The present disclosure relates to a facepiece.
Firefighters perform rescue operations in dangerous places such as a site of a fire. Therefore, firefighters wear breathing apparatuses when performing rescue operations.
As to such a breathing apparatus, U.S. Pat. No. 5,000,174 (PTL 1) discloses a positive pressure breathing apparatus.
PTL 1: U.S. Pat. No. 5,000,174
A conventional breathing apparatus has, in some cases, made it difficult for a firefighter who is a wearer to move.
According to an aspect, there is provided a facepiece that covers a face of a wearer, the facepiece including: a front surface plate that is a transparent plate-like member having a size that can cover the face of the wearer; and a rotation mechanism passing through the front surface plate on either a right or left side of the wearer and being rotatable with respect to the front surface plate.
Since the facepiece configured as described above includes the rotation mechanism passing through the front surface plate on either the right or left side of the wearer and being rotatable with respect to the front surface plate, forward visibility of the wearer is not obstructed. As a result, the movement of the wearer is not hindered.
The rotation mechanism includes: a first member fixed to the facepiece and having an opening; and a second member fitted into the opening to be rotatable with respect to the first member and having a path, the path passing through the front surface plate and allowing gas to flow therethrough. In this case, the path allowing the gas to flow therethrough is formed by the second member, and thus, the gas can flow stably.
Preferably, the facepiece further includes: a rotatable third member; and a stop member fixed to the first member and being capable of stopping rotation of the third member by engaging with the third member. In this case, the rotation of the second member and the third member can be stopped at a prescribed position by the stop member, and thus, the movement of the wearer is not hindered.
A breathing apparatus includes: any facepiece described above; and a cylindrical member connected to the rotation mechanism of the facepiece, the cylindrical member including: a flexible tube; and a metallic and flexible protective member that covers the tube.
Each embodiment according to the present invention will be described hereinafter with reference to the drawings. In the following description, the same parts and components are denoted by the same reference characters. Their names and functions are also the same. Therefore, detailed description about them will not be repeated.
Facepiece 11 is used in a state of being mounted on a head of a human body.
Facepiece 11 includes a facepiece main body 21 that covers a face of a wearer in the mounted state, and a head strap 22 for fixing facepiece main body 21 to a head of the wearer in the mounted state.
Facepiece main body 21 includes a front surface plate 31 that is a colorless and transparent plate-like member having a size that can cover the face of the human body, and a support 32 that supports front surface plate 31 in front of the face of the wearer at an adequate interval from the face of the wearer in the mounted state. Front surface plate 31 is also referred to as “eyepiece”.
Hereinafter, one surface of front surface plate 31 in the thickness direction that is directed toward the face of the wearer in the mounted state will be referred to as “inner surface”, and a surface opposite to the inner surface will be referred to as “outer surface”.
Front surface plate 31 includes an upper portion 36 arranged to face a substantially upper half of the face of the wearer in the mounted state, and a lower portion 37 connecting to a lower end of upper portion 36 and arranged to face a substantially lower half of the face of the wearer in the mounted state. Upper portion 36 and lower portion 37 are formed to connect to each other in a bent manner. Specifically, upper portion 36 and lower portion 37 are formed such that lower portion 37 is bent toward the inner surface side with respect to upper portion 36.
Each of upper portion 36 and lower portion 37 is formed to have a smoothly curved shape so as to be convex in a direction away from the face of the wearer between right and left ends in the mounted state. In addition, a through hole passing through lower portion 37 in the thickness direction is formed in a central portion of lower portion 37 between the right and left ends.
A nosecup holding portion to which one end of a nosecup 33 is fixed is provided on the inner surface side in the central portion of lower portion 37.
Nosecup 33 is an annular seal member made of elastic soft rubber. Nosecup 33 is formed such that one end thereof is fixed to the nosecup holding portion, and the other end thereof is elastically in surface contact with a portion from an upper portion of the nose to both cheeks and the chin of the wearer, to thereby cover the mouth and the nose of the wearer in the mounted state. As described above, in the mounted state, an airtight breathing chamber is formed by nosecup 33 and the face of the wearer, and an intake gas is supplied to the breathing chamber.
