The present invention relates to an eyewash station or system. More particularly, the present invention relates to an eyewash system having two or more tanks. Still more particularly, the present invention relates to a portable eyewash system having a two or more tanks with check valves.
It is generally known to provide an eyewash system configured for flooding or rinsing of one or both of the eyes of a person (e.g., a worker or other user) with water or a fluid solution in order to remove, dilute, or neutralize a contaminant or other foreign material. Such known eyewash systems often include a single tank of fluid that is elevated with respect to a flow outlet configured to spray a fluid stream into the user's eyes. The tank, which must be refilled after the system has been used or on a periodic maintenance basis. The weight of such a single tank filled with eyewash fluid can be unwieldy if not impossible to lift for some people, and otherwise difficult to refill without spillage and align during installation.
Accordingly, it would be advantageous for an eyewash system to include a removable tank configured for convenient installation. It would also be advantageous for an eyewash system to be configured for ease of installation and maintenance, for example wherein a user does not have to lift and align a heavy tank of eyewash fluid. To provide an inexpensive, reliable, and widely adaptable eyewash system that avoids the above-referenced and other problems would represent a significant advance in the art.
One embodiment of the invention relates to an eyewash system for dispensing an eyewash fluid. The eyewash system comprises a dispensing assembly having an inlet portion, an outlet portion, and a valve configurable between an open position and a closed position; a first tank in communication with the inlet portion of the dispensing assembly; and a second tank in communication with the inlet portion of the dispensing assembly. The outlet portion is configured to dispense eyewash fluid from both the first tank and the second tank when the valve is configured in the open position.
Another embodiment of the invention relates to an eyewash system for dispensing a fluid. The system comprises a first tank having a first check valve configurable between a first position; a second tank having a second check valve configurable between a first position; and a dispensing assembly having an inlet portion, an outlet portion, and a valve configurable between an open position and a closed position. Fluid is inhibited from flowing from the first tank and a second position wherein fluid is permitted to flow from the first tank. Fluid is inhibited from flowing from the second tank and a second position wherein fluid is permitted to flow from the second tank. The inlet portion of the dispensing assembly engages the first tank to configure the first check valve in the second position and engages the second tank to configure the second check valve in the second position so that the outlet portion dispenses eyewash fluid from both the first tank and the second tank when the valve is configured in the open position.
Another embodiment of the invention relates to an eyewash system for dispensing a fluid. The system comprises a dispensing assembly having an inlet portion, an outlet portion, and a valve configurable between an open position and a closed position; a first tank in communication with the inlet portion of the dispensing assembly; a second tank in communication with the inlet portion of the dispensing assembly; a first check valve coupled to the first tank and configurable between a first position; a second check valve coupled to the second tank and configurable between a first position; a first member extending from the dispensing assembly to configure the first check valve in the second position; and a second member extending from the dispensing assembly to configure the second check valve in the second position. Fluid is inhibited from flowing through the first check valve and a second position wherein fluid is permitted to flow through the first check valve. Fluid is inhibited from flowing through the second check valve and a second position wherein fluid is permitted to flow through the second check valve. The outlet portion is configured to simultaneously dispense eyewash fluid from both the first tank and the second tank when the valve is configured in the open position.
Another embodiment of the invention relates to a tank for retaining and dispensing the eyewash fluid for an eyewash system. The tank comprises a body defining an interior to retain the eyewash fluid and having an outlet through which the eyewash fluid flows out of the body; and a check valve coupled to the body at the outlet and configurable between a first position wherein fluid is inhibited from flowing through the check valve and a second position wherein fluid is permitted to flow through the check valve.
The present invention further relates to various features and combinations of features shown and described in the disclosed embodiments. Other ways in which the objects and features of the disclosed embodiments are accomplished will be described in the following specification or will become apparent to those skilled in the art after they have read this specification. Such other ways are deemed to fall within the scope of the disclosed embodiments if they fall within the scope of the claims which follow.
