This application claims the benefit of Japanese Application No. 2021-101601, filed on Jun. 18, 2021, the disclosure of which is incorporated by reference herein.
The present disclosure relates to a face mask.
Face masks that cover the mouths and noses of wearers are known. For example, the face mask disclosed in Japanese Patent Application Laid-Open No. 2017-014659 includes a mask body portion that covers the mouth and nose of a wearer, and a pair of ear loop portions (elastic braids) that are hooked on the right and left ears of the wearer.
In the case of conventional face masks, when a face mask is worn, portions of a mask body portion that are bonded to right and left ear loop portions are pulled respectively in the right and left directions, and thereby the mask body portion is pressed against a wearer. However, the distorting force of compressing the mask body portion in the up-down direction may act on the both end portions of the mask body portion, and accordingly large gaps may be formed between the mask body portion and the skin of the wearer
It is an object of the present disclosure to provide a technique that enables a reduction of gaps between end portions of the mask body portion and the skin of a wearer.
The present disclosure relates to a face mask. A first aspect is directed to a face mask that includes a mask body portion formed of a sheet material configured by one or more sheets and having spreads in an up-down direction and in a right-left direction as viewed from a wearer, and a pair of ear loop portions mounted on both end portions of the mask body portion in the right-left direction. The pair of ear loop portions each include a base portion extending in the up-down direction and bonded to the mask body portion, and an ear-loop body portion having both end portions bonded respectively to both end portions of the base portion. The mask body portion includes a pair of overlapping portions arranged at an interval in the up-down direction, the pair of overlapping portions being portions in which the sheet member is folded in upward and downward directions at a pair of folds extending in the right-left direction, so that the sheet member is folded in two or more layers in a thickness direction of the mask body portion, and a non-overlapping portion located between the pair of overlapping portions and in which the sheet member is not folded in the thickness direction. The base portion includes a bonding region that is bonded to the pair of overlapping portions, and a non-bonding region that overlaps the non-overlapping portion in the thickness direction but is not bonded to the non-overlapping portion.
According to the mask of the first aspect, since the base portion of each ear loop portion is not bonded to the non-overlapping portion of the mask body portion, the non-overlapping portion is more flexible than in the case where the base portion is bonded to the non-overlapping portion of the base portion. Accordingly, even if the distorting force of compressing the mask body portion in the up-down direction arises when the face mask is worn, it is possible to absorb and disperse this distorting force by, for example, forming pleats (creases) with the non-overlapping portion. This reduces gaps between the mask body portion and the skin of the wearer. Accordingly, it is possible to provide an improved fit of the face mask.
A second aspect is directed to the face mask according to the first aspect, in which the bonding region includes a plurality of dot fixing areas that are arranged at an interval in the up-down direction and that bond the base portion to the mask body portion, and the non-bonding region has a length greater than the interval of the dot fixing areas in the up-down direction.
According to the mask of the second aspect, it is possible to disperse the distorting force with the non-overlapping portion arranged between the overlapping portions.
A third aspect is directed to the face mask of the first or second aspect, in which the sheet member includes a plurality of sheets laminated one on another, and the plurality of sheets are bonded to one another in the pair of overlapping portions of the mask body portion and are not bonded to one another in a portion of the base portion that overlaps the non-bonding region in the thickness direction.
According to the face mask of the third aspect, it is possible to make the non-overlapping portion of the mask body portion flexible because the plurality of sheets are not bonded to one another in the portions in which the sheets overlaps the non-overlapping regions of the base portion. Accordingly, even if the distorting force of compressing the mask body portion in the up-down direction arises when the face mask is worn, it is possible to absorb and disperse the distorting force with the non-overlapping portion of the mask body portion.
A fourth aspect is directed to the face mask according to any one of the first to third aspects, in which the base portion is bonded to an outer surface of the mask body portion.
According to the face mask of the fourth aspect, when the face mask is worn, non-bonded portions of the base portion at the upper and lower end portions of the body portion are pulled and folded by the ear loop body portions. This causes the upper and lower end portions of the strap base portions to press the mask body portion against the skin of the wearer. This reduces gaps between the end portions of the mask body portion and the skin of the wearer.
