The present invention relates to a fabric article treating device for use with a fabric article drying appliance, and more specifically to a unique fabric article treating device and system for dispensing a benefit composition.
Fabric article treating methods and/or apparatuses have been evolving over the past twenty years. There exists an ongoing need to develop a fabric article treating method and/or apparatus, especially an in-home fabric article treating method and/or apparatus that improves/enhances the deposition of fabric article actives or benefit agents on the fabric articles being treated as compared to the currently existing deposition methods and/or apparatuses.
One particular challenge presented in the delivery of fabric article actives in the fabric article drying environment is to create a system wherein the user can easily switch between different fabric actives for each particular load of clothing while minimizing any leakage of the benefit composition. For instance, when treating fabric articles for a female, the user may desire a feminine scent; whereas when treating fabric articles for a male, a more masculine scent. As such, it would be advantageous to provide a fabric article treating device comprising a removable reservoir which minimizes any leakage of the benefit composition when switching between reservoirs.
The present invention is directed to fabric article treating devices and fabric article treating systems. More particularly, the invention is directed to fabric article treating devices in which the housing and/or reservoir are configured to minimize any leakage, for example, due to potential misalignment of the fitments at the time of engagement and disengagement.
One embodiment of the present invention is a fabric article treating device. The fabric article treating device comprises a dispenser, a removable reservoir and a housing adapted to receive the removable reservoir. The dispenser and removable reservoir are adapted for fluid communication with one another. The removable reservoir is configured to contain a benefit composition. The housing comprises one of corresponding male and female fitments and the removable reservoir comprises the other of the corresponding male and female fitments. The female fitment is configured to receive the male fitment to establish fluid communication between the dispenser and the removable reservoir. One of the fitments is adapted to pivot to aid in engaging the corresponding fitment.
Another embodiment of the present invention is a fabric article treating device. The fabric article treating device comprises a dispenser, a removable reservoir and a housing adapted to receive the removable reservoir. The dispenser and removable reservoir are adapted for fluid communication with one another. The removable reservoir is configured to contain a benefit composition. The housing comprises a male fitment and the removable reservoir comprises a corresponding female fitment. The female fitment is configured to receive the male fitment to establish fluid communication between the dispenser and the removable reservoir. The male fitment is adapted to pivot to aid in engaging the female fitment. The male fitment pivots between an installation position and a use position to aid in engaging the female fitment. The housing further comprises a door, wherein the door is adapted to pivot from an open position to a closed position, such that in the closed position the male fitment is engaged with the female fitment. The door is provided with a slot adapted to slidingly receive the female fitment when the female fitment is receiving the male fitment, wherein the slot is adapted to allow the female fitment to slide from a first position to a second position.
Yet another embodiment of the present invention is a fabric article treating system. The fabric article treating system comprises a fabric article drying appliance having a chamber and a closure structure. The closure structure has a closed position and at least one open position and is adapted to allow access to the chamber. The fabric article treating system also includes a dispenser and a removable reservoir. The dispenser and removable reservoir are adapted for fluid communication with one another. The removable reservoir is configured to contain a benefit composition. The fabric article drying appliance is adapted to receive the removable reservoir. The fabric article drying appliance comprises one of corresponding male and female fitments and the removable reservoir comprises the other of the corresponding male and female fitments. The female fitment is configured to receive the male fitment to establish fluid communication between the dispenser and the removable reservoir. One of the fitments is adapted to pivot to aid in engaging the corresponding fitment.
While the specification concludes with claims particularly pointing out and distinctly claiming the invention, it is believed the same will be better understood from the following description taken in conjunction with the accompanying drawings in which:
The embodiments set forth in the drawings are illustrative in nature and not intended to be limiting of the invention defined by the claims. Moreover, individual features of the drawings and the invention will be more fully apparent and understood in view of the detailed description.
Reference will now be made in detail to various embodiments of the invention, examples of which are illustrated in the accompanying drawings, wherein like numerals indicate similar elements throughout the views.