According to an exemplary embodiment, tanks 14 rest upon pedestal 12 and are in (flow) communication with an outlet portion of dispensing assembly 11. As shown in
Each tank 14 includes a body having a top 19, a bottom 21, a front 23, a rear 27, an outer side 29 and an inner side 31. Ribs 22 and depressions 24 are formed in and disposed along front 23, rear 27, and outer side 29. According to a preferred embodiment, eyewash system 10 uses two identical tanks 14 (e.g., two tanks molded from the same tooling or substantially similar tooling). Tanks 14 are arranged and orientated on pedestal 12 so that inner sides 31 are facing adjacent each other. Inner sides 31 include a rib 33 and a groove 35 spaced apart from a centerline of tank 14 so that rib 33 of a first tank 14 engages groove 35 of an adjacent second tank 14 and rib 33 of the second tank engages groove 35 of the first tank when mounted on pedestal 12. Tank 14 also includes an outlet 46 and handle 25 that are located on bottom 21. Handle 25 is generally centered on bottom 21 so that weight of fluid is evenly distributed when tank 14 is being carried or manipulated by handle 25. Ribs 22, depressions 24, and handle 25 may be easily grasped, carried, or otherwise handled by a worker.
Referring to
Caps 69 include an annular inner wall 71 defining a bore 73, an annular outer wall 75 generally parallel to inner wall 71 and coupled to inner wall 71 by an intermediate wall 77. Inner wall 71, outer wall 73, and intermediate wall 77 define an annular space for receiving a portion of tank 14 (shown as outlet 46). Outer wall 75 includes a projection providing threads 79 to threadably engage corresponding threads 47 on outlets 46 on tanks 14. Housing 55 of check valve 54 is coupled to cap 69, preferably in a snap fit or interference engagement. Alternatively, the check valve and the cap may be coupled by other techniques (e.g., adhesive, heat-staking, threads, fasteners, etc.) or be integrally formed as a single component. Check valve 54 is held or clamped by cap 69 at tank outlet 46 when cap 69 is threaded onto tank outlet 46 to form a fluid-tight closure. Fluid 38 will not flow from tank outlet 46 until check valve 54 has been opened, even when tanks 14 are inverted prior to installation. Tanks 14 can be removed from eyewash system 10 (e.g. when empty), emptied and cleaned, refilled, in a sealed condition by check valve 54. Tanks 14 may then be reinstalled to eyewash system 10, or kept in storage for later use or as a replacement.
Referring to
Reservoir 36 includes a receptacle 44 configured as a generally cylindrically shaped opening in reservoir 36. Outlet 46 of each tank 14 is shown configured as a generally cylindrically shaped projection for engaging or fitting within receptacle 44 so that tanks 14 are engaged with pedestal 12. According to an exemplary embodiment, a check valve may be provided to receptacle 44 so that
A check valve activator 52 is coupled to pedestal 12. Activator 52 includes a pair of engagement members 81 disposed upwardly for engaging and opening check valves 54 (shown in
Referring to
Dispensing arm 34 is pivotally mounted to pedestal 12 so that it can be pivoted between an upper storage (or stowed) position as shown in
Referring to
Lower portion 16 includes basin 30, which provides a fluid drain 32 for collecting fluid spray 39 after discharge and draining it to a suitable receptacle (e.g., a pail). Spent fluid spray 39 is thereby kept from wetting the floor under a user's feet and making it slippery, and is also retained for recovery of contact lenses and for subsequent chemical analysis, if needed to identify the contaminant that was rinsed from the user's eyes.
Dispensing arm 34 is retained in its upwardly disposed stowed position by a detent notch 56 on dispensing arm 34 and a detent boss 58 on pedestal 12 (or alternatively by any suitable method known to those skilled in the art). Dispensing arm 34 may be fabricated with an internal passage for distributing fluid 38 to flow outlet 42. Dispensing arm 34 may be provided as an integral unit (e.g., by injection molding) or may be assembled as shown of a molded portion and a cover 60, in which event cover 60 can be sealed to the molded portion by a gasket or a sealant and secured with fasteners (e.g., self-tapping screws 62). Dispensing arm 34 includes flow outlet 42, through which fluid 38 may spray upon a user's eyes in a fluid spray 39. Flow outlet 42 includes a pair of openings 64 in dispensing arm 34, each opening 64 provided with an associated spray head 66, a seal 68 (e.g., an O-ring), a filter 70, a threaded member 72, and a fastener (e.g., a fastener 98). Threaded member 72 includes three radially projecting arms 74 configured to bear upon the inner rim of each opening 64 within dispensing arm 34 and a threaded central aperture, so that it functions as a nut to engage fastener 98 which secures spray head 66, seal 68, and filter 70 to dispensing arm 34. According to alternative embodiments, one or more spray heads may be molded, or otherwise constructed, integral with dispensing arm 34.