A fifth aspect is directed to the face mask according to any one of the first to fourth aspects, in which the mask body portion is arranged in the thickness direction between the base portion and the ear loop portions.
A sixth aspect is directed to the face mask according to any one of the first to fifth aspects, in which the base portion is longer in the up-down direction than the mask body portion.
A seventh aspect is directed to the face mask according to any one of the first to sixth aspects, in which the bonding region includes an upper-end bonding zone located at an upper end and a lower-end bonding zone located at a lower end, the upper-end bonding zone of the ear loop portion on a left side has a right end portion that tilts toward a left as the right end portion approaches an upper side, and the lower-end bonding zone of the ear loop portion on the left side has a right end portion that tilts toward the left as the right end portion approaches a lower side.
According to the face mask of the seventh aspect, since the upper-end bonding zone and the lower-end bonding zone of the left-side ear loop portion are angled, the portions of the mask body portion that are bonded to the upper-end bonding zone and the lower-end bonding zone are pulled upward and downward when the face mask is worn. This reduces gaps between the left end portion of the mask body portion and the skin of the wearer because the left portion of the mask body portion is pulled in the upward and downward directions when the face mask is worn.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
Hereinafter, an embodiment of the present disclosure will be described with reference to the accompanying drawings. Constituent elements described in the embodiment are only examples, and the scope of the present invention is not intended to be limited thereto. To facilitate understanding of the drawings, the dimensions or number of each constituent element may be illustrated in exaggerated or simplified form as necessary.
In
As illustrated in
The face mask 1 may, for example, be a disposable face mask that is discarded after single or multiple uses. The face mask 1 is usable in applications such as protection against pollen, protection against viruses including colds, and moisture retention in the oral or nasal cavity.
As illustrated in
The mask body portion 10 is formed by a sheet member 11 that is configured by arranging one or more sheets in layers. As illustrated in
The inner sheet 111 and the outer sheet 112 may, for example, be a nonwoven fabric sheet that includes heat seal fiber and has air permeability. Alternatively, the inner sheet 111 and the outer sheet 112 may be woven fabric. The middle sheet 113 may have functionality such as a filtering function.
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Note that the mask body portion 10 may include only two overlapping portion and only one non-overlapping portion between the two overlapping portions. As another alternative, the mask body portion 10 may include four or more overlapping portions. The mask body portion 10 may also include three or more non-overlapping portions.
As illustrated in
Note that the right ear loop portion 202 has a configuration obtained by reversing the configuration of the left ear loop portion 201 right to left. Thus, the following description focuses mainly on the configuration of the left ear loop portion 201, and a detailed description of the right ear loop portion 202 may be omitted.
As illustrated in
The ear-loop body portion 23 includes a strap ear-loop sheet portion 231 and two rubber threads 233. The ear-loop sheet portion 231 is made of fabric having heat seal properties. The two rubber threads 233 are arranged at intervals in the width direction orthogonal to the longitudinal direction of the ear-loop sheet portion 231, and are arranged in parallel with each other in the longitudinal direction of the ear-loop sheet portion 231. The rubber threads 233 are bonded to the ear-loop sheet portion 231 at a plurality of points in the longitudinal direction of the ear-loop sheet portion 231. Note that the ear-loop body portion 23 may include only a single rubber thread 233. As another alternative, the ear-loop body portion 23 may include three or more rubber threads 233.
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The ear-loop sheet portion 231 is configured so as to be extendable in the longitudinal direction. To make the ear-loop sheet portion 231 have stretching properties, for example, the ear-loop sheet portion 231 may be pleated like an accordion in which mountain folds and valley folds are alternatively repeated in the longitudinal direction. Alternatively, the ear-loop sheet portion 231 may have a mesh-like shape. The stretching properties of the ear-loop sheet portion 231 allow the ear-loop sheet portion 231 to follow extension and contraction of the rubber threads 233.
