Information
-
Patent Grant
-
6253434
-
Patent Number
6,253,434
-
Date Filed
Monday, February 8, 199925 years ago
-
Date Issued
Tuesday, July 3, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 029 4
- 029 4321
- 029 4322
- 029 512
- 029 716
- 029 798
- 029 34 R
- 029 715
- 029 771
- 029 786
- 029 789
- 029 796
- 029 2835
- 227 55
- 227 57
- 227 19
-
International Classifications
-
Abstract
A press machine for attachment of eyelets including a simple die configuration capable of allowing the user to easily carry out an eyelet attachment process on a table. The press machine includes a die having a rest room for receiving a washer fed from a washer box, a guide hole vertically formed through the rest room, and guide means for guiding the washer to the rest room, a table received in the rest room in such a fashion that it is vertically slidable, the table serving as a punch die for punching a cloth to be attached with eyelets while serving as a support for supporting the washer received in the rest room during an operation for attaching an eyelet to the cloth, a rack vertically mounted to a lower surface of the table in such a fashion that it is vertically slidable through the guide hole of the die in the rest room, a drive motor adapted to provide a drive force to the rack, the drive motor having a pinion engaged with the rack, and a control unit for controlling the drive motor. An eyelet is also provided which has a configuration capable of not only allowing the eyelet to be firmly attached to a cloth without being separated from the cloth due to an external force repeatedly applied to the eyelet or cloth, but also allowing the eyelet to be made of a material containing a large amount of polycarbonate.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to eyelets and a press for attachment of such eyelets, and more particularly to a press machine for attachment of eyelets which is capable of allowing the eyelet attachment to be carried out using a single die, thereby achieving an improvement in the efficiency of the eyelet attachment. The present invention also relates to an eyelet having a configuration capable of not only allowing the eyelet to be firmly attached to a cloth without being separated from the cloth due to an external force repeatedly applied to the eyelet or cloth, but also allowing the eyelet to be made of a material containing a large amount of polycarbonate, thereby eliminating the requirement of disposing the eyelet separately from the cloth upon disposal of the cloth and pollution of the environment caused by the eyelet disposed.
2. Description of the Prior Art
Eyelets are generally attached to waterproof cloths used to cover articles placed in a storehouse or on a quay, beach, or pleasure ground, in order to firmly hold those waterproof cloths using wires. Such eyelets may also be attached to tents or covers for vehicles.
For attachment of such eyelets, press machines have been used. An example of a conventional press machine is disclosed in Korean Utility Model Publication No. 94-2209, which is incorporated herein by this reference thereto.
The press machine disclosed in the publication includes a table arranged at the front portion of a body of the machine. A die, which is used when punching a cloth to be attached with eyelets, is arranged on the table. Another die, which is used when attaching eyelets to the cloth, is arranged on the table. Rods are connected to the dies to transmit a drive force from a drive means mounted on the machine body to those dies, thereby laterally moving the dies, respectively.
A punch adapted to perforate a hole through the cloth and a press adapted to attach an eyelet to the cloth are arranged above the dies, respectively, in such a fashion that they can slide laterally together. The punch and press can also move vertically by a drive force transmitted thereto from another drive means.
Now, the operation of the press machine having the above-mentioned configuration will be described.
SUMMARY OF THE INVENTION
First, a cloth is laid on the punching die. When the press machine then operates, the punch perforates a hole through the cloth while moving downwardly.
After the punching operation, the base of an eyelet is laid on the cloth in such a fashion that it is vertically aligned with the hole. The washer of the eyelet is also arranged in the second die in such a fashion that it is vertically aligned with the hole.
As the press machine further operates, the rods advance by virtue of a drive force transmitted from the drive means, thereby causing the punching die to be laterally shifted. At the same time, the second die, which serves to couple the elements of the eyelet, is disposed beneath the press.
When the press machine further operates under the condition in which the dies are adjusted in position as mentioned above, both the punch and press move downwardly, thereby depressing the upper surface of the base. As a result, the lower end of the base passes through the hole of the cloth and then fits around the washer. Thus, the eyelet is firmly fixed to the cloth.
