motor includes a pulse motor, and the axis-to-axis distance detecting device detects the angle of rotation based on pulses.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-148727 |
May 1998 |
JP |
|
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