The rubber threads 233 are not absolute necessities for the ear-loop sheet portion 231, and may be omitted. For example, the ear-loop body portion 23 may be configured by only the ear-loop sheet portion 231. The ear-loop sheet portion 231 is not an absolute necessity for the ear-loop body portion 23. For example, the ear-loop body portion 23 may be configured by only the rubber threads 233.
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The dot fixing areas 28 may, for example, be areas where the base portion 22 is thermally welded to the mask body portion 10 and where the base portion 22 and the outer sheet 112 of the mask body portion 10 are bonded to each other by thermal melting. Note that the dot fixing areas 28 may include an adhesive (e.g., a hot melt adhesive) applied to the bonded surface of each member.
The dot fixing areas 28 are areas of the base portion 22 that are fixed to the mask body portion 10. The dot fixing areas 28 are arranged at predetermined intervals H1 (see
In the present embodiment, portions of the bonding regions 26a, 26b, and 26c of the base portion 22 other than the dot fixing areas 28 are portions that are not fixed to the mask body portion 10. In this way, the bonding regions 26a, 26b, and 26c of the base portion 22 each may include portions that are not fixed to the mask body portion 10 (non-fixed portions).
The bonding regions 26a, 26b, and 26c respectively overlap the overlapping portions 15a, 15b, and 15c in the thickness direction of the mask body portion 10. Thus, the bonding regions 26a, 26b, and 26c of the base portion 22 are bonded respectively to the overlapping portions 15a, 15b, and 15c via the dot fixing areas 28.
The inner sheet 111 and the outer sheet 112 of the mask body portion 10 are bonded to each other in the dot fixing areas 28. That is, the inner sheet 111 and the outer sheet 112 are bonded to each other in the dot fixing areas 28 of the overlapping portions 15a, 15b, and 15c of the mask body portion 10.
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The non-bonding regions 27a and 27b respectively overlap the non-overlapping portions 17a and 17b of the mask body portion 10 in the thickness direction of the mask body portion 10. As illustrated in
The bonding zone 25 of the base portion 22 includes an upper-end bonding zone 31. The upper-end bonding zone 31 is located at the upper end of the bonding zone 25, and to be more specific, located at the upper end of the bonding region 26a. The bonding zone 25 of the base portion 22 also includes a lower-end bonding zone 33. The lower-end bonding zone 33 is located at the lower end of the bonding zone 25, and to be more specific, located at the lower end of the bonding region 26c.
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The upper-end bonding zone 31 and the lower-end bonding zone 33 each include a first-column bonding region 41 and a second-column bonding region 42 located inward of the first-column bonding region 41 in the right-left direction. The first-column bonding region 41 and the second-column bonding region 42 each include a plurality of dot fixing areas 28 that are arranged in a column from top to bottom.
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In the face mask 1, the right end portion 35a of the upper-end bonding zone 31 of the left ear loop portion 201 is arranged so as to tilt toward the left as the right end portion 35a approaches the upper side. Thus, as illustrated in
The right end portion 35b of the lower-end bonding zone 33 of the left ear loop portion 201 is arranged so as to tilt toward the left as the right end portion 35b approaches the lower side. Thus, as illustrated in
In this way, when the face mask is worn, the left end portion of the mask body portion 10 is pulled in the upward and downward directions by the left ear loop portion 201. This reduces gaps between the left end portion of the mask body portion 10 and the skin of the wearer 9. Accordingly, it is possible to provide an improved fit of the face mask 1.
In the case of the right ear loop portion 202 as well, the left end portion 36a of the upper-end bonding zone 31 is arranged so as to tilt toward the right as the left end portion 36a approaches the upper side, and the left end portion 36b of the lower-end bonding zone 33 is arranged so as to tilt toward the right as the left end portion 36b approaches the lower side. Thus, when the face mask is worn, the right end portion of the mask body portion 10 is pulled in the upward and downward directions by the right ear loop portion 202. This reduces gaps between the right end portion of the mask body portion 10 and the skin of the wearer 9. Accordingly, it is possible to provide an improved fit of the face mask 1.