A plurality of eyelets is attached to the cloth in the above-mentioned manner while being uniformly spaced from one another in accordance with the using purpose thereof.
However, the above-mentioned conventional pressing machine has a complicated arrangement in which a pair of laterally slidable dies is used to attach an eyelet to a cloth. As a result, there is a drawback in that a degradation in workability occurs.
Since the dies serve to attach an eyelet to a cloth while sliding laterally, the resulting attachment of the eyelet may be unstable. This may result in an easy separation of the eyelet from the cloth.
Meanwhile, a variety of eyelet configurations have been proposed. An example of a conventional eyelet configuration is disclosed in Korean Utility Model Laid-open Publication No. 95-14715.
The eyelet disclosed in the publication includes a flange member and a cap both made of a metal. The flange member is provided at its upper surface with repeated grooves and protrusions. The flange member is also provided at its central portion with a vertically extending bushing. The bushing is integral with the flange member and has a central through hole. An annular engaging protrusion is also formed on the outer surface of the bushing.
The cap is provided at its lower surface with repeated grooves and protrusions engagable with the grooves and protrusions of the flange member. The cap also has, at its central portion, a through hole communicating with the through hole of the flange member.
An annular engaging groove is formed at the inner surface of the through hole of the cap. The engaging protrusion of the bushing is engagable with the engaging groove.
The procedure for attaching the eyelet having the above-mentioned configuration to a cloth will now be described.
First, the bushing of the flange member is fixed to a punched portion of the cloth in such a fashion that the grooves and protrusions formed at the upper surface of the flange member are in close contact with the lower surface of the cloth.
Thereafter, the cap is fitted around the bushing of the flange member fixed to the cloth in such a fashion that the bushing is inserted into the through hole of the cap until the engaging protrusion of the bushing engages with the engaging groove of the cap. In this state, the grooves and protrusions formed at the lower surface of the cap are in close contact with the upper surface of the cloth.
Since the eyelet has a configuration in which the engaging protrusion of the bushing engages with the engaging groove of the cap, there is a problem in that the engaging protrusion may be easily disengaged from the engaging groove due to an external force repeatedly applied to the eyelet. In this case, the eyelet may be separated from the cloth.
Meanwhile, the eyelet attached to the cloth may be in an upright state when the cloth is folded. In this state, if the cloth is forcibly folded while being pressed, the upright cloth may then cause the cloth to be damaged. The user, who holds the cloth, may also receive injury to his hand by the eyelet.
Where the cloth is disposed of at the end of the life span thereof, unless the eyelet is separated from the cloth, the eyelet may cause pollution of the environment because it is made of a metal. Although this problem may be solved by disposing the eyelet separately from the cloth, this separation work is troublesome.
OBJECTS OF THE INVENTION
Therefore, an object of the invention is to provide a press machine for eyelets including a simple die configuration capable of allowing the user to easily carry out an eyelet attachment process on a table.
Another object of the invention is to provide an eyelet having a configuration capable of not only allowing the eyelet to be firmly attached to a cloth without being separated from the cloth due to an external force repeatedly applied to the eyelet or cloth, but also allowing the eyelet to be made of a material containing a large amount of polycarbonate, thereby eliminating the requirement of disposing the eyelet separately from the cloth upon disposal of the cloth and pollution of the environment caused by the eyelet disposed.
Another object of the invention is to provide an eyelet having a configuration capable of preventing the eyelet from damaging the cloth or the hand of the user when the cloth is folded for storage thereof.
In accordance with one aspect, the present invention provides a press machine for attachment of eyelets comprising: a body having a rest room for receiving a washer fed from a washer box, a guide hole vertically formed through the rest room, and guide means for guiding the washer to the rest room; a table received in the rest room in such a fashion that it is vertically slidable, the table serving as a punch die for punching a cloth to be attached with eyelets while serving as a support for supporting the washer received in the rest room during an operation for attaching an eyelet to the cloth; a rack vertically mounted to a lower surface of the table in such a fashion that it is vertically slidable through the guide hole of the die in the rest room; a drive motor adapted to provide a drive force to the rack, the drive motor having a pinion engaged with the rack; and a control unit for controlling the drive motor.