Dispensing arm 34 also includes a first tube stub 76 open to a passage (not shown) within dispensing arm 34 and configured to engage a first end of conduit 40. A second end of conduit 40 is engaged to a second tube stub, shown as a barbed hose coupler 80, which is secured to reservoir 36 at an opening 48 through a wall of reservoir 36, in the illustrated instance by a rubber grommet 78 which is configured to have a tight fit to both the outside of barbed hose coupler 80 and the inside of opening 48. Grommet 78 thereby both frictionally secures and seals barbed hose coupler 80 to reservoir 36. Dispensing arm 34 further includes two pivot pins 82 which engage pivot apertures 84 located within surfaces of pedestal 12 and allow dispensing arm 34 to be pivoted with respect to pedestal 12. A valve (shown as a pinch valve 86 in
Conduit 40 engages a valve, shown as pinch valve 86, for shutting off, or preventing, flow of fluid 38 through conduit 40 when dispensing arm 34 is in an operating position but flow of fluid 38 through flow outlet 42 is not desired (e.g., while a worker is performing a maintenance or cleaning task). Valve 86 includes a base portion 116 for mounting of valve 86 upon a surface of pedestal 12, and two projections 118 which are affixed to base portion 116 with a gap between them. The width of the gap between projections 118 is dimensionally slightly less than is twice the wall thickness of the flexible tube or hose used for conduit 40, so that a worker maintaining eyewash system 10 with dispensing arm 34 disposed in its operating position can prevent unwanted flow to and through flow outlet 42 by grasping conduit 40 and manually inserting it into the gap between projections 118 of valve 86, thereby pinching conduit 40 shut in a “disabled” (or “closed” or “off”) configuration. Upon return of dispensing arm 34 back up into its stowed position, conduit 40 is pulled out of engagement with valve 86 and thereby automatically resets to an “enabled” position; when dispensing arm 34 is again lowered to an operating position fluid 38 will flow through conduit 40. The length of conduit 40 and the position of valve 86 is selected to be long enough so that a portion of it will reach and be engageable with valve 86; valve 86 must be located upon a surface of eyewash system 10 which does not move with a pivoting of dispensing arm 34 (e.g., pedestal 12) and which is far enough from pivot 82 for conduit 40 to be certain to be disengaged from valve 86 upon pivoting of dispensing arm 34 to its stowed position.
According to an alternative embodiment shown in
It is important to note that the term “check valve” and “activator” are intended to be broad terms and not terms of limitation. For purposes of this disclosure, the term “coupled” shall mean the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate member being attached to one another. Such joining may be permanent in nature or alternatively may be removable or releasable in nature. Such joining may also relate to mechanical, fluid, or electrical relationship between the two components.
It is also important to note that the construction and arrangement of the elements of the eyewash station as shown in the preferred and other exemplary embodiments are illustrative only. Although only a few embodiments of the present invention have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in the claims. For example, the basin need not be associated with the pedestal but may instead be affixed to, or a portion of, the dispensing arm. Spray heads may be provided protective caps (e.g., snap-on) which may be associated with the pedestal and automatically disengage the spray heads when the dispensing arm is lowered. The reservoir inlet stage may be a tight fit to the tank second outlet stage, and an air vent, which may include a filter, added to the reservoir. Accordingly, all such modifications are intended to be included within the scope of the present invention as defined in the appended claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and/or omissions may be made in the design, operating conditions and arrangement of the preferred and other exemplary embodiments without departing from the spirit of the present invention as expressed in the appended claims.
The present application claims priority under 35 U.S.C. §119 from U.S. Provisional Patent Application No. 60/855,272 titled “EYEWASH SYSTEM” filed Oct. 30, 2006, the full disclosure of which is hereby incorporated herein by reference.
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