In the face mask 1, the base portion 22 of the left ear loop portion 201 is bonded to the left end portion of the mask body portion 10, and the base portion 22 of the right ear loop portion 202 is bonded to the right end portion of the mask body portion 10. Thus, it is possible to improve stiffness (resistance to deformation) of the both end portions of the mask body portion 10. This suppresses the occurrence of a much loose fit of the both end portions of the mask body portion 10 to the skin of the wearer 9 when the face mask is worn. Accordingly, it is possible to provide an improved fit of the face mask 1.
The base portions 22 of the left ear loop portion 201 and the right ear loop portion 202 are bonded to the outer surface 10S of the mask body portion 10. Thus, when the face mask is worn, the base portions 22 are folded outward (see
If the base portions 22 of the left ear loop portion 201 and the right ear loop portion 202 are mounted on an inner surface 11S of the mask body portion 10, the base portions 22 is interposed between the mask body portion 10 and the skin of the wearer 9. In this case, when the base portions 22 become deformed, large gaps may be formed between the mask body portion 10 and the skin of the wearer 9. On the other hand, according to the present embodiment, the base portions 22 are arranged on the outer surface 10S of the mask body portion 10. This suppresses the formation of large gaps between the mask body portion 10 and the skin of the wearer 9 due to deformation of the base portions 22. It is, however, possible to bond each base portion 22 to the inside of the mask body portion 10.
As illustrated in
If the first angle α is less than 30°, the outward bend of the upper end portion of the base portion 22 in the right-left direction becomes too small and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn. If the first angle α is greater than 40°, the outward bend of the upper end portion of the base portion 22 in the right-left direction becomes too large and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn.
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If the second angle β is less than 25°, the outward bend of the lower end portion of the base portion 22 in the right-left direction becomes too small and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn. If the second angle β is greater than 35°, the outward bend of the lower end portion of the base portion 22 in the right-left direction becomes too large and makes it difficult to achieve an improved fit of the face mask 1 when the face mask is worn.
The first angle α is preferably different from the second angle (3. The first angle α is also preferably greater than the second angle (3. By making the first angle α greater than the second angle β in this way, the left end portion of the mask body portion 10 is pulled in the upward and downward directions while achieving good balance when the left ear loop portion 201 is hooked on the left ear of the wearer 9.
As a result of the left ear loop portion 201 and the right ear loop portion 202 pulling the mask body portion 10 from side to side when the face mask is worn, the distorting force of compression in the up-down direction may arise at the both end portions of the mask body portion 10. In the present embodiment, the base portions 22 of the left ear loop portion 201 and the right ear loop portion 202 are not bonded to the non-overlapping portions 17a and 17b of the mask body portion 10. Thus, the non-overlapping portions 17a and 17b are more flexible than in the case where the base portions 22 are bonded to the non-overlapping portions 17a and 17b. Accordingly, even if the aforementioned distorting force arises when the face mask is worn, it is possible to absorb and disperse the above distorting force by, for example, forming pleats (creases) with the non-overlapping portions 17a and 17b. This reduces gaps between the mask body portion 10 and the skin of the wearer 9. Accordingly, it is possible to provide an improved fit of the face mask 1.
The non-overlapping portions 17a and 17b of the mask body portion 10 do not include any dot fixing areas 28. Thus, the non-overlapping portions 17a and 17b are more flexible than in the case where the non-overlapping portions 17a and 17b include the dot fixing areas 28. Accordingly, even if the aforementioned distorting force arises when the face mask is worn, it is possible to absorb and disperse the above distorting force by the non-overlapping portions 17a and 17b.
In particular, the non-overlapping portions 17a and 17b are thinner than the overlapping portions 15a, 15b, and 15c and therefore easy to deform. Thus, even if the aforementioned distorting force arises when the face mask is worn, it is possible to absorb and disperse the above distorting force by the non-overlapping portions 17a and 17b.
While the invention has been shown and described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention. The configurations of the above-described embodiments and variations may be appropriately combined or omitted as long as there are no mutual inconsistencies.
Number | Date | Country | Kind |
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2021-101601 | Jun 2021 | JP | national |