In accordance with another aspect, the present invention provides an eyelet comprising: an annular rim adapted to be in close contact with an upper surface of a cloth, to be attached with the eyelet, in an urging state; a plurality of uniformly spaced prongs downwardly protruded from a lower surface of the rim and adapted to be stuck in the cloth, each of the prongs having a radially outwardly inclined shape; a boss extending downwardly from an inner edge of the rim, the boss being fitted in a hole formed through the cloth; a flange adapted to be in close contact with a lower surface of the cloth; and a plurality of pushing protrusions upwardly protruded from an upper surface of the flange and arranged radially inwardly of the prongs, the pushing protrusions serving to push the lower surface of the cloth.
Other objects and aspects of the invention will become apparent from the following description of embodiments with reference to the accompanying drawings in which:
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic view illustrating a press machine according to the present invention;
FIG. 2
is a perspective view illustrating a die according to the present invention;
FIG. 3
is an exploded perspective view illustrating the die shown in
FIG. 2
;
FIG. 4
is a cross-sectional view taken along the line
4
—
4
of
FIG. 2
;
FIG. 5
is a cross-sectional view taken along the line
5
—
5
of
FIG. 2
;
FIG. 6
is a partially-broken perspective view illustrating a part of a press according to the present invention;
FIG. 7
is an exploded perspective view illustrating an eyelet according to the present invention;
FIGS. 7
a
and
7
b
are enlarged portions of
FIG. 7
;
FIGS. 8
a
to
8
h
are schematic views respectively illustrating the operation of the press machine according to the present invention;
FIG. 9
is a flow chart illustrating the control operation of a control unit included in the press machine in accordance with the present invention;
FIG. 10
is a top perspective view of the eyelet of the present invention;
FIG. 11
is a front plan view of the eyelet of
FIG. 10
;
FIG. 12
is a top plan view of the eyelet;
FIG. 13
is a bottom plan view of the eyelet;
FIG. 14
is a cross-sectional view of the eyelet taken along line
14
—
14
of
FIG. 12
;
FIG. 15
is a top perspective view of a lower washer ring of the eyelet;
FIGS. 16 and 17
are side plan views of the lower washer ring of the eyelet;
FIG. 18
is a top plan view of the lower washer ring of the eyelet;
FIG. 19
is a bottom plan view of a lower washer ring of eyelet;
FIG. 20
is a cross-sectional view of the lower ring of eyelet of
FIG. 18
taken along line
20
—
20
;
FIG. 21
is a bottom perspective view of the upper base ring of the eyelet;
FIGS. 22 and 23
are side plan views of the upper base ring of the eyelet;
FIG. 24
is a top plan view of an upper base ring of the eyelet;
FIG. 25
is a bottom plan view of the an upper base ring of the eyelet;
FIG. 26
is a side cross-sectional view of the upper base ring of the eyelet taken along line
26
—
26
of
FIG. 25
; and
FIG. 27
is a side cross-sectional view of the eyelet when in use similar to that shown in
FIG. 8
h.
DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
Referring to
FIGS. 1
to
6
, a press machine for attachment of eyelets according to the present invention is illustrated.
As shown in the drawings, the press machine, which is denoted by the reference numeral
2
, includes a machine body
4
, and a control unit
6
installed on the machine body
4
and adapted to carry out the entire control operation for the press machine.
A first drive motor
8
is mounted to the machine body
4
. The first drive motor
8
operates under the control of the control unit
6
, thereby generating a drive force.
A belt
10
is connected at one side thereof to a drive shaft of the first drive motor
8
. The belt
10
is also connected at the other side thereof to a first gear wheel
12
rotatably mounted to the machine body
4
. By this configuration, the drive force from the first drive motor
8
is transmitted to the first gear wheel
12
via the belt
10
. A first cam
14
is provided at the first gear wheel
12
.