A rotation mechanism 100 is attached to facepiece 11. Rotation mechanism 100 is located midway between gas supply and pressure detection lines 210 and 220 and front surface plate 31 One end of rotation mechanism 100 is connected to gas supply line 210 and pressure detection line 220. The other end of rotation mechanism 100 is connected to front surface plate 31. Facepiece 11 covers the face of the wearer. Facepiece 11 includes front surface plate 31 that is a transparent plate-like member having a size that can cover the face of the wearer, and rotation mechanism 100 passing through front surface plate 31 on either the right or left side of the wearer and being rotatable with respect to front surface plate 31.
Back carrier 300 extends from an upper portion 331 to a lower portion 332. Gas cylinder 250 having a shape extending from upper portion 331 to lower portion 332 is fixed to hack carrier 300 by a band 251. A tip of gas cylinder 250 is inserted between two rod-like portions 304 and 305 of back carrier 300. Air that is an oxygen-containing gas for breathing is, for example, compression-filled into gas cylinder 250 as an intake gas at a pressure higher than the atmospheric pressure.
Lower portion 332 of back carrier 300 is provided with a bypass valve switch 301 and a positive pressure locking switch 302. Bypass valve switch 301 is for guiding a high-pressure gas discharged from gas cylinder 250 to facepiece 11 without going through a pressure demand valve 400 and a regulator 460.
Positive pressure locking switch 302 is for stopping a positive pressure supplied from gas supply line 210 to facepiece 11. In a state where facepiece 11 is removed from wearer 201, supply of the gas from gas supply line 210 to facepiece 11 continues, and thus, the supplied gas is released to the atmosphere without being used. In order to prevent this, positive pressure locking switch 302 is operated to interrupt the supply of the gas from gas supply line 210, and thus, wasteful consumption of the gas can he suppressed.
Lower portion 332 of back carrier 300 is provided with a guard bar 306. Guard bar 306 protects lower portion 332 aback carrier 300 and allows back carrier 300 to stand on the ground on its own.
A main body lock 102 engages with the circular portion of first main body 101. Main body lock 102 is provided with notches 102a, 102b and 102c. Main body lock 102 is rotatable with respect to front surface plate 31, together with first main body 101.
A base 105 is provided to be in contact with front surface plate 31. A plate spring 118 engages with base 105. An engagement portion 118b provided at a tip of plate spring 118 abuts against main body lock 102. Base 105 has an opening 105a.
A connector 109 is provided between base 105 and main body lock 102. Base 105 and connector 109 do not rotate with respect to front surface plate 31. When main body lock 102 is rotated, plate spring 118 fits into any one of notches 102a, 102b and 102c. As a result, the rotation of main body lock 102 can be stopped.
Second main body 111 is provided with protruding portions 111c and 111d extending in parallel with each other. Each of protruding portions 111c and 111d has a cylindrical shape, and internal spaces 111a and 111b thereof are provided to extend longitudinally. Internal spaces 111a and 111b communicate with internal space 101a of first main body 101.
Cylindrical member 108 is held in first main body 101. A projecting portion 108c of cylindrical member 108 is fitted into a cylindrical portion 101c of first main body 101. Cylindrical member 108 has a hollow shape and is located near a rotation axis of first main body 101.
Main body screw 107 is screwed onto an outer circumference of cylindrical portion 101c. A part of projecting portion 108c is sandwiched between main body screw 107 and cylindrical portion 101c, such that cylindrical member 108 is positioned in first main body 101.
Main body lock 102 is provided on the outer circumferential side of cylindrical portion 101c. A collar 121 and connector 109 are arranged between cylindrical portion 101c and main body lock 102. Base 105 is located on the lower side of a flange portion 109f. Connector screw 106 is screwed onto an end of connector 109. Front surface plate 31 is sandwiched between connector screw 106 and base 105.
Plate spring 118 includes an annular portion 118a sandwiched between connector 109 and base 105, and engagement portion 118b connected to annular portion 118a and engaging with main body lock 102. Plate spring 118 is made of an elastic material.
