The present invention relates to a portfolio or kit of textile furnishings that are selected from a group of textile furnishings commonly used in a health care facility room. One or more of the furnishings in the portfolio includes a fabric having at least some silver-containing yarn disposed therein. Silver containing yarn imparts anti-microbial and anti-allergen properties known to be provided by silver. Employing the fabric or fabrics in the health care facility room has the effect of reducing infection, odor, and irritation associated with microbial and allergenic contaminants. The particular furnishings involved include, but are not limited to, bedding, curtains, window treatments, wallcoverings, bath linens, floor coverings, furniture covers, accessories, and other textile furnishings. Exemplary furnishings will be described in more detail hereinafter, including a description of various ways in which silver-containing yarns are incorporated within the fabrics therein included.
Textile furnishings which may be selected for the portfolio are shown in
Associated with bed 100 is a mattress cover 110, a bottom sheet 112, a top sheet 113, a pillow cover 116, and a blanket or spread 118. Mattress cover 110 is applied to the mattress and serves to provide a base upon which bottom sheet 112 is applied. In one embodiment, bottom sheet 112 is a fitted sheet. Top sheet 113 is applied over bottom sheet 112 in such a way as to allow a person to enter and position himself or herself beneath the top sheet and upon the bottom sheet. In one embodiment, top sheet 113 is a flat sheet. A pillow cover 116 is applied to a pillow and serves to provide a surface against which the person's head may lay and/or over which a pillow case may be applied. Completing the outfitting of bed 100 is a blanket or spread 118 applied over top sheet 114.
The portfolio may include curtains, two examples of which are shown in
Further includable in the portfolio and shown in
The portfolio also may include wallcoverings 30, floor covers, floor mats 32, furniture covers and accessories. In one embodiment, furniture accessories include a doily 210, while in another embodiment such accessories include an arm cover 310 for a chair, and in further embodiments such accessories include protective or decorative covers or coverlets for furniture including full covers for furniture items. Other decorative and/or functional accessories may be included such as bath linens, wall hangings, and lap blankets.
Turning now to examples of fabric constructions for textile furnishings which may comprise the portfolio, the fabrics comprising each furnishing may be of various constructions, each comprising at least two sets of yarns. A first set or base yarn will generally be a conventional yarn such as a polyester yarn, while a second set includes one or more silver-containing yarns. The denier and filament count of the yarns will vary depending on the furnishing for which the fabric is constructed.
Relative to the silver-containing yarn included in the second set of yarns, various kinds of silver-containing yarn may be used in the furnishings comprising the portfolio. As used herein, the term “silver-containing yarn” means a yarn having some silver applied thereto or incorporated therewith irrespective of how the silver is applied to or incorporated with the yarn. Two examples of silver-containing yarns which are commercially available are: “X-Static” silver-coated yarns by Sauquit Industries, Inc. of Scranton, Pa.; and ProTex” silver-coated yarn by Carolina Silver Technologies of Valdese, N.C.
Turning now to a more detailed consideration of fabric construction, the fabric as mentioned above is formed using at least two sets of yarns. A first set of yarns comprises conventional yarns which may be of various kinds and weights including manmade—such as polyester yarns, natural—such as cotton yarns, or blends of manmade and natural yarns. A second set of yarns may comprise one or more of the various kinds of yarns included in the first set, but the second set will always include at least one silver-containing yarn such as those described above. The fabric may be formed by conventional weaving or knitting processes. However, the following description will focus on warp knitting as a method of forming fabric including silver-containing yarn. Those of ordinary skill in the art will be cognizant of ways to accomplish similar incorporation of silver-containing yarns in woven fabrics and in other kinds of knitted fabrics.
In accordance with one embodiment of the present invention, as noted above, the fabrics utilized in the textile furnishings used in health care facility rooms and having silver-containing yarns incorporated therein are formed in warp knitting processes. Silver-containing yarns can be incorporated into the fabric in various ways. However, generally there are two basic ways in which silver-containing yarns is incorporated into the fabric. In a first type of fabric construction, the silver-containing yarns are stitched into the fabric. Stitching the yarns into the fabric in a knitting process involves silver-containing yarns looping around and/or being looped by other yarns and becoming interconnected more or less integrally with other yarns thereby becoming a functional part of a structural mesh comprising the fabric. A feature associated with stitching in the silver-containing yarns is that these yarns overlap other yarns in the fabric and are, as a result, exposed at a surface of the finished fabric. Thus exposed, the silver-containing yarns provide a visual effect representative of the presence of silver-containing yarns. Moreover, in this way the silver-containing yarns may be disposed more closely adjacent other surfaces with which the fabric is used. Disposing silver-containing yarns adjacent a patient's body, for example, is understood to enhance the anti-microbial efficacy of the silver.
In a second type of fabric construction, however, silver-containing yarns are concealed within the fabric such that the yarns are not visible at a surface of the fabric. This second type of construction is referred to as lay-in construction, wherein the silver-containing yarns do not form loops around other yarns but rather are disposed between laps of other yarns. When silver-containing yarn is laid-in it is thus concealed within the fabric.