A second gear wheel
16
is rotatably mounted to the machine body
4
in such a fashion that it engages with the first gear wheel
12
. The second gear wheel
16
is provided with a second cam
18
having a function similar to that of the first cam
14
.
A lever
20
is also hingably mounted to the machine body
4
by means of a hinge pin
22
in such a fashion that one end thereof is arranged between the first and second cams
14
and
18
. The other end of the lever
20
is connected to the upper end of a punch
24
by means of a link. The punch
24
extends vertically through a through hole vertically formed through a press
26
vertically slidably mounted to the machine body
4
. The punch
24
is vertically slidable through the through hole of the press
26
.
A locker
28
is mounted to the upper portion of the punch
24
. The locker
28
serves to selectively lock the press
26
to the punch
24
in accordance with the using purpose of the press machine. When the punch
24
moves downwardly in a locking state of the locker
28
, the press
26
moves downwardly along with the punch
24
. When the locker
28
is in a lock-releasing state, the punch
24
alone moves downwardly.
The punch
24
is provided at its lower end with a plurality of uniformly spaced rakes
32
adapted to partially cut the portion of a cloth
30
corresponding to the edge of a hole to be perforated through the cloth
30
. Vertical grooves
34
are formed at the inner surface of the through hole of the press
26
at the lower end of the press
26
in order to receive the rakes
32
of the punch
24
.
A die
38
, which serves to attach an eyelet
36
to the cloth
30
, is arranged beneath the press
26
. The die
38
is mounted on a table
40
arranged at the front portion of the machine body
4
.
A pair of chutes
46
and
48
are arranged at one side of the table
40
to guide the elements of the eyelet
36
(namely, a base
42
and a washer
44
) fed to the table
40
, respectively. Respective lower ends of the chutes
46
and
48
are positioned in the vicinity of the table
40
whereas respective upper ends of the chutes
46
and
48
are connected to a pair of boxes
50
and
52
in which washers
44
and bases
42
are contained, respectively.
Now, the construction of the die
38
mounted on the table
40
will be described in detail.
The die
38
includes a die body
54
, and a guide wall
56
formed on the upper surface of the die body
54
along both lateral ends and front end of the die body
54
. The guide wall
56
serves to guide a washer
44
fed to the die body
54
via the chute
46
. An arm
58
is hingably mounted to one lateral end of the die body
54
to firmly hold the washer
44
fed to the die body
54
at a desired position. The arm
58
is coupled to a first solenoid
60
fixedly mounted to the guide wall
56
. The first solenoid
60
serves to provide a drive force for hingably moving the arm
58
.
A rest room
62
is formed at the front portion of the die body
54
. A through hole
64
is centrally formed in the rest room
62
through the die body
54
. A plurality of uniformly spaced guide grooves
66
is formed at the inner surface of the through hole
64
in such a fashion that they extend vertically.
A pair of guide holes
68
is formed through the die body
54
at opposite sides of the rest room
62
, respectively. Another guide hole
70
extends laterally through the die body
54
from one lateral surface of the die body
54
in such a manner that it communicates with one of the guide holes
68
.
A bar
72
is slidably received in the guide hole
70
in such a fashion that its inner end extends selectively into the guide hole
70
. The bar
72
is coupled to a second solenoid
74
at its outer end outwardly protruded from the die body
54
. The second solenoid
74
, which is mounted to one lateral surface of the die body
54
, serves to provide a drive force for slidably moving the bar
72
.
A second drive motor
76
is fixedly mounted to the lower surface of the die body
54
to generate a desired drive force. A pinion
78
is fixedly mounted to a drive shaft of the second drive motor
76
. The second drive motor
76
and the first and second solenoids
60
and
74
are electrically connected to the control unit
6
.
A table
80
is seated in the rest room
62
in such a fashion that it is vertically movable. The table
80
serves to support the cloth
30
during a punching operation. The table
80
is centrally provided with a through hole
82
through which the punch
24
can pass. A plurality of uniformly spaced guide grooves
84
are formed on the inner surface of the through hole
82
in such a fashion that they are vertically aligned with the guide holes
66
. The guide grooves
66
and
84
serve to guide the rakes
32
while receiving those rakes.