The airtightness between facepiece 11 and rotation mechanism 100 is implemented by the following structure.
Inner hoses 210a and 220a that form a part of metal corrugated tubes for pressure detection and for gas supply are connected to protruding portions 111c and 111d of second main body 111 shown in
Second main body 111 is coupled to first main body 101 by screwing, with a packing 111p interposed therebetween. The airtightness between first main body 101 and second main body 111 is maintained by a squeeze of packing 111p.
As shown in
A packing 132 is provided between collar 121 and connector 109. In addition, by rotating main body lock 102, collar 121 is pressed against connector 109 with packing 132 interposed therebetween, and thus, the airtightness is maintained.
Main body 330 extends longitudinally from upper portion 331 to lower portion 332. Upper portion 331 is provided with a pair of belt holes 339. Upper portion 331 refers to an upper half in the longitudinal direction, and lower portion 332 refers to a lower half in the longitudinal direction. That is, main body 330 includes upper portion 331 located on the neck side of the wearer, and lower portion 332 located on the waist side of the wearer.
Main body 330 is provided with four stoppers 307 for positioning the cylinder. A lid 335 is provided between stoppers 307, and when lid 335 is removed, a recessed portion through which the gas supply line and the pressure detection line pass is exposed.
Main body 330 is provided with a first joint 311. First joint 311 is provided to be rotatable about a rotation axis 311a with respect to main body 330. A hose 312 is connected to first joint 311. Hose 312 is provided to he rotatable about a rotation axis 312a with respect to first joint 311. A second joint 313 is connected to hose 312. Second joint 313 is provided to be rotatable about a rotation axis 313a with respect to hose 312. A connector 314 provided at a tip of second joint 313 can be screwed onto a screwing portion 322 of a valve 320.
The pair of rod-like portions 304 and 305 extend in a direction away from front plate 330a. The pair of rod-like portions 304 and 305 are connected to guard bar 306 in main body 330. Rod-like portions 304 and 305 and guard bar 306 are manufactured by bending one rod.
Main body 330 is provided with a projecting portion 303. Projecting portion 303 is provided with a belt hole 309. Projecting portion 303 is provided closer to upper portion 331 with respect to bypass valve switch 301 and positive pressure locking switch 302.
A pressure demand valve main body 415 is fitted into adjuster main body 413. Pressure demand valve main body 415 cannot move with respect to adjuster main body 413. A shaft 417 is slidably fitted into a cylindrical portion of pressure demand valve main body 415.
Case 401 is in contact with adjuster main body 413. Case 401 is provided with a diaphragm 403. A positive pressure spring 406 is provided on one side of diaphragm 403, and a lever 405 is provided on the other side of diaphragm 403.
Case 401 is provided with a pressure detection port 402. Pressure detection line 220 is inserted into pressure detection port 402. A positive pressure locking shall 410 is arranged in case 401. A second auxiliary lever 409 is connected to positive pressure locking shaft 410. A first auxiliary lever 408 is attached to a cap 426. Positive pressure locking shall 410 is connected to positive pressure locking switch 302.
Pressure demand valve 400 has the function of supplying air having a pressure slightly higher than the atmospheric pressure to facepiece 11 in accordance with breathing. Pressure demand valve 400 implements the above-described function by the following structure.
Air having a medium pressure (1 MPa or less) flows from inlet portion 418 of adjuster main body 413 to pressure demand valve main body 415. The medium-pressure air is enclosed between pressure demand valve main body 415 and adjuster main body 413 by a first O ring 412 and a second O ring 414.
Shaft 417 runs within pressure demand valve main body 415 and a valve body 419 is coupled to shall 417 by a nut 420. Valve body 419 is a composite member of metal and rubber. A rubber portion of valve body 419 is pressed against a sheet surface of pressure demand valve main body 415 by a valve spring 422 fixed by a spring receiver 421, and thus, the flow of the medium-pressure air is stopped. In addition, a U seal 416 is attached to shaft 417 to prevent the medium-pressure air from flowing to the case 401 side.
