The following information is provided to assist the reader in understanding the devices, systems and/or methods disclosed below and the environment in which such devices, systems and/or methods will typically be used. The terms used herein are not intended to be limited to any particular narrow interpretation unless clearly stated otherwise in this document. References set forth herein may facilitate understanding of the devices, systems and/or methods or the background. The disclosure of all references cited herein are incorporated by reference.
A supplied-air respirator such as self-contained breathing apparatus (SCBA) permits a person to breath in hazardous environments such as fires and confined spaces where breathing would be difficult or impossible without mechanical aid. A supplied-air respirator may, for example, include a full facepiece, a harness and carrier assembly, an air cylinder full of high pressure compressed air for breathing and at least one, and more typically two, air-pressure regulators. The first or first-stage regulator is typically mounted near the air cylinder and functions to reduce the relatively high pressure of the compressed air from the air cylinder to above atmospheric pressure. The air cylinder typically contains air or gas under high pressure (for example, 2200 psi to 4500 psi). The first stage regulator may, for example, reduce the pressure to about 80-100 psi. The second or second-stage regulator is typically mounted on the facepiece and functions to adjust the flow of air to meet the respiratory needs of the user. Respiration-controlled regulator assemblies are disclosed, for example, in U.S. Pat. Nos. 4,821,767 and 5,016,627.
The facepiece or face mask, which is sealed to the face of the user, typically includes a lens through which the user can view the surrounding environment. The facepiece also includes a port or mount for fluid connection with the second-stage regulator through which inspired air passes into the face mask and an exhalation port through with expired air passes out of the mask. In some facepieces, a single port is used for both inspired and expired air. In other facepieces, separate ports are used. The user's respiration controls a valve system (for example, including an inhalation valve and an exhalation valve) to control delivery of pressurized air via the second-stage regulator. Often, it is desirable to maintain a slight positive pressure within the facepiece relative to ambient pressure. Facepieces for supplied-air respirators in which a positive pressure is maintained within the facepiece are often referred to as pressure demand facepieces, while other facepieces for supplied-air respirators are often referred to as demand facepieces.
The valve system of many facepieces results in resistance to inhalation and exhalation (which must be overcome by the user) when the facepiece is used without the pressure regulator in place (often referred to as a “stand-by” or “ambient” mode of operation). In the case of pressure demand facepieces, the exhalation valve is biased in a closed position (for example, spring-loaded) to maintain a slight positive pressure during normal operation thereof, exacerbating exhalation resistance as compared to demand facepieces. The resistance to inhalation and exhalation can result in discomfort and fatigue for the user.
A number of facepieces have provided open ports therein such that respiration can occur generally without restriction when that the facepiece is used in the stand-by mode (that is, without the pressure regulator in connection therewith). However, such ports usually result in contamination of the pressure regulator, which is undesirable because pressure regulators are often shared between users.
In one aspect, a respiration system includes a regulator including an inlet for connection to a source of pressurized gas (which includes oxygen) and an outlet for delivery of the gas to the user, and a respiration facepiece for use in connection with the regulator. The facepiece includes an interface to which the regulator is removably attachable, at least one seal system to form a sealing engagement with the face of a user to encompass the nose and mouth of a wearer, an inhalation or inspiration port in fluid connection with the regulator interface and in fluid connection with the interior of the facepiece, at least one inhalation check valve in fluid connection between the inhalation port and the interior of the facepiece; an exhalation or expiration port in fluid connection with the facepiece; an exhalation or expiration check valve in fluid connection with the exhalation port; and an ambient port separate from the inhalation port and from the exhalation port. The ambient port is in fluid connection with the interior of the facepiece without an intervening check valve. The ambient port is in fluid connection with the interface such that the regulator seals the ambient port from fluid connection with the outlet of the regulator upon connection of the regulator to the regulator interface. The inhalation port and the ambient port may, for example, be formed in the interface.
The regulator may, for example, include at least one sealing member to seal the ambient port from fluid connection with the outlet of the regulator upon connection of the regulator to the interface. In a number of embodiments, the regulator includes a first sealing member to form a seal with the inhalation port (for example, with an inner wall thereof) and a second sealing member to form a seal with the interface (for example, with an inner wall thereof).
The system may, for example, further include an adapter to attach a filter to the interface. The adapter includes a facepiece interface adapted to connect to the interface of the facepiece and a filter interface adapted to connect to the filter. In a number of embodiments, the adapter includes an inhalation passage and a separate exhalation passage. In a number of such embodiments, the inhalation passage is in fluid connection with the inhalation port of the facepiece, and the exhalation passage is in fluid connection with the ambient port when the adapter is attached to the interface of the facepiece. The adapter may, for example, further include an exhalation check valve in fluid connection with the exhalation passage.
In a number of embodiments, the regulator further includes a microphone. The microphone may, for example, be positioned to be in general alignment with the ambient port when the regulator is connected to the interface.