A vertical bar
86
and a rack
88
are mounted to the lower surface of the table
80
in such a fashion that they extend vertically through the guide holes
68
, respectively. The rack
88
engages with the pinion
78
so that it moves vertically by a rotation of the pinion
78
. By virtue of the vertical movement of the rack
88
, the table
80
moves vertically with respect to the rest room
62
.
The rack
88
is provided at one lateral surface thereof with a laterally extending hole
90
in which the inner end of the bar
72
coupled to the second solenoid
74
is selectively inserted. The rack
88
is also provided at the same lateral surface thereof with a stopper pin
92
arranged below the hole
90
. The stopper pin
92
serves to limit a raised position of the table
80
.
Preferably, the stopper pin
92
is arranged at a position corresponding to a raised position of the table
80
where the upper surface of the table
80
is flush with the upper surface of the guide wall
56
.
The construction of the eyelet
36
according to the present invention will now be described in conjunction with FIG.
7
.
In accordance with the present invention, the eyelet
36
is made of a material containing a large amount of polycarbonate. As mentioned above, the eyelet
36
includes the washer
44
arranged on the lower surface of the cloth
30
, and the base
42
arranged on the upper surface of the cloth
30
.
The washer
44
includes an annular flange
94
and an annular groove
96
formed on the upper surface of the flange
94
. A plurality of uniformly spaced pushing protrusions
98
are upwardly protruded from the upper surface of the flange
94
radially inwardly of the groove
96
. The pushing protrusions
98
have a taper shape in such a fashion that they have a reduced width as they extend upwardly. The pushing protrusions
98
serve to upwardly push the lower surface of the cloth
30
, thereby firmly holding the cloth
30
without any movement.
On the other hand, the base
42
includes an annular rim
100
, a boss
102
extending downwardly from the inner edge of the rim
100
, and an annular groove
104
formed on the lower surface of the rim
100
radially outwardly of the boss
102
. The annular groove
104
serves to receive the upper end of each pushing protrusion
98
formed on the washer
44
. The boss
102
has a truncated conical shape in such a fashion that it has a reduced cross-sectional area as it extends downwardly.
A plurality of uniformly spaced prongs
106
is downwardly protruded from the lower surface of the rim
100
radially outwardly of the groove
104
. The prongs
106
are stuck in the cloth
30
when the eyelet
36
is attached to the cloth
30
. The prongs
106
have an inwardly inclined shape and are integral with the rim
100
.
The pushing protrusions
98
formed on the washer
44
are arranged inwardly of the prongs
106
formed on the base
42
in a state in which the base
42
and washer
44
are coupled together.
Hereinafter, the operation of the pressing machine for attaching the eyelet having the above-mentioned construction to a cloth in accordance with the present invention will be described in conjunction with
FIGS. 8
a
to
8
h
. The operation of the pressing machine is controlled by the operation of the control unit
6
carried out as shown in FIG.
9
.
First, the cloth
30
, which is to be attached with eyelets, is laid on the die
38
. For a punching operation, the table
80
should be positioned at its raised position. Accordingly, when the table
80
is positioned at a seated position in the rest room
62
, it is required to move the table
80
to its raised position. At the seated position of the table
80
, the bar
72
is in a retracted state in which its inner end is separated from the hole
90
of the rack
88
to allow the rack
88
to move. The retraction of the bar
72
is carried out under the control of the control unit
6
. That is, when a power switch (not shown) is switched on, the control unit
6
energizes the second solenoid
74
which, in turn, retracts the bar
72
. Accordingly, the inner end of the bar
72
is separated from the hole
90
of the rack
88
. This state is kept until the second solenoid
74
is de-energized under the control of the control unit
6
.
After the cloth
30
is laid on the die
38
, the second drive motor
76
drives under the control of the control unit
6
, thereby rotating the pinion
78
. By the rotation of the pinion
78
, the rack
88
moves upwardly.