Case 401 and pressure demand valve main body 415 are coupled to each other and an O ring 411 is provided in the coupled portion to prevent a pressure in case 401 from flowing to the atmosphere.
Case 401 connects to facepiece 11 through pressure detection port 402, and pressure fluctuations in facepiece 11 that occur due to breathing are transmitted into case 401. Diaphragm 403 is made of rubber and sandwiched between a cover 404 and case 401, and thus, the air in case 401 does not leak to the cover 404 side.
Since case 401 is connected to facepiece 11 through pressure detection line 220, the pressure in case 401 fluctuates due to breathing of wearer 201. When the pressure in case 401 fluctuates, a shape of diaphragm 403 is deformed in response to the pressure fluctuation.
Lever 405 is connected to diaphragm 403, and when diaphragm 403 is deformed, lever 405 rotates about a rotation shaft 407. Rotation shaft 407 is fixed by cap 426, and cap 426 is coupled to pressure demand valve main body 415.
Adjuster main body 413 forms a case (main body) of regulator 460. As a result, pressure demand valve 400 and regulator 460 are formed integrally with adjuster 450. In other words, back carrier 300 includes adjuster 450 including regulator 460 and pressure demand valve 400 attached to main body 330 of back carrier 300 and integrated with each other.
Regulator 460 decompresses high-pressure air having a pressure P1 into medium-pressure air having a pressure P2. A high pressure valve sheet 461 is embedded in adjuster main body 413. A shaft 462 of a piston 463 is in contact with high pressure valve sheet 461. Piston 463 is housed in a decompression chamber 470. A spring 465 presses piston 463. When pressure P2 on the pressure demand valve 400 side becomes smaller, the force of pressure P2 pressing piston 463 becomes weaker and piston 463 moves from the position shown in
An O ring 466 is provided between shall 462 and adjuster main body 413. An O ring 467 is provided between a head portion of piston 463 and adjuster main body 413. The airtightness is maintained by these O rings 466 and 467.
Gas supply port 423 connects to facepiece 11 through gas supply line 210. The pressure in facepiece 11 fluctuates due to the air supplied to facepiece 11, and the pressure fluctuation is detected at pressure detection port 402 through pressure detection line 220, and diaphragm 403 moves due to the pressure fluctuation.
Positive pressure spring 406 fixed by cover 404 applies a load corresponding to an amount of compression to diaphragm 403. Cover 404 is provided with a hole through which the atmospheric air is transmitted, and thus, positive pressure spring 406 and the neighborhood thereof have the atmospheric pressure. Due to the load applied by positive pressure spring 406, the pressure in case 401 becomes higher than the atmospheric pressure.
When the pressure in case 401 is reduced by air intake in this state, the force transmitted through diaphragm 403 increases and first auxiliary lever 408 climbs over protrusion 426a of cap 426 that fixes first auxiliary lever 408, and thus, the fixation is released.
A structure for rotating and locking rotation mechanism 100 with respect to facepiece 11 is implemented by the following. First, annular portion 118a of plate spring 118 is attached to base 105.
Base 105 is fitted to connector 109. When main body lock 102 is rotated, any one of notches 102a, 102b and 102c of main body lock 102 engages with engagement portion 118b of plate spring 118. As a result, main body lock 102 is no longer rotated.
In order to rotate main body lock 102, engagement portion 118b is pressed down toward the base 105 side. This releases the engagement between engagement portion 118b and any one of notches 102a, 102b and 102c. As a result, main body lock 102 can be rotated.
A breathing apparatus 1 has the following features.
Adjuster 450, which is a component of breathing apparatus 1, is arranged in hack carrier 300. Thus, as compared with the case in which adjuster 450 is arranged on body front surface 241 of wearer 201, adjuster 450 is not disconnected from the position where adjuster 450 is arranged, while wearer 201 is performing operations.
In back carrier 300, an exposed portion of arranged adjuster 450 is covered with front plate 330a, which is a separate. component. In addition, guard bar 306, which is a self-standing fitting that is not in direct contact with adjuster 450, is provided.
