Patent Application
20110078908
The present invention relates to tools for cutting textiles and other materials, and in particular to rotary cutting tools and related items.
Rotary cutters are used for cutting fabric in quilt making and hobby sewing, among other uses. Such rotary cutters come in many different designs, each of which includes a handle portion and a “wheel blade” or rotary cutting blade, which is essentially a circular razor blade mounted on axle. The various designs for rotary cutters include differing handle shapes, for ease of use or user preference, with a rotary cutting blade rotatably mounted near one end. Various designs include differing blade guard features which are intended to reduce the potential for injury to a user.
Rotary cutters are typically used with a ruler that is laid on the fabric with the edge of the ruler used to guide the path of the blade during cutting by holding the edge of the blade against the side of the ruler. However, if either the ruler slips on the surface of the fabric during cutting or the cutter wanders from the ruler edge, a user can be injured by the rotary blade. Accordingly, some known rulers have guards that separate the cutting edge of the ruler from the typical placement of a users hand. There are also known rulers that have structures, such as barbs, for attaching to the fabric in order to reduce slipping. While these types of rulers have been able to reduce injuries ruler slippage, the issue of mis-cutting the fabric when the blade wandering away from the ruler remains unresolved.
Accordingly there exists a need for assemblies and devices that address these problems. A system or assembly that allowed for a rotary cutter to be used with a ruler and reduced the tendency for the rotary cutter to wander onto or away from the edge of a ruler during guided cutting would be an improvement in the art.
Apparatus, systems and methods in accordance with the present invention are related to rotary cutting tools and rulers. In one illustrative embodiment of a system in accordance with the present invention, a ruler for use with a rotary cutting tool has a guide ridge formed as a wall along a cutting edge of the ruler. A hand held rotary cutting tool has a groove in a cutting portion thereof that corresponds to the guide ridge and resides thereon during cutting. The rotary blade of the hand held rotary cutter is maintained in a position adjacent to the cutting edge of the ruler as the cutter is advanced long the ruler cutting edge by the interaction of the groove and the guide ridge. The cutter may include blade guard locking features and a blade depth control for additional safety and control during use.
It will be appreciated by those of ordinary skill in the art that the elements depicted in the various, drawings are not necessarily to scale, but are for illustrative purposes only. The nature of the present invention, as well as other embodiments of the present invention may be more clearly understood by reference to the following detailed description of the invention, to the appended claims, and to the several drawings attached hereto.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.
Each guide ridge 110 is formed as a vertical wall or ridge rising from the upper surface 101 along the entire longitudinal edge of the body 100. An inner sidewall 111 extends from the upper surface 100 of the planar body 100 to intersect ridge top surface 112 at an inner corner 113 that may be rounded. Ridge top surface 112 extends from inner corner 113 to outer corner 114 where it perpendicularly intersects vertical outer sidewall 115, which extends from outer corner 114 to a meet lower surface 103 at a lower corner 116. Each guide ridge functions as a guide for cutting with rotary cutter devices in accordance with the present invention, as discussed further herein.
In some embodiments in accordance with the present invention, ruler 10 may be formed from translucent or transparent materials, allowing a user to view a textile or sheet material which the ruler 10 is placed over during use through body 100.
Ruler 10 includes a number of features to facilitate use in marking and cutting textiles and other sheet materials. For example, length marking indicia may be included on the ruler 10. In the depicted embodiment, such indicia are formed as a series of raised protuberances or bumps 120 disposed on the lower surface 103 of the body 100. As depicted, the indicia may be placed both longitudinally and transversely to create a set of markings that form a grid pattern on the ruler 10. As depicted, these markings reflect may reflect inches and parts thereof, or may be any desired units. By forming the markings as a as a series of bumps 120 on the lower surface 103, the markings act to grip material lying underneath the ruler 10 during use, reducing the likelihood of slipping when cutting or marking.
In addition to bumps 120 the markings may be formed by applying a colored material to the ruler, such as a paint or dye, which may improve visualization of markings disposed on bottom surface 103 when viewed through the body 100 of the ruler. In such embodiments, the paint or dye may be selected to have non-slip properties, such as a relatively high coefficient for friction compared to the body of the ruler, in order to reduce the likelihood of slipping during use.