In some textile furnishings it is desirable to have the silver-containing yarns at least partially visible at the surface of the fabric. In some cases this exposes a portion of the silver-containing yarn so that the silver-containing yarn is in direct contact with microbial or allergen-bearing surfaces. Exposing the silver-containing yarn in such a way can enhance the anti-microbial and/or anti-allergenic action of the silver as mentioned above. Moreover, in some cases, the visible presence of the silver-containing yarn advertises its presence and is an aid to identifying the furnishing and to signaling its anti-microbial and anti-allergenic properties. In addition, in some cases where the fabric includes decorative aspects, the silver-containing yarns may provide desirable visual effects. At least partially exposing the silver-containing yarns may, for one or more of the above reasons, be desirable in: mattress covers, bottom sheets, top sheets, pillow covers, curtains, wallcoverings, and window treatments.
Guide bar L1A is threaded in every other guide, or “one in-one out”, with yarn 62; guide bar L1B is threaded one in-one out with yarn 64; guide bar L2 is threaded one in-one out with yarn 66; guide bar L3 is threaded one in-one out with yarn 68; and, guide bar L4 is threaded one in-five out with yarn 69. Yarns 62, 64, 66, and 68 are conventional yarns, and yarn 69 is silver-containing yarn. In one embodiment, yarns 62, 64, 66, and 68 are CoolMax 70 denier/100 filament yarns by Invista of Wichita, Kans., and yarn 69, the silver-containing yarn, is 40 denier 13 filament X-Static yarn from Sauquit Industries, Inc. of Scranton, Pa. It should be noted that guide bars L2 and L3 are offset from guide bars L1A and L1B. This offset represents the starting configuration in the knitting process with guide bars L1A and L1B. Guide bars L1A and L1B move horizontally, or shog, cyclically and oppositely to the movement of guide bars L2 and L3 to engage yarns with needles which form the stitches.
Stitch construction 60 schematically depicts the paths of the yarns in the finished fabric. The warp knit fabric formed is described by generally repeating horizontal rows called courses (C1, C2, C3, etc.), five of which are shown, and vertical rows called wales (W1, W2, W3, etc.), 23 of which are shown. Each open circle shown arrayed in the stitch construction represents the location of a needle within a course when the stitches intersecting that course are made. A course is associated with a row of circles depicting instantaneous needle locations, and a wale is a column of circles depicting sequential needle locations from course to course as the fabric is knitted.
Viewing the base yarn for the stitch construction and threading sequence shown in
Guide bars L1A and L1B guide yarns 62 and 64 to form tricot stitches 62A and 62B which bind the pairs of wales produced by stitches 66A and 68B as discussed above. Yarns 62 and 64, from guide bars L1A and L1B, run together alongside each and form closed stitches 62A and 64A which loop from course C1 and wale W3 to course C2 an wale W1 thus interconnecting the pair of tricot-stitched wales W3 and W4 to the pair of tricot-stitched wales W1 and W2 and further providing interconnecting between the courses. Thus, yarns 62 and 64, from guide bars L1A and L1B, zigzag across portions of adjacent pairs of tricot-stitched wales connecting them together and forming the fabric.
The silver-containing yarn, 69, guided by bar L4, forms a series of open pillar stitches 69A along every sixth wale in the fabric in this particular embodiment. That is, in this embodiment, silver-containing yarn is stitched into wales W1, W7, W13, W19, etc. such that every 6th wale contains a stitched-in silver containing yarn 69. In particular, each silver-containing yarn connects with the tricot stitches formed by the other yarns as described above. Open pillar stitches 69a formed by the silver-containing yarn 69 extend at least partially around the other stitches thus exposing portions of the silver-containing yarn at a surface of the fabric.
Fabrics using the above construction typically have silver content varying from about 1.5% to about 5% by weight, depending on the yarn weights and the spacing of the silver containing yarns. For the embodiment shown, with silver-containing yarns stitched into every 6th wale (1 in-5 out), the silver content is approximately 3.5% by weight. Using the same stitch construction and yarns but with the silver-containing yarn being stitched in every 8th wale (1 in-7 out) will result in the silver content being approximately 3.0% by weight. Including the silver stitched in every 10th wale (1 in-9 out) results in approximately 2.5% silver by weight.