Adjuster 450 has such a structure that the regulating portion (regulator 460) that regulates the high-pressure air and the supply portion (pressure demand valve 400) that supplies an appropriate amount of the regulated air to the wearer in accordance with an amount of breathing are integrated with each other.
Gas supply line 210 and pressure detection line 220, which are hoses for breathing (breathing hoses) that couple facepiece 11 to adjuster 450, connect to facepiece 11 from the back of the wearer without going through body front surface 241.
A part of gas supply line 210 and pressure detection line 220 are housed in back carrier 300. In conjunction with the movement of the neck of wearer 201, gas supply line 210 and pressure detection line 220 extend and contract by a distance of the movement of the neck.
The connection fitting (rotation mechanism 100) that connects facepiece 11 to gas supply line 210 and pressure detection line 220 is rotatable with respect to facepiece 11, while maintaining a protected state from the outside air in facepiece 11 when breathing apparatus 1 is worn.
The hose that connects breathing apparatus 1 to the high-pressure air container (gas cylinder 250) has such a structure that the fitting for connection of the hose (hereinafter, high pressure hose connection titling) has the multiple rotation axes and eccentricity during rotation allows connection to gas cylinders having different sizes.
At a site of a fire, quick and safe operations are required because of operations in a dangerous area. However, smoke produced by the fire impairs visibility. if visibility on the foot side becomes poor, quick and safe operations become difficult because there is a possibility of falling down in a site having a level difference. if adjuster 450, gas supply line 210 and pressure detection line 220 are provided on the body front surface in this situation, downward visibility becomes poor due to the components of breathing apparatus 1. In the present breathing apparatus, adjuster 450 is not provided on the body front surface, and gas supply line 210 and pressure detection line 220 are connected to facepiece 11 from the back of the body. Therefore, there are no components that obstruct downward visibility, and thus, visibility does not become poor.
When breathing apparatus 1 is used for operations in a narrow space, movements such as lying on wearer's stomach, squatting, and holding a ladder may be required in some cases. If adjuster 450, gas supply line 210 and pressure detection line 220 are provided on body front surface 241, ease of operation is inhibited due to interference with the components.
In breathing apparatus 1 according to the embodiment, adjuster 450, gas supply line 210 and pressure detection line 220 are not provided on the body front surface. Therefore, wearer 201 can bring his body into close contact with the ground or a ladder, and thus, ease of operation is enhanced.
Breathing apparatus 1 according to the embodiment is provided with the component that covers the exposed portion of adjuster 450, and guard bar 306 which is a self-standing fitting that is not in direct contact with adjuster 450. Therefore, breathing apparatus 1 according to the embodiment has a structure for protecting adjuster 450 against impacts caused by collision and falling.
By integrally forming adjuster 450, the hose (hereinafter, medium pressure hose) that connects regulator 460 to pressure demand valve 400 becomes unnecessary. Since the medium pressure hose is made of rubber, the medium pressure hose deteriorates over time. However, since the hose becomes unnecessary, the maintainability is enhanced. In addition, since the medium pressure hose becomes unnecessary, adjuster 450 is reduced in size.
When wearer 201 looks right and left and up and down, or when wearer 201 takes various postures, the neck of wearer 201 moves. When the neck moves beyond the elasticity of the hose, the hose is pulled by the movement of the neck. When the hose is designed to flex with the movement of the neck taken into consideration, wearer 201 may be caught by the hose during operation if the hose is excessively exposed on the body front surface.
In breathing apparatus 1 according to the first embodiment, gas supply line 210 and pressure detection line 220 extend and contract in accordance with the movement of the neck, and thus, stress on the neck portion is relieved. In addition, gas supply line 210 and pressure detection line 220 are housed in back carrier 300, and thus, excessive exposure of the hose is suppressed and ease of operation is enhanced.
Since rotation mechanism 100 rotates, the up and down and right and left movement of the neck is followed when breathing apparatus 1 is worn, and thus, stress on the neck portion is relieved.
