Vanadium energy storage devices may include vanadium flow batteries, a type of rechargeable flow battery that employs vanadium ions as charge carriers. However, the commercial applicability prior art of vanadium energy storage devices has been limited due relatively a poor energy-to-volume ratio and to low potential differences in systems utilizing vanadium active materials.
Disclosed herein are vanadium active materials that permit a much more widespread application and use of vanadium energy storage devices and methods of producing the same. The vanadium active materials and devices comprising such materials disclosed herein overcome a number of issues present with prior art vanadium energy storage devices, such as limited energy storage capacity, low charge and discharge rates, poor capacitance, and poor cycling stability, among other issues.
One such improved energy storage device that may be fabricated with the vanadium active materials disclosed herein may include supercapacitors. Supercapacitor devices have emerged as one of the leading energy-storage technologies due to their short charge/discharge time and exceptional cycling stability; however, the state-of-the-art energy density is relatively low. Hybrid electrodes based on transition metal oxides and carbon-based materials are considered as promising candidates to overcome this limitation. Disclosed are graphene/vanadium oxide (graphene/VOx) electrodes that incorporate vanadium oxides with multiple oxidation states onto highly conductive graphene scaffolds synthesized via a facile laser-scribing process. An exemplary graphene/VOx electrode exhibits a large potential window with a high three-electrode specific capacitance of about 1,110 F/g. The exemplary aqueous graphene/VOx symmetric supercapacitors (SSCs) have a high energy density of about 54 Wh/kg with little capacitance loss after 20,000 cycles. Moreover, the exemplary flexible quasi-solid-state graphene/VOx SSCs exhibit a very high energy density of about 72 Wh/kg, or about 7.7 mWhcm3, outperforming many commercial devices. With a charge transfer resistance (Rct)<0.02Ω and Coulombic efficiency close to 100%, these exemplary gel graphene/VOx SSCs can retain about 92% of their capacitance after about 20,000 cycles. The process enables the direct fabrication of redox-active electrodes that can be integrated with essentially any substrate, including silicon wafers and flexible substrates, showing great promise for next-generation large-area flexible displays and wearable electronic devices.
Aspects disclosed herein provide an electrode comprising a graphene scaffold, the graphene scaffold comprising a three-dimensional network of interconnected pores, a first vanadium oxide in a first oxidation state, and a second vanadium oxide in a second oxidation state. Aspects disclosed herein also provide a vanadium active material providing a graphene scaffold, the graphene scaffold comprising a three-dimensional network of interconnected pores, a first vanadium oxide in a first oxidation state, and a second vanadium oxide in a second oxidation state. In some embodiments, the graphene scaffold comprises an interconnected corrugated carbon-based network (ICCN) having a plurality of expanded and interconnected carbon layers. In some embodiments, the graphene scaffold comprises a pore size from about 0.1 μm to about 10 μm. In some embodiments, the graphene scaffold comprises a pore size from about 0.5 μm to about 5 μm. In some embodiments, there is a third vanadium oxide in a third oxidation state. In some embodiments, there is a fourth vanadium oxide in a fourth oxidation state. In some embodiments, the first vanadium oxide comprises Vanadium (III) Oxide (V2O3). In some embodiments, the concentration of V2O3 in the electrode is from about 60%-80% w/w. In some embodiments, the concentration of V2O3 in the electrode is