Claims
- 1. A method of weaving face-to-face top and bottom pile weaves with figure-forming pile warps selectively bound in a top weave, bound in a bottom weave and extending between the top and bottom weaves respectively in bound-in portions and figure-forming pile portions, comprising currently weaving a top and a bottom weaves with a 2-shot weave according to a double weft weaving process, extending top binding warps and bottom binding warps and bound-in portions of figure-forming pile warps over two wefts while passing figure-forming pile portions of the pile warps over three wefts, and imposing working pattern repeats in groups of three double weft shots.
- 2. The method of claim 1, further comprising controlling each working pattern repeat for the figure-forming pile warps--over three double weft shots--by lift plans which determine positions of the figure-forming pile warps for each shot.
- 3. The method of claim 2, wherein the controlling further comprises controlling the figure-forming pile warps with eighteen different lift plans for the pile warps describing the position of each pile warp such that in a working pattern repeat over 3 wefts mixed color pattern contours are avoided.
- 4. The method of claim 3, wherein the controlling further comprises moving figure-forming pile warp portions between double weft shots, in which:
- the figure-forming pile warp in an actual working pattern repeat is indicated by number 1;
- the figure-forming pile warp from a previous pattern repeat is indicated by number 2;
- the pile warp which is bound-in a bottom weave and is neither 1 nor 2 is indicated by number 3;
- the pile warp which is bound-in a top weave and is neither 1 nor 2 is indicated by number 4; and in which bottom, middle and top portions for the pile warps indicate that the pile warps are respectively, below, between or above plural weft threads lying one above another, and in which the positions are abbreviated to B, M, T, such that in:
- Lift Plan 1:
- pile warp 1: B-T-B; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 2:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 3:
- pile warp 1: B-T-B, pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 4:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 5:
- pile warp 1: B-T-B; pile warp 2: M-B-M
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 6:
- pile warp 1: B-B-T; pile warp 2: T-M-B
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 7:
- pile warp 1: B-T-B; pile warp 2: T-M-T
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 8:
- pile warp 1: B-B-T; pile warp 2: T-T-M
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 9:
- pile warp 1: B-T-B; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 10:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 11:
- pile warp 1: B-T-B; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 12:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 13:
- pile warp 1: T-T-B; pile warp 2: B-B-M
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 14:
- pile warp 1: T-B-T; pile warp 2: B-M-B
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 15:
- pile warp 1: T-T-B; pile warp 2: B-M-T
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 16:
- pile warp 1: T-B-T; pile warp 2: M-T-M
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 17:
- pile warp 1: does not occur; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 18:
- pile warp 1: does not occur; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M,
- the figure-forming pile warp in the working repeat is indicated by number 1;
- the figure-forming pile warp from the previous repeat is indicated by number 2;
- the pile warp which is bound into the bottom weave and is neither 1 nor 2 is indicated by number 3;
- the pile warp which is bound into the top weave and is neither 1 nor 2 is indicated by number 4.
- 5. The method according to claim 4, further characterized in that:
- if a pile warp which is provided for binding into a bottom weave occurs in the working repeat, while in the previous repeat no figure-forming pile warp occurs, lift plan 1 is used for a base weave repeat A and lift plan 2 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the bottom weave occurs in the working repeat, and in the previous repeat the same pile warp forms the pattern, lift plan 3 is used for a base weave repeat A and lift plan 4 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the bottom weave occurs in the working repeat, and in the previous repeat a different pile warp which is provided for being bound into the bottom weave forms the pattern, lift plan 5 is used for a base weave repeat A and lift plan 6 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the bottom weave occurs in the working repeat, and in the previous repeat a different pile warp which is provided for being worked into a top weave forms the figure, lift plan 7 is used for a base weave repeat A and lift plan 8 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, while in the previous repeat no pattern-forming pile warp occurs, lift plan 9 is used for a base weave repeat A and lift plan 10 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, while in the previous repeat the same pile forms the pattern, lift plan 11 is used for a base weave repeat A and lift plan 12 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, while in the previous repeat a different pile warp which is provided for binding into the bottom weave forms the figure, lift plan 13 is used for a base weave repeat A and lift plan 14 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, and in the previous repeat a different pile warp which is provided for binding into the top weave forms the pattern, lift plan 15 is used for a base weave repeat A and lift plan 16 is used for a base weave repeat B;
- if no pattern-forming pile warp occurs in the working repeat, lift plan 17 is used for a base weave repeat A and lift plan 18 is used for a base weave repeat B.