The fabric construction shown in
Stitch construction 70, illustrated 7 courses C1-C7 and 15 wales W1-W15 of the fabric. Ground stitches 72A, 74A, 76A, And 78A are formed by yarns 72, 74, 76, and 78 while the triple-threaded silver-containing yarns 79 for a lay-in 79a along each wale. Stitch 72A, made by yarn 72, wraps other yarns in course C1 and wale W3, laps wale W2, wraps other yarns in wale W1, engages yarns with a pillar at wale W2 in course C2, and then laps to wale W3 where it wraps other yarns in course C3. Yarn 74 forms stitch 74a by lapping from W2 in course C1 to wale W1 in course C2 and back to wale W2 in course C3, continuing to zigzag between wale W2 and wale W1 as it connects from course to course. Yarn 76 forms stitch 76a by lapping in a zigzag fashion across three wales. As seen in stitch construction 70, yarn 76 wraps other yarns in wale W3 at course C1, laps across wale W2 and wraps other yarns in wale W1 and course C3 and continues this zigzag pattern along the wales. Yarn 78 makes an open pillar-stitch 78A along one wale and ties up yarns 72, 74, and 76. Yarns 79, the silver-containing yarns which are multiply threaded, are laid-in along each wale running alongside each other. Because of the laid-in knitting arrangement and the use of a fall plate to push yarns 79 under other yarns, the silver containing yarns 79 are generally concealed within the fabric. This pattern continues across the fabric as shown in
The type of fabric construction illustrated in
Referring now to
Threading diagram 80 depicts guide bars L1A, L1B, L2A, L2B, L3, and L4. However, for first panel 90A, guide bar L4 is left unthreaded. Considering first panel 90A, in threading diagram 80 it is seen that guide bar L1A is threaded with a yarn 91, guide bar L1B with yarn 93, and guide bar L2A and L2B with yarns 95 and 97. Guide bar L3 is fully-threaded with yarn 98 except for every 6th guide. Every 6th guide of guide bar L3 is threaded with silver-containing yarn 96. Considering now the second panel, in threading diagram 80 it is appreciated that guide bars L2A, L2B, and L3 are threaded the same way as described above and with the same yarns. Guide bars L1A and L1B, however, although threaded the same are threaded with heavier yarns 92 and 94, respectively. Also, guide bar L4 is now threaded fully with yarn 99.
Considering now stitch construction 90, it is appreciated that
Turning now to the stitch construction for second panel 90C for this particular embodiment, it is appreciated that the lay-ins 95a, and 97a, and the pillar stitches 96a and 98a continue in this portion of the fabric as they do in first panel 90A. Stitch construction 90 illustrates, however, that there exist two differences in the fabric in second panel 90C. The first difference is that yarn 92 forms a lay-in 92a across four wales. For example, yarn 92 wraps other yarns in course C1 at wale W12, laps over wales W11 and W10 to wrap other yarns at wale W9 in course C2. Lay-in 92a then laps back over wales W11 and W12 to wrap other yarns in course C3 at wale W13. This lay-in continues up the wales and is repeated, skipping one wale before each repeat, across the fabric. The second difference in stitch construction 90 for panel 90C is that yarn 99, guided from guide bar L4, forms lay-in 99A which zigzags between each adjacent pair of wales. For example, yarn 99 wraps other yarns in course C1 and wale W14, laps to course C2 in wale W13 and back to course C3 in wale W14. Lay-in 99a, along with lay-in 91a, fills the fabric in panel 90C and renders it more opaque that in panel 90A.
It is appreciated that due to both the different stitch constructions and different yarn selections, panel 90C is heavier and more opaque than is panel 90A in this embodiment. The fabric formed, then has a series of sheer, or translucent panels, represented by panel 90A in
Turning now to hinge section 90B, which forms a connection between panels 90A and 90C, it is seen that yarn 95 make a different stitch than in panels 90A and 90C. In hinge section, yarn 95 forms a combined lapping and pillar stitch as follows. Yarn 95 laps from course C1 in wale W8 across wale W7 to course C2 in wale W6. Yarn 95 then forms two courses of open pillar stitch in wale W6 to course C4, and then laps back across wale W7 to course C5 in wale W8 where it forms two courses of open pillar stitch in wale W8 to course C7. This construction forms a so-called nip-up with the pillar stitches along wale W7 and provides a relatively highly flexible segment, or hinge, in the fabric. Various other forms of hinge sections may be used in a fabric, each hinge section providing a relatively flexible connection between adjacent panels.
The yarn specifications for one embodiment of the fabric illustrated in
It is appreciated that in both panels 90A and 90C, silver-containing yarn is stitched-in every 6th wale, and it is further appreciated that silver-containing yarn 97 may be threaded into more or fewer guides to produce larger or smaller proportions of silver in the fabric. Moreover, silver-containing yarns may be used in place of any other yarns shown in the exemplary fabric of
Turning now to a consideration of how the fabric illustrated in
In the above examples, the silver containing yarns, in some cases, are stitched into the fabric, and in other cases the silver containing yarns are simply laid into the fabric. Either type of construction may be utilized in any of the furnishings for the health care facility room 10. However, in some cases it may be desirable to utilize a fabric having the silver-containing yarns laid-in for curtains, window treatments, wallcoverings, accessories, bath linens and furniture covers. Fabric constructions having stitched silver containing yarns may be particularly useful for mattress covers, bed sheets, pillow covers, curtains, wallcoverings, and window treatments.
The present invention may, of course, be carried out in other specific ways than those herein set forth without departing from the scope and the essential characteristics of the invention. The present embodiments are therefore to be construed in all aspects as illustrative and not restrictive and all changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein.
This is a continuation-in-part of U.S. patent application Ser. No. 11/444,033 filed May 31, 2006 entitled “Pillow Cover or Mattress Cover Having a Fabric that Includes Silver Containing Yarn.” The disclosure of this application is expressly incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 11444033 | May 2006 | US |
Child | 11613684 | US |