about 70% w/w. In some embodiments, the V2O3 comprises a rhombohedral corundum-type structure. In some embodiments, the second vanadium oxide comprises Vanadium (IV) Oxide (VO2). In some embodiments, the concentration of VO2 in the electrode is from about 5%-25% w/w. In some embodiments, the concentration of VO2 in the electrode is about 14.3% w/w. In some embodiments, there is a third vanadium oxide. In some embodiments, the third vanadium oxide comprises Vanadium (II) Oxide (VO). In some embodiments, the concentration of VO in the electrode is from about 5%-25% w/w. In some embodiments, the concentration of VO in the electrode is about 12.6% w/w. In some embodiments, there is a fourth vanadium oxide. In some embodiments, the fourth vanadium oxide comprises Vanadium (V) Oxide (V2O5). In some embodiments, the concentration of V2O5 in the electrode is from about 0.5%-15% w/w. In some embodiments, the concentration of V2O5 in the electrode is about 3.2% w/w. In some embodiments, the electrode comprises sharp peaks at about 24.4°, 33.2°, 36.4°, and 54.2° when analyzed by x-ray powder diffraction. In some embodiments, the electrode comprises a peak at about 514.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, the electrode comprises a peak at about 512.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, the electrode comprises a peak at about 517.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, the electrode further comprises non-stoichiometric vanadium oxides. In some embodiments, the total vanadium oxide content is about 93% w/w, and the graphene content is about 6.8% w/w. In some embodiments, any of the vanadium oxides comprise vanadium oxide nanoparticles. In some embodiments, the vanadium oxide nanoparticles comprise a mean particle size ranging from about 10 nm to about 70 nm. In some embodiments, the vanadium oxide nanoparticles comprise a mean particle size ranging from about 15 nm to about 50 nm. In some embodiments, the vanadium oxide nanoparticles comprise a mean particle size ranging from about 15 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles comprise a mean particle size ranging from about 20 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles comprise a mean particle size ranging from about 25 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles comprise a mean particle size of about 25 nanometers. In some embodiments, there is an interconnected network of vanadium oxide nanoparticles of differing particle size.
In some embodiments, the graphene scaffold comprises an oxygen-containing functional group comprising C—O, C—O—C, C═O, or COOH. In some embodiments, the vanadium oxide nanoparticles are anchored to the graphene scaffold. In some embodiments, the vanadium oxide nanoparticles are anchored to the graphene scaffold at the oxygen-containing functional group. In some embodiments, the vanadium oxide nanoparticles configured to improve the migration of an electrolyte ion into an active site of the electrode. In some embodiments, the electrode comprises a specific capacitance ranging from about 200 F/g at a scan rate of about 1,000 mV/s to about 1,050 F/g at a scan rate of about 10 mV/s. In some embodiments, the electrode comprises a peak specific capacitance of about 1,110 F/g at a scan rate of about 20 mV/s. In some embodiments, the electrode comprises a resistance from about 0.2 ohms to about 0.4 ohms. In some embodiments, the electrode comprises a resistance of about 0.28 ohms. In some embodiments, the mean areal loading of the vanadium oxides is from about 0.05 mg/cm2 to about 0.75 mg/cm2. In some embodiments, the mean areal loading of the vanadium oxides is about 0.3 mg/cm2. In some embodiments, the electrode is about 5 μm to about 25 μm in thickness. In some embodiments, the electrode is about 15 μm thick. In some embodiments, the electrode is a nanocomposite electrode.