- 6. The method of claim 4, characterized in that lift plans 5', 6', 15' and 16' are used in cases where lift plans 5, 6, 15, 16 respectively are provided, while the successive positions of each pile warp in a working repeat over 3 picks is determined by the lift plans 5', 6', 15' and 16', as follows:
- Lift Plan 5':
- pile warp 1: B-T-B; pile warp 2: B-B-M
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 6':
- pile warp 1: B-B-T; pile warp 2: T-B-B
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 15':
- pile warp 1: T-T-B; pile warp 2: B-T-T
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 16':
- pile warp 1: T-B-T; pile warp 2: T-T-M
- pile warp 3: B-M-B; pile warp 4: M-T-M
- 7. Fabric with figure-forming piles made according to face-to-face pile weaving with plural pile warps selectively bound in a top weave, bound in a bottom weave and extending between the top weave and bottom weave respectively in a bound-in portion and a figure-forming pile portion, comprising the top and bottom weaves formed with a 2-shot weave according to a double weft weaving process, top binding warps and bottom binding warps and bound-in portions of pile warps being extended over two wefts while figure-forming pile portions of the pile warps are passed over three wefts, and working pattern repeats are imposed in groups of three double weft shots.
- 8. Fabric with figure-forming piles made according to face-to-face pile weaving of claim 7, further comprising each working pattern repeat for the pile-warps--being extended over three double weft shots--by weft lift plans which determine positions of the pile warps for each weft shot.
- 9. Fabric with figure-forming piles made according to face-to-face pile weaving of claim 8, wherein the pile warps have been controlled with eighteen different warp plans for the pile warps describing the position of each pile warp such that in a working pattern repeat over 3 wefts mixed color pattern contours are avoided.
- 10. Fabric with figure-forming piles made according to face-to-face pile weaving of claim 9, which;
- a figure-forming pile warp in an actual working pattern repeat is indicated by number 1;
- a figure-forming pile warp from a previous pattern repeat is indicated by number 2;
- the pile warp which is bound-in a bottom weave and is neither 1 nor 2 is indicated by number 3;
- the pile warp which is bound-in a top weave and is neither 1 nor 2 is indicated by number 4; and in which bottom, middle and top portions for the pile warps indicate that the pile warps are respectively, below, between or above plural weft threads lying one above another, and in which the positions are abbreviated to B, M, T, such that in:
- Lift Plan 1:
- pile warp 1: B-T-B; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 2:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 3:
- pile warp 1: B-T-B, pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 4:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 5:
- pile warp 1: B-T-B; pile warp 2: M-B-M
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 6:
- pile warp 1: B-B-T; pile warp 2: T-M-B
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 7:
- pile warp 1: B-T-B; pile warp 2: T-M-T
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 8:
- pile warp 1: B-B-T; pile warp 2: T-T-M
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 9:
- pile warp 1: B-T-B; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 10:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 11:
- pile warp 1: B-T-B; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 12:
- pile warp 1: T-B-T; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 13:
- pile warp 1: T-T-B; pile warp 2: B-B-M
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 14:
- pile warp 1: T-B-T; pile warp 2: B-M-B
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 15:
- pile warp 1: T-T-B; pile warp 2: B-M-T
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 16:
- pile warp 1: T-B-T; pile warp 2: M-T-M
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 17:
- pile warp 1: does not occur; pile warp 2: does not occur
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 18:
- pile warp 1: does not occur; pile warp 2: does not occur
- pile warp 3: B-M-B; pile warp 4: M-T-M,
- the figure-forming pile warp in the working repeat is indicated by number 1;
- the figure-forming pile warp from the previous repeat is indicated by number 2;
- the pile warp which is bound into the bottom fabric and is neither 1 nor 2 is indicated by number 3;
- the pile warp which is bound into the top fabric and is neither 1 nor 2 is indicated by number 4.