All percentages, ratios and proportions herein are on a weight basis unless otherwise indicated. Except as otherwise noted, all amounts including quantities, percentages, portions, and proportions, are understood to be modified by the word “about”, and amounts are not intended to indicate significant digits. Except as otherwise noted, the articles “a”, “an”, and “the” mean “one or more”.
As used herein, “comprising” means that other steps and other ingredients which do not affect the end result can be added. This term encompasses the terms “consisting of” and “consisting essentially of”. The compositions and methods/processes of the present invention can comprise, consist of, and consist essentially of the essential elements and limitations of the invention described herein, as well as any of the additional or optional ingredients, components, steps, or limitations described herein.
The phrase “fabric article treating system” as used herein means a fabric article treating device which may be discreet in relation to the fabric article drying appliance and/or it may be integrated into the fabric article drying appliance. Furthermore, the fabric article treating device may be integrated into a readily replaceable portion of the fabric article drying appliance, a non-limiting example of which includes a closure structure of the drying appliance.
“Fabric article” or “fabric” as used herein means any article that is customarily cleaned in a conventional laundry process or in a dry cleaning process. The term encompasses articles of fabric including, but not limited to, clothing, linen, drapery, clothing accessories, leather, floor coverings, sheets, towels, rags, canvas, polymer structures, and the like. The term also encompasses other items made in whole or in part of fabric material, such as tote bags, furniture covers, tarpons, shoes, and the like.
As used herein, the term “benefit composition” refers to a composition used to deliver a benefit to a fabric article. Non-limiting examples of materials and mixtures thereof which can comprise the benefit composition include: water, softening agents, crispening agents, perfume, water/stain repellants, refreshing agents, antistatic agents, antimicrobic agents, durable press agents, wrinkle resistant agents, odor resistance agents, abrasion resistance agents, solvents, and combinations thereof. The benefit composition may comprise a liquid, a powder, a suspension, or gaseous product, and/or a combination of such. In one embodiment, the benefit composition includes a preservative. Various preservatives which help maintain one or more properties of the benefit composition are generally known in the art and are suitable for use herein. One exemplary preservative is Dantoguard Plus™ (Dimethylol-5,5-Dimethylhydantoin) commercially available from Lonza, (Fairfield, N.J., USA).
In one exemplary embodiment, the male fitment 40 is adapted to pivot to aid in engaging the female fitment 42. In another exemplary embodiment, the male fitment is adapted to pivot from an installation position to a use position. The installation position comprises an initial position of the male fitment before engagement with the female fitment. The use position comprises the position of the male fitment when substantially engaged with the female fitment.
One exemplary embodiment of the present invention is illustrated in
Another exemplary embodiment is illustrated in
As one skilled in the art will appreciate, configuration of the male fitment and female fitment may vary due to a number of factors, including, but not limited to, size of the fitments, angle of rotation of male fitment, length of slot adapted to receive female fitment, etc.
In one embodiment, the fluid connection between the dispenser 25 and the removable reservoir 30 comprises tubing configured to allow the benefit composition to be transported from the removable reservoir 30 to the dispenser 25. One exemplary tubing comprises a polymeric tubing with one or more channels or conduits. In one embodiment, the tubing is configured to allow the closure structure on the fabric article drying appliance to maintain a closed position while still permitting dispensing of the benefit composition.
The removable reservoir 30 is configured to contain a benefit composition. In one embodiment, the removable reservoir is configured with minimum head-space or void volume designed to maintain an anaerobic environment within the reservoir during dispensing of the benefit composition. In another exemplary embodiment, the reservoir 30 comprises a sealed pouch.