Aspects disclosed herein provide an energy storage device comprising: an electrode comprising a graphene scaffold, the graphene scaffold comprising a three-dimensional network of interconnected pores, a first vanadium oxide in a first oxidation state, and a second vanadium oxide in a second oxidation state; and an electrolyte. In some embodiments, there is a separator. In some embodiments, the graphene scaffold comprises an ICCN having a plurality of expanded and interconnected carbon layers. In some embodiments, the energy storage device is a SSC. In some embodiments, the energy storage device is a SSC comprising two electrodes of identical composition. In some embodiments, the SSC comprises about a 1.3 V operating voltage. In some embodiments, the SSC retains 100% of its initial capacitance after 10,000 cycles, or 20,000 cycles. In some embodiments, the SSC exhibits a triangular galvanostatic charge-discharge curve, or a galvanostatic charge-discharge curve comprising a first linear portion, a peak, and a second linear portion. In some embodiments, the galvanostatic charge-discharge curve maintains its shape at current densities of about 0.5, 1, 2 3, 4, and 5 A/g. In some embodiments, the SSC exhibits a resistance below about 5 ohms. In some embodiments, the SSC exhibits a cell voltage of at least about 1.3 V. In some embodiments, the SSC exhibits a cell voltage of about 1.3 V, 1.5 V, or 1.7 V. In some embodiments, the graphene scaffold has a pore size from about 0.1 μm to about 10 μm. In some embodiments, the graphene scaffold has a pore size from about 0.5 μm to about 5 μm. In some embodiments, there is a third vanadium oxide in a third oxidation state. In some embodiments, there is a fourth vanadium oxide in a fourth oxidation state. In some embodiments, the first vanadium oxide comprises Vanadium (III) Oxide (V2O3). In some embodiments, the concentration of V2O3 in the electrode is from about 60%-80% w/w. In some embodiments, the concentration of V2O3 in the electrode is about 70% w/w. In some embodiments, the V2O3 comprises a rhombohedral corundum-type structure. In some embodiments, the second vanadium oxide comprises Vanadium (IV) Oxide (VO2). In some embodiments, the concentration of VO2 in the electrode is from about 5%-25% w/w. In some embodiments, the concentration of VO2 in the electrode is about 14% w/w. In some embodiments, there is a third vanadium oxide. In some embodiments, the third vanadium oxide comprises Vanadium (II) Oxide (VO). In some embodiments, the concentration of VO in the electrode is from about 5%-25% w/w. In some embodiments, the concentration of VO in the electrode is about 12.6% w/w. In some embodiments, there is a fourth vanadium oxide. In some embodiments, the fourth vanadium oxide comprises Vanadium (V) Oxide (V2O5). In some embodiments, the concentration of V2O5 in the electrode is from about 0.5%-15% w/w. In some embodiments, the concentration of V2O5 in the electrode is about 3.2% w/w. In some embodiments, the electrode comprises sharp peaks at about 24.4°, 33.2°, 36.4°, and 54.2° when analyzed by x-ray powder diffraction. In some embodiments, the electrode comprises a peak at about 514.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, the electrode comprises a peak at 512.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, the electrode comprises a peak at about 517.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, there are non-stoichiometric vanadium oxides. In some embodiments, the total vanadium oxide content is about 93% w/w and the graphene content is about 6.8% w/w. In some embodiments, any of the vanadium oxides comprise vanadium oxide nanoparticles. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 10 nm to about 70 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 15 nm to about 50 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 15 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 20 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 25 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size of about 25 nanometers. In some embodiments, there is an interconnected network of vanadium oxide nanoparticles of differing particle size. In some embodiments, the graphene scaffold comprises an oxygen-containing functional group comprising C—O, C—O—C, C═O, or COOH. In some embodiments, at least a portion of the vanadium oxide nanoparticles are anchored to the graphene scaffold. In some embodiments, at least a portion of the vanadium oxide nanoparticles are anchored to the graphene scaffold at the oxygen-containing functional group. In some embodiments, the vanadium oxide nanoparticles improve the migration of an electrolyte ion into an active site of the electrode.
In some embodiments, the electrolyte is an aqueous electrolyte, and the device is an aqueous SSC. In some embodiments, the aqueous SSC retains about 119% of its initial capacitance after continuously being charged and discharged at about 40 A/g (12 mA cm−2) for about 10,000 cycles. In some embodiments, the aqueous SSC increases in capacitance by about 23% in the first 700 cycles. In some embodiments, the aqueous SSC retains about 112% of its initial capacitance after continuously being charged and discharged at about 40 A/g (12 mA cm−2) for about 20,000 cycles. In some embodiments, the aqueous SSC increases its initial capacitance by at least 20% after about 700 cycles. In some embodiments, the aqueous SSC maintains about 92% of its initial capacitance after about 19,000 cycles. In some embodiments, the aqueous SSC maintains about 92% of its peak capacitance after about 19,000 cycles. In some embodiments, the aqueous SSC maintains at least about 85% of its initial capacitance after about 19,000 cycles. In some embodiments, the aqueous SSC has an energy density of about 54 Wh/kg. In some embodiments, the aqueous SSC has an energy density of at least 45 Wh/kg. In some embodiments, the aqueous SSC has a power density of about 21 kW/kg. In some embodiments, the aqueous SSC has a power density of at least 15 kW/kg. In some embodiments, the aqueous SSC has an operating voltage of about 1.3 V and a gravimetric capacitance of about 229 F/g.