- 11. Fabric with figure-forming piles made according to face-to-face pile weaving of claim 9, characterized in that lift plans 5', 6', 15' and 16' are used in cases where lift plans 5, 6, 15, 16 respectively are provided, while the successive positions of each pile warp in a working repeat over 3 picks is determined by the lift plans 5', 6', 15' and 16', as follows:
- Lift Plan 5':
- pile warp 1: B-T-B; pile warp 2: B-B-M
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 6':
- pile warp 1: B-B-T; pile warp 2: T-B-B
- pile warp 3: B-M-B; pile warp 4: M-T-M
- Lift Plan 15':
- pile warp 1: T-T-B; pile warp 2: B-T-T
- pile warp 3: M-B-M; pile warp 4: T-M-T
- Lift Plan 16':
- pile warp 1: T-B-T; pile warp 2: T-T-M
- pile warp 3: B-M-B; pile warp 4: M-T-M.
- 12. Fabric with figure-forming piles made according to face-to-face pile weaving of claim 10, wherein
- if a pile warp which is provided for binding into a bottom weave occurs in the working repeat, while in the previous repeat no figure-forming pile warp occurs, lift plan 1 is used for a base weave repeat A and lift plan 2 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the bottom weave occurs in the working repeat, and in the previous repeat the same pile warp forms the pattern, lift plan 3 is used for a base weave repeat A and lift plan 4 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the bottom weave occurs in the working repeat, and in the previous repeat a different pile warp which is provided for being bound into the bottom weave forms the pattern, lift plan 5 is used for a base weave repeat A and lift plan 6 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the bottom weave occurs in the working repeat, and in the previous repeat a different pile warp which is provided for being worked into a top weave forms the pattern, lift plan 7 is used for a base weave repeat A and lift plan 8 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, while in the previous repeat no figure-forming pile warp occurs, lift plan 9 is used for a base weave repeat A and lift plan 10 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, while in the previous repeat the same pile forms the pattern, lift plan 11 is used for a base weave repeat A and lift plan 12 is used for a base weave repeat
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, while in the previous repeat a different pile warp which is provided for binding into the bottom weave forms the pattern, lift plan 13 is used for a base weave repeat A and lift plan 14 is used for a base weave repeat B;
- if a pile warp which is provided for binding into the top weave occurs in the working repeat, and in the previous repeat a different pile warp Which is provided for binding into the top weave forms the pattern, lift plan 15 is used for a base weave repeat A and lift plan 16 is used for a base weave repeat B;
- if no figure-forming pile warp occurs in the working repeat, lift plan 17 is used for a base weave repeat A and lift plan 18 is used for a base weave repeat B.
Priority Claims (1)
Number |
Date |
Country |
Kind |
0900563 |
Jun 1990 |
BEX |
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Parent Case Info
This application is a continuation of application Ser. No. 709,819, filed Jun. 4, 1991, now abandoned.
US Referenced Citations (2)
Foreign Referenced Citations (3)
Number |
Date |
Country |
0119184 |
Sep 1984 |
EPX |
1535796 |
Jul 1970 |
DEX |
0256239 |
May 1988 |
DEX |
Non-Patent Literature Citations (1)
Entry |
Zucker, "Comparison of Carpet Weaves", Melliand Textilberichte, vol. 65, No. 1, pp. 31-34 (Germany 1984). |
Continuations (1)
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Number |
Date |
Country |
Parent |
709819 |
Jun 1991 |
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