As a result, the table
80
moves upwardly from the rest room
62
along with the bar
86
. At this time, the upward movement of the table
80
is guided by the bar
86
and rack
88
moving upwardly along the guide holes
68
.
When stopper pin
92
provided at the rack
88
comes into contact with the lower surface of the die body
54
during the upward movement of the rack
88
, a further movement of the rack
88
is prevented. In response to this state, the second drive motor
76
stops after a predetermined time set by the control unit
6
elapses.
Thereafter, the control unit
6
sends a control signal to the second solenoid
74
to de-energize the second solenoid
74
, thereby causing the bar
72
to extend. Accordingly, the inner end of the bar
72
is inserted into the hole
90
of the rack
88
.
Accordingly, the table
80
is locked at the raised position by the bar
72
.
At the raised position, the table
80
is positioned in such a fashion that its upper surface is flush with the upper surface of the guide wall
56
.
After completing the above operation, a portion of the cloth
30
to be punched is disposed over the table
80
.
In this state, the first drive motor
8
drives under the control of the control unit
6
, thereby generating a drive force. The drive force from the first drive motor
8
is transmitted to the gear wheels
12
and
16
via the belt
10
. Accordingly, the gear wheels
12
and
16
rotate along with their cams
14
and
18
. The rotating force of the cams
14
and
18
is transmitted to one end of the lever
20
interposed between the cams
14
and
18
, thereby causing the lever
20
to hinge about the hinge pin
22
.
The drive force of the lever
20
is transmitted to the punch
24
connected to the other end of the lever
20
in the form of a downward movement force. Where the locker
28
is in a lock-releasing state, accordingly, the punch
24
alone moves downwardly, as shown in
FIG. 8
b
. At this time, the press
26
does not move.
When the punch
24
moves downwardly, the rakes
32
provided at the lower end of the punch
24
are separated from the grooves
34
provided at the lower end of the press
26
. As the punch
24
further moves downwardly, its lower end punches the portion of the cloth
30
laid on the table
80
and passes through the punched cloth portion.
At this time, the rakes
32
partially cut the edge of a hole formed through the cloth
30
by the punching operation. The resulting cuts serve to allow the base
42
of the eyelet
36
to pass through the hole during a subsequent coupling operation for the base
42
.
The punch
24
further moves downwardly through the through holes
82
and
64
of the table
80
and die body
54
, so that a cloth piece separated from the punched cloth
30
is outwardly discharged from the through hole
64
of the die body
54
.
After completing the punching operation, the punch
24
returns to its original position by the drive force of the lever
20
transmitted thereto in the form of an upward movement force by virtue of the camming function of the cams
14
and
18
rotating continuously by the drive force from the first drive motor
8
.
In this state, the control unit
6
sends a control signal to the second solenoid
74
to retract again the bar
7
, thereby allowing the rack
88
to move. At the same time, the control unit
6
also sends a control signal to the second drive motor
76
in order to reversely rotate the pinion
78
.
As the pinion
78
rotates reversely, the rack
88
engaged with the pinion
78
moves downward along with the bar
86
and table
80
. Accordingly, the table
80
returns to a state in which it is seated in the rest room
62
, as shown in
FIG. 8
c.
At the seated state of the table
80
, the upper surface of the table
80
is positioned at a level lower than the upper surface of the die body
54
by a desired distance.
After completing the above operation, a washer
44
is discharged from the first box
50
which operates in a vibrating manner. The discharged washer
44
is downwardly fed to the die body
54
via the first chute
46
and then guided by the guide wall
56
of the die body
54
. Thus, the washer
44
reaches the table
80
, as shown in
FIG. 8
d.
In response to the washer
44
reaching the table
80
, the control unit
6
energizes the first solenoid
60
, thereby rotating the arm
58
in such a fashion that the free end of the arm
58
comes into contact with the peripheral edge of the washer
44
in an urging state, as shown in
FIG. 8
e.
Thereafter, a base
42
is discharged from the second box
52
which operates in a vibrating manner. The discharged base
42
is downwardly fed to the die body
54
via the second chute
48
and then laid on the punched portion of the cloth
30
disposed over the table
80
, as shown in
FIG. 8
f.