In some embodiments, the electrolyte comprises a gel electrolyte, and the device is a semisolid state SSC. In some embodiments, the gel electrolyte comprises LiCl/PVA. In some embodiments, the semisolid state SSC has a gravimetric device capacitance of about 208 F/g at a scan rate of has 1 mV/s. In some embodiments, the semisolid state SSC has an energy density of about 65 Wh/kg at a scan rate of about 1 mV/s. In some embodiments, the semisolid state SSC has a power density of about 156 W/kg at a scan rate of about 1 mV/s. In some embodiments, the semisolid state SSC is configured to increase the speed of faradic surface reactions. In some embodiments, the semisolid state SSC exhibits between about 80% and about 100% columbic efficiency. In some embodiments, the semisolid state SSC exhibits about 85% columbic efficiency at about 1 mV/s. In some embodiments, the semisolid state SSC exhibits at least about 85% columbic efficiency at scan rates from about 1 mV/s to about 1,000 mV/s. In some embodiments, the semisolid state SSC exhibits at least about 80% capacitance retention after about 10,000 cycles, or about 20,000 cycles. In some embodiments, the semisolid state SSC exhibits between about 90% to about 100% capacitance retention after about 10,000 cycles, or about 20,000 cycles. In some embodiments, the semisolid state SSC exhibits between about 90% to 100% capacitance retention after about 10,000 cycles, or about 20,000 cycles being continuously charged and discharged at about 30 A/g (9 mA cm−2). In some embodiments, the semisolid state SSC is a flexible semisolid state SSC. In some embodiments, the flexible semisolid state SSC maintains its cyclic voltammetry curves when bent. In some embodiments, the flexible semisolid state SSC maintains its columbic efficiency, energy density, power density, or capacitance when bent. In some embodiments, the flexible semisolid state SSC has an operating voltage of about 1.5 V, and a gravimetric capacitance of about 230 F/g. In some embodiments, the flexible semisolid state SSC has an operating voltage of about 1.7 V, and a gravimetric capacitance of about 150 F/g. In some embodiments, the flexible semisolid state SSC comprises a Coulombic efficiency ranging from about 85% to about 100%, wherein about 85% Coulombic efficiency is achieved at 1 mV/s, and wherein about 100% Coulombic efficiency is achieved at about 1000 mV/s to about 5 mV/s. In some embodiments, the flexible semisolid state SSC comprises a Coulombic efficiency ranging from about 85% to about 100%. In some embodiments, the supercapacitor device may increase in initial capacitance to a peak capacitance from about 1% to about 23% relative to an initial capacitance of the device. In some embodiments, the supercapacitor device may increase in initial capacitance to a peak of 1%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19%, 20%, 21%, 22%, or 23% greater than the initial capacitance.