The removable reservoir 30 may be constructed of any material known in the art which is compatible with the benefit composition in the reservoir. Non-limiting examples of such materials include polymeric materials including but not limited to polyurethane, polypropylene, polyethylene, polycarbonate, polyethylene terephthalate (PET), polyvinyl chloride (PVC), polystyrene, nylon, polyester, and the like. Other exemplary materials of construction include aluminum foil. In one embodiment, the removable reservoir 30 comprises multiple layers of one or more materials. In another embodiment, the removable reservoir 30 comprises a single or multiple layer barrier film.
The dispenser 25 may comprise at least one nozzle for the purpose of distributing the benefit composition into the fabric article drying appliance. Misting/atomizing of the benefit composition can be achieved using any suitable spraying device such as a hydraulic nozzle, sonic nebulizer, pressure swirl atomizers, high pressure fog nozzle or the like to deliver target particle size. Non-limiting examples of suitable nozzles include nozzles commercially available from Spray Systems, Inc. of Pomona, Calif. under the Model Nos. 850, 1050, 1250, 1450 and 1650. Another suitable example of a nozzle is a pressure swirl atomizing nozzle made by Seaquist Perfect Dispensing of Cary, Ill. under Model No. DU-3813. In one exemplary embodiment, as illustrated in
Another exemplary embodiment of the present invention is illustrated in
In one exemplary embodiment as illustrated in
In one exemplary embodiment of the present invention as illustrated in
In another exemplary embodiment, the tip 11 of the male fitment 40 enters the plug seal 48 of the female fitment 42 without touching the lower end of the plug seal 48 and then connects securely with a click fit at the top of the plug seal 48. The plug seal 48 is configured to only open when the tip 11 of the male fitment is securely attached to the female plug seal 48. In this embodiment, the female fitment is configured such that when the male fitment is disengaged from the female fitment, the plug seal 48 is biased to re-close and form a seal in the seal chamber 47.
In one exemplary embodiment as illustrated in
As noted above, one type of pump 70 that can be used in the present invention is a piezo-electric pump. While a piezo-electric pump has certain membranes or laminations which may vibrate in a reciprocating-type fashion, the piezo-electric pumps generally do not have major moving parts, such as rotating shaft and bearings used with a rotator member to displace a fluid or gaseous fluid, that experience wear over time. One commercially available suitable piezo-electric pump usable in the present invention is manufactured by PAR Technologies, LLC, located in Hampton, Va., and marketed as the “LPD-Series” laminated piezo-electric fluid pumps. Pumps which draw a relevantly low current are particularly suitable in certain embodiments.
In another embodiment, the removable reservoir 30 may be positioned in such a way to provide gravitation flow of the benefit composition to the dispenser 25. For example, the removable reservoir 30 may be mounted above the fabric article drying appliance to create static head on the benefit composition to allow dispensing of the benefit composition without the utilization of a pump.
Another exemplary embodiment of the present invention is illustrated in
Optionally, filters and/or filtering techniques can be used to filter the benefit composition, if desired, for example at a point between the reservoir 30 and the outlet of the dispenser 25. Non-limiting examples of this include: utilizing a filter in the dispenser 25 prior to dispensing of the benefit compositions. Alternatively, the benefit composition may be filtered prior to dispensing into the reservoir; or a combination of filtering techniques may be employed.
The dispenser 25 and the removable reservoir 30 are adapted for fluid communication with one another. In one embodiment, the dispenser 25 and the removable reservoir 30 may be in electrical connection to one another. Non-limiting examples of connecting the dispenser 25 and the removable reservoir 30 may include utilizing a flat cable (also referred to as a ribbon cable), a wire, a wire or group of wires enclosed in a stealth of woven or nonwoven material, a conduit (a non-limiting example of which is a conduit for the benefit composition), or combination thereof. The woven or nonwoven sheet may be used as a method of attaching the dispenser 25 and the removable reservoir 30. The dispenser 25 and the removable reservoir 30 may be used to provide a means of gravitational counterbalancing so as to reduce unnecessary tension on the wires and/or the connections.