In another aspect, a regulator, which is for use with a facepiece including an ambient or an open port in fluid connection with an interior of the facepiece without an intervening check valve, includes an inlet for entry of pressurized breathing gas into the pressure regulator at a first pressure, an outlet for transmitting breathing gas into the facepiece, and at least one sealing member to seal the open port from fluid connection with the ambient atmosphere and from fluid connection with the outlet of the pressure regulator when the regulator is attached to the facepiece. The sealing member may, for example, be adapted to contact an inner wall of the open port. The regulator may further include at least one other sealing member to form a seal with an interface of the facepiece to which the regulator is removably attachable.
The regulator may, for example, further include a microphone. The microphone may, for example, be positioned to be generally aligned with the open port upon connection of the regulator to the facepiece.
In another aspect, a method of reducing resistance to breathing in a facepiece for use with a regulator including an inlet for connection to a source of pressurized gas (which includes oxygen) includes: providing an interface to which the regulator is removably attachable, providing at least one seal system to form a sealing engagement with the face of a user to encompass the nose and mouth of a wearer; providing an inhalation port in fluid connection with the regulator interface and in fluid connection with the interior of the facepiece, providing at least one inhalation check valve in fluid connection between the inhalation port and the interior of the facepiece, providing an exhalation port in fluid connection with the facepiece, providing an exhalation check valve in fluid connection with the exhalation port; and providing an ambient port separate from the inhalation port and the exhalation port. The ambient port is in fluid connection with the interior of the facepiece without an intervening check valve. The ambient port is also in fluid connection with the interface such that the regulator seals the ambient port from fluid connection with the outlet of the regulator upon connection of the regulator to the interface. The inhalation port and the ambient port may, for example, be formed in the interface. In a number of embodiments, the method further includes providing a sealing connection between the regulator and the interface. The regulator may, for example, include a microphone positioned to be in general alignment with the ambient port when the regulator is connected to the interface.
In a further aspect, a regulator for use with a facepiece, which includes a port in fluid connection with an interior of the facepiece, includes an inlet for entry of pressurized breathing gas into the pressure regulator at a first pressure, an outlet for transmitting breathing gas into the facepiece, and a microphone. The regulator may further include at least one sealing member adapted to provide a seal between the microphone and ambient atmosphere.
The devices, systems and/or methods, along with the attributes and attendant advantages thereof, will best be appreciated and understood in view of the following detailed description taken in conjunction with the accompanying drawings.
As used herein and in the appended claims, the singular forms “a,” “an”, and “the” include plural references unless the content clearly dictates otherwise. Thus, for example, reference to “an ambient port” includes a plurality of such ambient ports and equivalents thereof known to those skilled in the art, and so forth, and reference to “the ambient port” is a reference to one or more such ambient ports and equivalents thereof known to those skilled in the art, and so forth.
As used herein in reference to facepiece 10 and other components, terms such as “front”, “forward”, “rear”, “rearward”, “up”, “down” or like terms refer generally to reference directions associated with a person wearing facepiece 10 and standing upright.
Facepiece 10 may, for example, have attached thereto an attachment section 380 which can be connected to, for example, strapping to attach facepiece 10 to the head of the user and to maintain face blank 20 of respirator mask 10 in sealing engagement with the face of the user.
Lens 50, through which the user views the surrounding environment, is attached to an upper portion of the front section 15 of facepiece 10 via a sealing rim 70. Respiration and/or filtering components are attached to front section 15 of facepiece 10 below lens 50. As illustrated, for example, in
A respirator component structure of housing 200 is attached to forward extending section 120. In that regard, housing 200 forms a sealed engagement, fit or connection with the internal wall of extending section 120. Housing, 200 may, for example, include a channel or groove 210 around the periphery thereof which forms a sealing engagement with the internal wall of extending section 120 (see, for example,
Housing 200 also includes an exhalation port 220 (see, for example,
An interface port 252 is formed in an interface portion or interface 250 of component housing 200 of facepiece 10 to place facepiece 10 in fluid connection with, for example, a second stage pressure regulator 400 or other regulator so that pressurized breathing gas (for example, air or oxygen) can be supplied from a pressurized air tank 500 (illustrated schematically in dashed lines in
When connected to facepiece 10, pressure regulator 400 delivers breathing gas to the user on demand. As known in the art, pressure regulator 400 may, for example, include a diaphragm 402 biased by a spring 404 that divides the regulator assembly into an inner chamber 406 (which is in fluid connection with an interior of facepiece 10 and generally has a pressure corresponding to the pressure within facepiece 10) and an outer chamber 408 (which is in fluid connection with the surrounding environment and generally has a pressure corresponding to the surrounding environment). See, for example,
As illustrated in
In the illustrated embodiment, spring loaded retaining flanges 420 of pressure regulator 400 (see, for example,
An inhalation port 260 is in fluid connection with interface port 252 and provides a port for entry of, for example, pressurized air from pressure regulator 400 into the interior of facepiece 10 (see, for example,
In a number of embodiments, respirator mask 10 may, for example, also include a nose cup 300 that assists in directing the flow of air within respirator mask 10. Nose cup 300, which encompasses the nose and chin portion of the face, may, for example, be formed integrally from an elastomeric polymeric material such as an elastomer (for example, silicone). In the illustrated embodiment, nose cup 300 is attached to component housing 200 from the rear by, for example, extending or stretching a forward port or opening 310 of nose cup 300 around a flange 270 which is attached to component housing 200 via threading 272 on flange 270 and cooperating threading 282 on a rearward element 280 of component housing 200. Nosecup 300 may, for example, include one or more inhalation check valves 320. In the illustrated embodiment, a speech voicemitter 284 is positioned between port 310 and rearward element 280 to help provide intelligible speech transmittance through facepiece 10. In several embodiments, voicemitter 284 was formed from a thin film enclosed in a perforated aluminum housing. Passages such as passages 216 may, for example, be formed in housing 200 to facilitate voice transmittal.