In addition, when water enters gas supply line 210, pressure detection line 220 and adjuster 450 through the facepiece as a result of assisted water spraying or the like, in a state where breathing apparatus 1 is worn and facepiece 11 is taken off (standby state), the water causes a failure of breathing apparatus 1 due to corrosion of the components or freezing under low temperature. Since rotation mechanism 100 rotates, facepiece 11 can be rotated in the standby state so as to be oriented in a direction that prevents entry of the water of assisted water spraying.
Gas cylinder 250 varies in internal volume depending on an amount of carried air, and thus, varies in size of the container itself. In contrast, the hose connecting to gas cylinder 250 generally has a multilayer structure in order to withstand the high-pressure air, and thus, the hose itself is inferior in elasticity. Therefore, when the hose is connected to gas cylinders 250 having different sizes, it is necessary to provide a degree of freedom for the high pressure hose connection fitting, or to adjust a position where each gas cylinder 250 is fixed to the back carrier. In the case of providing the degree of freedom for the high pressure hose connection fitting, sliding of the high pressure hose connection fitting for position adjustment applies the frictional force due to a mass of the component and a configuration of a component connected to the high pressure hose connection fitting. Since connection to gas cylinder 250 is performed whenever breathing apparatus 1 is used, the repeated action leads to stress of wearer 201 and device wear.
A high pressure hose connection fitting 310, which is a guide path that guides the gas of gas cylinder 250 from outside main body 330 to inside main body 330, is provided between gas cylinder 250 and regulator 460. High pressure hose connection fitting 310 includes first joint 311, hose 312 and second joint 313. High pressure hose connection fitting 310 is rotatable along a plurality of axes. By providing the multiple rotation axes to high pressure hose connection fitting 310 for connection, the connectivity to gas cylinder 250 is enhanced. In the present embodiment, high pressure hose connection fitting 310 has three rotation axes 311a, 312a and 313a. However, high pressure hose connection fitting 310 may have more or fewer rotation axes.
It should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
1 breathing apparatus; 11 facepiece; 21 facepiece main body; 22 head strap; 31 front surface plate; 32 support; 33 nosecup; 36, 331 upper portion; 37, 332 lower portion; 100 rotation mechanism; 101 first main body; 101a, 111a, 111b internal space; 101c cylindrical portion; 102 main body lock; 102a, 102b, 102c notch; 102n, 330c groove, 103 upper main body cover; 104 lower main body cover; 105 base; 106 connector screw; 107 main body screw; 108 cylindrical member; 108c, 303 projecting portion; 109, 314 connector; 109f flange portion; 109t, 182 lug; 111 second main body; 111c, 111d protruding portion; 118 plate spring; 118a annular portion; 118b engagement portion; 121 collar; 181 deflector; 200 protective clothing; 201 wearer; 210 gas supply line; 210a, 220a inner hose; 210b, 220b outer case; 211, 212 connector; 220 pressure detection line; 230 helmet; 240 neck guard (Shikoro); 241 body front surface; 250 gas cylinder; 251 hand; 300 back carrier; 301 bypass valve switch; 302 positive pressure locking switch; 302a cover; 304, 305 rod-like portion; 306 guard bar; 307 stopper; 309, 339 belt hole; 310 high pressure hose connection fitting; 311 first joint; 311a, 312a, 313a, 407 rotation axis; 312 hose; 313 second joint; 320 valve; 322 screwing portion; 330 main body; 330a front plate; 330b back plate; 335 lid; 380 drain plug cover; 400 pressure demand valve; 401 case; 402 pressure detection port; 403 diaphragm; 404 cover; 405 lever; 406 positive pressure spring; 408 first auxiliary lever; 409 second auxiliary lever; 410 positive pressure locking shaft; 411, 412, 414 ring; 413 adjuster main body; 415 pressure demand valve main body; 416 seal; 417 shaft; 418 inlet portion; 419 valve body; 420 nut; 422 valve spring; 423 gas supply port; 426 cap; 430 drain plug; 431 opening; 433 water; 450 adjuster; 460 regulator.
Number | Date | Country | Kind |
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2018-103689 | May 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/021134 | 5/28/2019 | WO | 00 |