In this state, the locker
28
is adjusted so that it is positioned at its locking position where the punch
24
is locked with respect to the press
26
. Accordingly, the punch
24
and press
26
move downwardly together by the drive force of the lever
20
transmitted thereto in the form of a downward movement force by virtue of the camming function of the cams
14
and
18
rotating continuously by the drive force from the first drive motor
8
. As the press
26
moves downwardly, it depresses the upper surface of the base
42
, as shown in
FIG. 8
g.
As a result, the boss
102
of the base
42
passes through the hole of the punched cloth
30
by the external force applied to the base
42
. At this time, the cuts formed at the edge of the hole serve to allow the boss
102
to easily pass through the hole.
As the press
26
further moves downwardly, the lower end of the base
42
comes into contact with the upper surface of the table
80
and then penetrates between the lower surface of the washer
44
and the upper surface of the table
80
while being radially outwardly widened.
At this time, the washer
44
is slightly raised in the rest room
62
due to the lower end of the boss
102
penetrating between the lower surface of the washer
44
and the upper surface of the table
80
. As a result, the upper surface of the washer
44
comes into close contact with the lower surface of the cloth
30
, as shown in
FIG. 8
h
. At this time, the pushing protrusions
98
formed on the washer
44
push the cloth
30
into the annular groove
104
of the base
42
. Accordingly, the cloth
30
is firmly held by the washer
44
.
The lower surface of the base
42
depressed by the press
26
also comes into close contact with the upper surface of the cloth
30
. As a result, the prongs
106
are stuck in the cloth
30
.
Thus, the prongs
106
of the base
42
and the pushing protrusions
98
of the washer
44
serve to firmly fix the eyelet
36
to the cloth
30
without any movement.
After completing the above operation, the press
26
and punch
24
return to their original positions by the drive force from the first drive motor
8
transmitted thereto in the form of an upward movement force by virtue of the camming function of the cams
14
and
18
. Thereafter, the above-mentioned procedure is repeatedly carried out to attach further eyelets to the cloth
30
.
As apparent from the above description, the present invention provides a press machine for attachment of eyelets which has a configuration capable of achieving attachment of an eyelet to a cloth using a single die with a table. Accordingly, it is possible to achieve an improvement in the efficiency of the eyelet attachment.
The present invention also provides an eyelet having a configuration capable of not only allowing the eyelet to be firmly attached to a cloth without being separated from the cloth due to an external force repeatedly applied to the eyelet or cloth, but also allowing the eyelet to be made of a material containing a large amount of polycarbonate. Accordingly, it is possible to eliminate the requirement of disposing the eyelet separately from the cloth upon disposal of the cloth and pollution of the environment caused by the eyelet disposed.
In accordance with the present invention, it is also possible to prevent the eyelet from damaging the cloth or the hand of the user when the cloth is folded for storage thereof.
The present invention has been described in an illustrative manner, and it is to be understood the terminology used is intended to be in the nature of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings. Therefore, it is to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described.
Claims
- 1. A press machine for attachment of eyelets comprising:a body having a rest room for receiving a washer fed from a washer box, a guide hole vertically formed through the rest room, and guide means for guiding the washer to the rest room; a table having a through hole, said table received in the rest room in such a fashion that it is vertically slidable, the table serving as a punch die for punching a cloth to be attached with eyelets while serving as a support for supporting the washer received in the rest room during an operation for attaching an eyelet to the cloth; a rack vertically mounted to a lower surface of the table in such a fashion that it is vertically slidable through said guide hole; a drive motor adapted to provide a drive force to the rack, the motor having a pinion engaged with the rack; and a control unit for controlling the drive motor.
- 2. The press machine in accordance with claim 1, further comprising:an arm hingably mounted at one end thereof to the die in such a fashion that the other end thereof comes selectively into contact with the washer received in the rest room, said arm urging said washer into said rest room thereby firmly holding the washer in the rest room; and a solenoid adapted to provide a drive force to the arm, the solenoid being controlled by the control unit.