Aspects disclosed herein provide a method of producing an electrode comprising: providing a first solution of graphene oxide dissolved in an aqueous solution; providing a second solution of VCl3 dissolved in an aqueous solution; mixing the first and second solutions to form a third solution; applying the third solution onto a substrate; drying the substrate; laser scribing the substrate to form the electrode. In some embodiments, the substrate is graphite paper, a polymer, a silicon wafer, a flexible substrate, or combinations thereof. In some embodiments, the first solution or the second solution is sonicated prior to mixing. In some embodiments, the first solution or the second solution is sonicated prior to mixing for a period of at least one hour. In some embodiments, the first solution or the second solution is sonicated prior to mixing for a period of about 2 hours. In some embodiments, the mixing comprises slowly adding the second solution to the first solution. In some embodiments, the mixing is controlled via a syringe pump. In some embodiments, the laser scribing comprises laser scribing with a 40 W full-spectrum CO2 laser cutter at about 12% power. In some embodiments, the laser scribing the substrate reduces the graphene oxide and oxidizes the VCl3 to a plurality of vanadium oxides. In some embodiments, the laser scribing the substrate reduces the graphene oxide and oxidizes the VCl3 to a plurality of vanadium oxides simultaneously. In some embodiments, the graphene scaffold comprises a pore size from about 0.1 μm to about 10 μm. In some embodiments, the graphene scaffold has a pore size from about 0.5 μm to about 5 μm. In some embodiments, there is a third vanadium oxide in a third oxidation state. In some embodiments, there is a fourth vanadium oxide in a fourth oxidation state. In some embodiments, the first vanadium oxide comprises Vanadium (III) Oxide (V2O3). In some embodiments, the concentration of V2O3 in the electrode is from about 60%-80% w/w. In some embodiments, the concentration of V2O3 in the electrode is about 70% w/w. In some embodiments, the V2O3 comprises a rhombohedral corundum-type structure. In some embodiments, the second vanadium oxide comprises Vanadium (IV) Oxide (VO2). In some embodiments, the concentration of VO2 in the electrode is from about 5%-25% w/w. In some embodiments, the concentration of VO2 in the electrode is about 14.3% w/w. In some embodiments, there is a third vanadium oxide. In some embodiments, the third vanadium oxide comprises Vanadium (II) Oxide (VO). In some embodiments, the concentration of VO in the electrode is from about 5%-25% w/w. In some embodiments, the concentration of VO in the electrode is about 12.6% w/w. In some embodiments, there is a fourth vanadium oxide in a fourth oxidation state. In some embodiments, the fourth vanadium oxide comprises Vanadium (V) Oxide (V2O5) in a fourth oxidation state. In some embodiments, the concentration of V2O5 in the electrode is from about 0.5%-15% w/w. In some embodiments, the concentration of V2O5 in the electrode is about 3.2% w/w. In some embodiments, the electrode comprises sharp peaks at about 24.4°, 33.2°, 36.4°, and 54.2° when analyzed by x-ray powder diffraction. In some embodiments, the electrode comprises a peak at 514.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, the electrode comprises a peak at about 512.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, the electrode comprises a peak at about 517.9 eV when analyzed by x-ray photoelectron spectroscopy. In some embodiments, there are non-stoichiometric vanadium oxides. In some embodiments, the total vanadium oxide content is about 93% w/w and the graphene content is about 6.8% w/w. In some embodiments, any one or more of the vanadium oxides comprise vanadium oxide nanoparticles. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 10 nm to about 70 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 15 nm to about 50 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 15 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 20 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size ranging from about 25 nm to about 30 nm. In some embodiments, the vanadium oxide nanoparticles have a mean particle size of about 25 nanometers. In some embodiments, there is an interconnected network of vanadium oxide nanoparticles of differing particle size. In some embodiments, the graphene scaffold comprises an oxygen-containing functional group comprising C—O, C—O—C, C═O, or COOH. In some embodiments, the vanadium oxide nanoparticles are anchored to the graphene scaffold. In some embodiments, the vanadium oxide nanoparticles are anchored to the graphene scaffold at the oxygen-containing functional group. In some embodiments, the vanadium oxide nanoparticles are configured to improve the migration of an electrolyte ion into an active site of the electrode. In some embodiments, the laser scribing produces conductive graphene scaffold comprising vanadium oxides with multiple oxidation states in one step.