The power source 50 may comprise chemical batteries, or any electrical power source, including standard household line voltage, or even solar power. Batteries may be utilized, and are particularly suitable when the fabric article treating device 20 is in the form of an add-on device for an existing fabric article drying appliance 35. However, any appropriate power adapter can be provided to convert an AC power source to the appropriate DC voltages used in any electrical components of the fabric article treating device 20, such as in the fluid handling system 55, the controller 60, and any sensors 75. The power source 50 may also comprise any mechanical power source used to store potential energy. Non-limiting examples include; springs, weights, compressed gases, etc.
As noted, the fabric article treating device 20 can include optional sensors 75. Non-limiting examples of optional sensors include a door (or lid sensor), a motion sensor, a humidity sensor, and/or a temperature sensor. One non-limiting example of a door/lid sensor is an optoelectronic device, such as an optocoupler or an optical input sensor, e.g., a phototransistor or photodiode. When the door/lid of the drying appliance is open, the door sensor will change state, and will output a different voltage or current level along an electrical conductor that leads from the door sensor back to the controller. This can be used as a safety device to immediately interrupt the dispensing of the benefit composition from the dispenser 25. The optional door sensor could be utilized even when a control system is integrated into the overall conventional control system of the drying appliance. For example, a drying appliance typically has its own door sensor which shuts off the rotating drum of the dryer when the door becomes open. In this instant, the optional door sensor can act as a backup or second door sensor to the dryer's internal original sensor that shuts off the rotating drum. One example which could be used as a door/lid sensor is an NPN Phototransistor, Part No. PNA1801L, manufactured by Panasonic, of Osaka, Japan. In another embodiment, a communication link could be established between the drying appliance and the controller, wherein the drying appliance would send the controller a signal relating to the operational state of the drying appliance (e.g., door open/closed, drying cycle, temperature, etc.).
Another type of optional sensor 75 that can be utilized by the fabric article treating device 20 of the present invention is a motion sensor. For fabric article drying appliances 35 which utilize a moving interior, such as a rotating drum, the motion sensor can detect if a fabric article drying appliance is in use. One example of a motion sensor is a vibration and movement sensing switch manufactured by ASSEM Tech Europe Ltd., of Clifton, N.J., available as Model No. CW1600-3. Another type of optional motion sensor that may be used in the present invention uses a light source to direct (infrared) light at a surface, and the relevant motion of that surface can be detected by the intensity and/or frequency of the returning light. Such sensors can measure the actual speed of rotation, if that information is desired.
Another optional sensor 75 that can be used in a fabric article treating device 20 of the present invention is a humidity sensor. The optional humidity sensor, together with the controller, may be used to control the amount of composition being dispensed by the dispenser 25, and also may be utilized to determine the proper environmental conditions during an operational cycle in which the dispensing event should take place. Additionally, this humidity sensor may be used to maintain a specific humidity by controlling the dispensing the benefit composition such that optimal de-wrinkling and/or other benefits are achieved. Many different types of humidity sensors could be used in conjunction with the present invention, including variable conductivity sensors. One such sensor is manufactured by Honeywell. of Freeport, Ill. under the Model No. HIH-3610-001, although any of the HIH-3610 series may be used.
A further optional sensor 75 that can be useful in the fabric article treating device 20 of the present invention is a temperature sensor, such as one that outputs an analog or digital signal along the electrical conductor that leads back to the controller.
As noted above, the fabric article treating device 20 may comprise a controller 60. In one embodiment, the controller may be a microcontroller. A suitable microcontroller is manufactured by MicroChip, of Chandler, Ariz. under the Part No. PIC16LS876-04/P. However, other microcontrollers made by different manufacturers could also easily be used. In one exemplary embodiment, the microcontroller includes on-board random access memory (RAM), on-board read only memory (ROM), which comprises electrically programmable non-volatile memory elements, as well as on-board input and output lines for analog and digital signals. The controller may also be used with a crystal clock oscillator, although a RC circuit could be used instead as a clock circuit, if desired. The clock circuit provides the timing of the clock as necessary to operate the controller. In one embodiment, the controller comprises a port that can be interfaced to an optional programmable interface using a communication link, such as RS-232 communication link. The port allows a user to alter the program information of the controller, such as dispensing options, etc.