Planar midsection 105 may feature a number of openings through the body 100 in order to allow for marking materials through the ruler or for the ruler to be secured to underlying material. In the depicted embodiment, there are both longitudinal slots 121 and transverse slots 122 arrayed as a series of lines forming a grid pattern through the ruler 10. Each slot passes through the body 100 from the upper surface 101 to the lower surface 103 and is of sufficient width to allow marking therethrough. Additionally, the depicted embodiment features a pattern of cross-shaped slots 123 formed by intersecting transverse and longitudinal slots that are disposed within the grid pattern of the longitudinal slots 121 and transverse slots 122. Each cross shaped slot 123 similarly passes through the body 100 from the upper surface 101 to the lower surface 103 and is of sufficient width to allow marking therethrough.
In addition to the slots 121, 122, and 123, smaller openings, such as the round pinholes 124 may pass through the body 100 from the upper surface 101 to the lower surface 103. In the depicted embodiment, the pinholes 124 are placed in alignment with the slots 121 and 122, thus forming a part of the grid pattern. In use, a user could place a pin through one or more holes 124 to secure the ruler 10 to an underlying textile or other material in order to further reduce the likelihood of slippage. It will be appreciated that the depicted pattern of slots and holes is only exemplary and any desired pattern useful for marking and cutting sheet materials may be used.
At top end 206, an opening is formed by opposite recesses in the edges of the two faces, from which some components of the cutting portion 208 extend out from the interior of the handle. The visible portions of the cutting portion include rotary blade 220, the axle bolt 222, and retaining nut 223, as well as portions of cutting guide 225, blade guard 252 and guard lock component 254.
A number of functional components are contained within the case 200 and may be actuated by controls accessible at the case 200 to utilize the features of the cutting tool. These various components are discussed further herein.
A locking selector 212 may be disposed on front face 202, which is actuated to select whether guard lock component 254 may be actuated to allow the blade guard 252 to retract from the cutting surface of the rotary blade 220. As depicted, the locking selector 212 may be accessible as a lever type button on the front face 202.
Moving up the handle, a blade guide control or cutting depth selector 214 may also be disposed on the handle. As depicted, this may be a sliding button or knob accessible on the front face 202. Adjustment of the blade guide control determines the deflection of the cutting guide 225 during operation, and thus depth of the cut made by the rotary blade 220.
Near top end 206 two guard release buttons 215A and 2154B are disposed, one each on the opposite sides of the cutter 20 handle. When the locking selector 212 is actuated to allow the blade guard to retract, either guard release button may be depressed by a user to allow the blade guard 252 to retract from the cutting surface of the rotary blade 220. Placement of the guard release buttons 215 at these locations allow a user to operate the cutter 20 in multiple positions and with either hand.
A second opening may be formed near bottom end 403 which corresponds to lanyard hole 210. Other structures will be discussed in reference to the various components to which they interact.
Front side 402 of the cutter frame body cutting guide tab 404 formed as a rounded protrusion disposed thereon, with two parallel spaced apart guide retaining walls 406A and 406B disposed therebelow. As depicted in
The round shapes of attachment hole 304 and cutting guide tab 404 allow the cutting guide to pivot on the guide tab during use, while retaining walls 406A and 406B determine the maximum extent of the pivot by restraining tail portion 302. As depicted, the interior portion of blade guide control or cutting depth selector 214, may be a set of retaining walls 410A and 410 B disposed on the rear surface of the slidable button. As the cutting depth selector 214 is slidably adjusted, retaining walls 410A and 410B move up or down the length of tail portion 302 determining the amount the cutting guide 225 can pivot, and thereby the depth of blade available for cutting by determining the amount of blade 220 that can extend beyond the lower surface of ruler 10 as the guide 110 interacts with the groove G, as discussed in additional detail further herein.