Aspects disclosed herein provide a method of producing an energy storage device comprising: providing an electrode material comprising a graphene scaffold, the graphene scaffold comprising a three-dimensional network of interconnected pores, a first vanadium oxide in a first oxidation state, and a second vanadium oxide in a second oxidation state; inserting an electrolyte into the device; contacting the electrode material with at least one current collector; and sealing the device. In some embodiments, the method includes providing two layers of the electrode material, and inserting the electrolyte such that it is contact with each layer. In some embodiments, inserting an electrolyte into the device comprises contacting a separator with the electrolyte and inserting the separator into the device. In some embodiments, the electrolyte comprises LiCl. In some embodiments, the electrolyte is a gelled electrolyte. In some embodiments, the electrolyte is a gelled electrolyte comprises LiCl/PVA. In some embodiments, the LiCl/PVA is formed by adding PVA powder to an aqueous solution, heating to about 90° C., adding LiCl, stirring the solution, and cooling to room temperature. In some embodiments, inserting an electrolyte into the device comprises applying the LiCl/PVA to each electrode and a separator and inserting the separator between two layers of the electrode material. In some embodiments, the laser scribing produces conductive graphene scaffold comprising vanadium oxides with multiple oxidation states in one step.
Those skilled in the art will appreciate the scope of the present disclosure and realize additional aspects thereof after reading the following detailed description in association with the accompanying drawings.
The features of the disclosure are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present disclosure will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the disclosure are utilized, and the accompanying drawings of which:
Supercapacitors have been a prevalent area of research during the past decade due to their remarkable high power density and long cycle life. Although supercapacitors are considered to bridge the gap between traditional capacitor-type and battery-type electrochemical charge storage devices, the relatively low energy density of supercapacitors remains their major impediment to be widely utilized in commercial applications. The energy density of a device is directly proportional to its specific capacitance and the square of the operating voltage. Therefore, a rational design to efficiently improve supercapacitor energy density must aim to maximize both. Electric double-layer capacitance (EDLC) and pseudocapacitance are the two charge/discharge mechanisms on which supercapacitors rely. The former comes from the physical accumulation of electrostatic charge at the electrode-electrolyte interface, and the latter depends on fast Faradaic reactions that occur at or near the electrode surface. Thus, to achieve the best possible electrochemical performance, the electrode should be a hybrid material with not only a structure of high specific area but also a redox-active chemical composition, taking advantage of both capacitive processes.
The theoretical specific capacitance of a pseudocapacitive electrode is proportional to the number of electrons involved in a specific redox reaction. Transition metal oxides with fast and reversible redox couples are excellent candidates for pseudocapacitors, and many have been verified to show pseudocapacitive behavior, such as RuO2, MnO2, Co3O4, and Fe3O4. While most transition metal oxides only have two interconvertible oxidation states, vanadium oxides (VOx) possess four readily accessible valence states (II-V), making them especially promising for high pseudocapacitance. Among all types of vanadium oxides, V2O5 has been studied the most for energy storage applications; however, there are benefits to employing mixed-valence VOx, since VO2 and V2O3 have higher electrical conductivities than V2O5, and the pre-existing multiple oxidation states are likely to provide a larger electrochemical active potential window. For example, a valence optimized VOx electro-oxidized from V2O3 increased its potential window from 0.5 V for pure V2O3 to 0.8 V after an electro-oxidized modification.
Although vanadium oxides are earth-abundant and economical, many may have relatively high resistivity in comparison with the much more expensive RuO2. A common approach to compensate for the poor conductivity of pseudocapacitive vanadium oxides is the incorporation of carbon-based materials, for example, reduced graphene oxide (rGO), carbon nanotubes, and activated carbon. These highly conductive carbonaceous materials generally exhibit EDLC behavior; thus, it is favorable to adopt high porosity morphologies so that the specific active area for storing charge at the electrode surface may be maximized. The synthesis of a carbon-vanadium oxide composite may typically be a multi-step process that involves either separate pre-functionalization of the carbon-based material or post-assembly high-temperature modification via solvothermal treatment or calcination. For instance, in a micelle-assisted synthesis of V2O3@C composites the vanadate coats the pre-treated activated carbon and subsequently undergoes calcination, attaining a specific capacitance of 205 F/g with a 1 V window. Despite the delicate core-shell designs, the electrode exhibited a large charge transfer resistance (Ra) of 16.3Ω and a long time constant of ˜32 s, and the power density fell below 20 W kg−1 at the maximum energy density. Evidently, it is challenging to obtain a high-performance composite electrode with good electronic and ionic conductivity without a three-dimensional charge transfer network. A self-assembled rGO/V2O5 aerogel symmetric supercapacitor possesses 68 W h kg−1 at a power density of 250 W kg−1; however, the synthesis requires a 2-day gelation followed by freeze-drying and thermal annealing. Also, the addition of a binder is required to maintain the structural integrity of the electrode, and the electrochemical measurements were done in the voltage range of −1 V to 1 V, which is impractical for commercial devices. A simple one-step laser-scribing process can reliably produce porous laser-scribed graphene (LSG) thin films and simultaneously yield metal oxides. The as-synthesized LSG network can provide a highly conductive EDLC scaffold for the nanosized VOx particles, due to its electrical semi-metallicity and mechanical rigidity.