- 3. The press machine in accordance with claim 1, further comprising:a retractable locking bar, the retractable locking bar controlled by the control unit, the retractable locking bar retracting and extending as controlled by the control unit; the rack defining a locking hole; the locking hole being aligned with the retractable locking bar when the table is raised to serve as a punch die; whereby the retractable locking bar is retracted to allow vertical sliding of the table and extended to lock the table in place.
- 4. A die for punching material and attaching grommets thereto, comprising:a body, said body defining a well, or rest room, said well having a first central through hole through which a punch may pass, said body defining first and second guide holes, said first guide hole oppositely opposed said second guide hole across said first center through hole; a table, said table slidably fitting within said well, said table having a second central through hole, said second central through hole coaxially aligned with said first central through hole; first and second vertical bars attached to said table, said first vertical bar oppositely opposed to said second vertical bar across said second center through hole, said first vertical bar corresponding to and slidably fitting through said first guide hole and said second vertical bar corresponding to and slidably fitting through said second guide hole, said first vertical bar defining a laterally-extending locking hole; a rack, said rack vertically mounted to said first vertical bar; a pinion, said pinion coupled to said body and engaging said rack said pinion driven to move said rack and said table; an arm, said arm pivotably mounted to said body, said arm urging a washer into said well; a first solenoid, said first solenoid pivotably rotating said arm for urging said washer into said well; a retractable locking bar, said retractable locking bar controllably retracting and extending, said locking hole of said first vertical bar aligned with said retractable locking bar when said table is raised to serve as a punch die, said retractable locking bar retractable to allow vertical sliding of said table and extendable into said locking hole to lock said table in place; and a controller, said controller controlling said pinion and relative position between said table and said body; whereby said table is slidably and vertically coupled to said body so that said table may be raised to punch material and said table may be lowered to attach a grommet to said material.
- 5. A die for punching material and attaching grommets thereto, comprising:a body, said body defining a well, or rest room, said well having a first central through hole through which a punch may pass; a table, said table slidably fitting within said well, said table having a second central through hole, said second central through hole coaxially aligned with said first central through hole; a controller, said controller controlling relative position between said table and said body; said table being raised to punch material and said table being lowered to attach a grommet to said material; said body defining first and second guide holes, said first guide hole oppositely opposed said second guide hole across said first center through hole; and first and second vertical bars attached to said table, said first vertical bar oppositely opposed to said second vertical bar across said second center through hole; said first vertical bar corresponding to and slidably fitting through said first guide hole; and said second vertical bar corresponding to and slidably fitting through said second guide hole; whereby said table is slidably and vertically coupled to said body.
- 6. The die for punching material and attaching grommets thereto as set forth in claim 5, further comprising:a rack, said rack vertically mounted to said first vertical bar; and a pinion, said pinion coupled to said body and engaging said rack; whereby said pinion may be driven to move said rack and said table.
- 7. The die for punching material and attaching grommets thereto as set forth in claim 6, further comprising:an arm, said arm pivotably mounted to said body, said arm urging a washer into said well.
- 8. The die for punching material and attaching grommets thereto as set forth in claim 7, further comprising:a first solenoid, said first solenoid pivotably rotating said arm for urging said washer into said well.
- 9. The die for punching material and attaching grommets thereto as set forth in claim 8, further comprising:said first vertical bar defining a laterally-extending locking hole; and a retractable locking bar, said retractable locking bar controllably retracting and extending; said locking hole being aligned with said retractable locking bar when said table is raised to serve as a punch die; whereby said retractable locking bar is retracted to allow vertical sliding of said table and extended to lock said table in place.
Priority Claims (2)
Number |
Date |
Country |
Kind |
90202547 |
Mar 1998 |
CN |
|
40112 |
Sep 1998 |
KR |
|
US Referenced Citations (29)
Foreign Referenced Citations (4)
Number |
Date |
Country |
98-202547 |
Mar 1998 |
CN |
8-238679 |
Sep 1996 |
JP |
40112 |
Sep 1998 |
KR |
0854671 |
Apr 1981 |
SU |