A second planar surface 453 which is parallel to the first planar surface 451 is defined by the upper surface of two parallel walls 455A and 455B disposed on the opposite edges of rear side 450, extending from an upper corner 457 downwards to locking recess 452, where the walls widen to define the edges of the locking recess and merge to set a common thickness through bottom end 403. The edges of the walls 455A and 455B thus define side walls of a recess floored by the first planar surface 451.
A number of features are disposed on or though the first planar surface 451. A lock stop recess 468 is formed as an elongated opening with rounded ends place along the midline of frame 40 below axle opening 407. Outwards from the lock stop recess, the frame 40 extends outwards to form two opposite shoulders, each of which has a stop 470A or 470B formed thereon as a raised portion having a sidewall that may extend to an outer surface with that is in a common plane with the second planar surface 453. Below the these shoulders, the frame 40 may again extend outwards on either side to two rounded members that each have a rounded button recess 464A or 464 B for the attachment of a guard release button 215. Downwards from these members, the frame may curve inward and then extend outward to two additional members each of which has a round post 462A or 462B disposed thereon. Inwards from these posts 462A, two mirror image curved slots 460A and 460B may be disposed. Above these posts at a midline of the frame, a guard mounting tab 502 is formed as a rounded post disposed on the planar surface. Near the lower end of the recess floored by the first plane 451, two retaining posts 466A and 466B may be disposed spaced apart from one another across the midline of the frame 40.
Guard stop 254 is slidably placed on the first planar surface 451 in the recess floored thereby, as depicted in
From the curved surfaces 503, the guard stop 254 extends downwards to the locking recess 452 as a planar member. In the depicted embodiment, the guard stop 254 continues into the locking recess with a recess portion 505 that resides within the recess 452. Recess portion 505 may have an upper portion that is coplanar with the rear surface of the guard stop and a lower portion that thickens or widens to the thickness of the frame 40. The recess portion 505 may have a polygonal shape mirroring that of the recess and an opening therethrough to allow a spring 510 or other resilient member to be attached to the frame 40 at the upper end of recess and to guard stop 254 at the lower end of the opening to thereby provide a downwards force on the guard stop 254.
Recess portion 505 may also include a structure for interacting with the locking selector 212. In the depicted embodiment, this is a opening 512 that receives a post 213 disposed on the locking selector 212 inner surface on the front surface 201 of case 200. Depression of the locking selector 212 thus moves the post 213 into and out of the opening 512 to allow slidable movement of the guard stop 254. Above the recess portion 505, two parallel openings 507A and 507B allow the retaining posts 466A and 466B to pass through the body of the guard stop 254.
Returning to
As depicted in
Although the guide ridge 230 is depicted herein as having a generally rectangular cross sectional shape with a rounded upper inside corner and groove G is depicted as having a generally rectangular cross section defined by wall 233 and rotary blade 230, it will appreciated that these cross-sectional profiles may vary in order to allow different blades types, rulers with curved shapes or more secure connections to be made. For example, a where a protrusion is formed on the inner sidewall 111 of the guide ridge 110 and a corresponding slot is formed on the surface of the wall 233, this could add an additional point of securement for the cutter 20. Such variance could also allow for the accommodation of different guides.
It will be appreciated that in addition to ruler 10 disclosed herein, that it may be possible to adapt preexisting rulers lacking a ridge 110 along the ruler cutting edge to work as part of a system in accordance with the present invention. For example, a ridge 110 may be marketed as a stand-alone piece that may be attached to the upper surface of an existing ruler along the cutting edge thereof. Such a ruler could then be used with the hand held rotary cutter 20 disclosed herein and obtain a portion of the benefits of the present invention.
Additionally, it is noted that cutter 20 and ruler 10 are discussed above as separate tools that are used together in a system in accordance with the present in invention, but each is also capable of use with other rulers and cutters. It will be appreciated that in some systems in accordance with the present invention, cutter 20 may be securely fixed to the ruler, having a differently designed handle to prevent inadvertent removal. Such a handle could be configured to allow for either left or right handed use.
While the present invention has been shown and described in terms of preferred embodiments thereof, it will be understood that this invention is not limited to any particular embodiment and that changes and modifications may be made without departing from the true spirit and scope of the invention as defined and desired to be protected.