Respirator mask 10 also includes a housing cover 288 (see
As, for example, illustrated in
Ambient port 298 provides a flow path between the interior of facepiece 10/nose cup 300 and the ambient atmosphere when pressure regulator 400 is removed from connection with facepiece 10, and facepiece 10 is used in an ambient or standby mode. By providing a fluid path between ambient air and the user without intervening check valves, ambient port 298 reduces resistance to both inhalation and exhalation as compared to some facepieces in which inhalation and exhalation must occur through check valves when the facepiece is operated in an ambient mode. Ambient port 298 further provides a generally unobstructed or direct path for voice transmission from facepiece 10.
Unlike other facepieces in which an open port is provided in fluid connection between the wearer and the ambient atmosphere without an intervening check valve, ambient port 298 is formed separately from both inhalation port 260 and exhalation port 220. In other facepieces in which an ambient port is in fluid connection with the inhalation port and/or exhalation port, contamination of the regulator by a user's breath is problematic. As discussed above, regulators are often shared between users and cross-contamination can occur.
As illustrated in
As illustrated in
Ambient port 298 may be sealed in other manners upon connection of pressure regulator 400 to pressure regulator interface 250. For example, in an alternative embodiment, pressure regulator 400 may include a section which enters ambient port 298 and forms a seal with an inner wall thereof (for example, via a sealing member such as an O-ring).
After use in the ambient mode and subsequent connection of pressure regulator 400, only exterior surfaces of pressure regulator 400 in contact with the surfaces of ambient port 298 are contaminated as a result of the user's breathing during use in the ambient mode. Such surfaces can be readily disinfected (for example, by swabbing with a disinfectant) before use of pressure regulator 400 by another user if desired. However, use of a disinfectant is not necessary. Cross-contamination between users will not occur even if a pressure regulator contaminated via use with a facepiece as described herein is used in connection with another facepiece as described herein.
Pressure regulator 400 may include or have connected thereto in the vicinity of a section or surface 456 (which is generally adjacent to ambient port 298 upon connection of pressure regulator 400 to interface 250) a microphone 470 for transmission of the user's voice. Such positioning of microphone 470 provides a generally direct path between the user's mouth and microphone 470. Sealing member 462 provides a seal between microphone 470 and the ambient atmospheres. Pressure regulator 400 and sealing member 462 thereof protect microphone 470 from environmental elements such as dirt and water that can damage microphone 470.
Facepiece 10 can also be operated in, for example, an air purifying respirator (APR) mode by attachment of a respiration filter thereto via pressure regulator 400 using, for example, an adapter. The filter adapter can be used without having a higher breathing resistance when a filter is connected.
Adapter 600 further includes a filter interface 630 on a forward portion thereof to removably attach a filter 700 thereto. In the illustrated embodiment, filter interface 630 include threading 632 which cooperates with cooperating threading 704 on filter 700. Other cooperating attachment mechanisms as known in the attachment arts may be used. As illustrated in
Adapter 600 includes an inhalation passage 620 passing therethrough which is placed in fluid connection with inhalation port 260 upon attachment of adapter 600 to interface 250. In the illustrated embodiment, a rearward extending section 612 of adapter 600, through which passage 620 passes, extends into inhalation port 260. Adapter 600 also includes at least a one sealing member 614 (for example, an elastomeric element such as an O-ring), which forms a seal with interface 250 (for example, with an inner wall thereof).
Adapter 600 further includes an exhalation passage 640 which is placed in fluid connection with ambient port 298 upon connection of adapter 600 with interface 250. Exhalation passage 640 is in fluid connection with an exhalation port 650 that may, for example, include an umbrella valve 652 as known in the art. Expired air from the user can thereby pass through ambient port 298, directly into passage 640 of filter adapter 600, and through umbrella valve 652 (which is not biased in closed position).
The foregoing description and accompanying drawings set forth embodiments. Various modifications, additions and alternative designs will, of course, become apparent to those skilled in the art in light of the foregoing teachings without departing from the scope hereof, which is indicated by the following claims rather than by the foregoing description. All changes and variations that fall within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application claims benefit of U.S. Provisional Patent Application Ser. No. 61/360,935, filed Jul. 2, 2010, the disclosure of which is incorporated herein by reference.
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