One skilled in the art will appreciate that the controller can be any type of microprocessor or microcontroller circuit commercially available, either with or without on-board RAM, ROM, or digital and analog input/output (I/O). Moreover, a sequential processor may be used to control the fabric article treating device 20, or alternatively a parallel processor architecture or a logic state machine architecture could be used. Furthermore, the controller 60 may be integrated into an Application Specific Integrated Circuit (ASIC) containing many other logic elements that could be used for various functions, as desired, such functions being optional depending upon the model of the fabric article treating device 20 that will be sold to a consumer. To change model features, the manufacturer need only program the ASIC or the on-board RAM of the controller according to the special parameters of that particular model, while using the same hardware for each of the units.
It will also be understood that discrete digital logic could be used instead of any type of microprocessor microcontroller unit, or analog control circuitry could be used along with voltage comparators and analog timers, to control the timing events and to make decisions based on input levels of the various sensors that are provided with the fabric article treating device 20.
It will be understood that the present invention can be readily used in other types of fabric article drying appliances, and is not limited solely to clothes “dryers”. In the context of this patent document, the terms “dryer” or “drying apparatus” or “fabric article drying appliance” include apparatuses that may or may not perform a true drying function, but may involve treating fabric without attempting to literally dry the fabric itself. As noted above, the terms “dryer” or “drying apparatus” or “fabric article drying appliance” may include a “dry cleaning” process or apparatus, which may or may not literally involve a step of drying. The term “fabric article drying appliance” as used herein, also refers to any fabric treating apparatus that utilizes moving air directed upon one or more fabric articles, a non-limiting example of which includes a clothes dryer, and modifications thereof. Such apparatuses include both domestic and commercial drying units used in dwellings, laundromats, hotels, and/or industrial settings. In addition, it should be noted that some drying appliances include a drying chamber (or “drum”) that does not literally move or rotate while the drying appliance is operating in the drying cycle. Some such dryers use moving air that passes through the drying chamber, and the chamber does not move while the drying cycle occurs. Such an example dryer has a door or other type of access cover that allows a person to insert the clothing to be dried into the chamber. In many cases, the person hangs the clothes on some type of upper rod within the drying chamber. Once that has been done, the door (or access cover) is closed, and the dryer can begin its drying function. Dispensing of a benefit composition can take place within such a unit, however, care should be taken to ensure that the benefit composition becomes well dispersed within the drying chamber, so that certain fabric items do not receive a very large concentration of the benefit composition while other fabric items receive very little of the benefit composition.
Exemplary fabric article treating devices and systems include those described in co-pending U.S. application Ser. No. 10/697,735 filed on Oct. 29, 2003; U.S. application Ser. No. 10/697,685 filed on Oct. 29, 2003; U.S. application Ser. No. 10/697,734 filed on Oct. 29, 2003; U.S. application Ser. No. 10/697,736 filed on Oct. 29, 2003; U.S. application Ser. No. 10/762,152 filed on Jan. 21, 2004; U.S. application Ser. No. 10/926,925 filed on Aug. 26, 2004; and U.S. application Ser. No. 10/927,211 filed on Aug. 26, 2004.
All documents cited in the detailed description of the invention are, in relevant part, incorporated herein by reference. A citation of any document is not to be construed as an admission that it is prior art with respect to the present invention.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
This application is a continuation-in-part of: U.S. Ser. No. 10/926,925, filed on Aug. 26, 2004 and U.S. Ser. No. 10/927,211, filed on Aug. 26, 2004.
Number | Date | Country | |
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Parent | 10926925 | Aug 2004 | US |
Child | 11171101 | Jun 2005 | US |
Parent | 10927211 | Aug 2004 | US |
Child | 11171101 | Jun 2005 | US |