The present disclosure relates to an LSG/VOx nanocomposite hybrid electrode synthesized via a facile laser-scribing process from graphite oxide (GO) and VCl3 precursors. Mediated by the Coulombic attraction between the negatively charged oxygen surface groups and positively charged vanadium cations, the VOx nanoparticles are directly anchored onto the three-dimensional LSG scaffold. This enables both the pseudocapacitive and the EDLC components to be readily accessible to the electrolyte. The high local temperature generated during laser scribing simultaneously accomplishes the reduction of GO and the entropy-driven formation of multivalent VOx. By starting from the low-valent V(III) precursor, the composition of the as-synthesized VOx is dominated by the relatively less resistive V2O3, and with the incorporation of the LSG network, the LSG/VOx nanocomposite electrode can obtain a high specific capacitance of 1,110 F/g with a very small Rct in a three-electrode setup. The LSG/VOx electrode has a large electrochemically active potential window and may be assembled into aqueous symmetric supercapacitors (SSCs) with a 1.3 V window, accredited to the presence of multiple oxidation states. The LSG/VOx SSCs can attain a high energy density of 54 Wh/kg at a power density of 894 W kg−1 with outstanding capacitance retention of 112% after 20,000 cycles. Furthermore, quasi-solid-state LSG/VOx SSCs with a gel electrolyte were also fabricated to increase the operating voltage. With Rct<0.02Ω and Coulombic efficiency close to 100% at all scan rates, the 1.5 V flexible gel LSG/VOx SSC reached a high energy density of 72 Wh/kg at a power density of 370 W kg−1 with excellent capacitance retention of 92% after 20,000 cycles, placing it as one of the best-performing systems among those reported in the literature. Both LSG/VOx SSCs also demonstrate superior volumetric energy storage behavior in comparison with commercial devices.
The LSG/VOx composite was synthesized by a laser-scribing process in which the reduction of GO and the conversion of VCl3 to VOx took place simultaneously. A solution of precursor VCl3 was gradually added to a GO suspension at a controlled rate through a syringe pump to create a stable mixture of GO/VCl3. The GO acts as a framework to prevent the aggregation of vanadium species, while the vanadium particles serve as spacers to hinder the restacking of GO sheets due to the attractive Coulombic forces between V3+ and the negatively charged GO surfaces. The dried film then underwent laser scribing by a CO2 laser under ambient atmosphere, instantaneously yielding VOx and structurally expanded LSG due to the locally induced heat that expels gaseous by-products such as H2O and CO2. The as-synthesized LSG/VOx composite films were used as electrodes without further processing (
As shown in
The structure and morphology of the LSG/VOx composite were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In comparison with the SEM images of the unprocessed GO/VCl3 film in
The vanadium valence states present in the LSG/VOx composite were analyzed by X-ray powder diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The strong diffraction peaks in the XRD pattern (
The electrochemical properties of the LSG/VOx electrodes were evaluated in a three-electrode setup with an Ag/AgCl reference electrode and a graphite counter electrode in 10 M LiCl electrolyte. First, the starting VCl3:GO precursor mass ratio was varied to find the optimal content of vanadium in the nanocomposite in terms of capacitive performance. The galvanostatic charge/discharge (GCD) curves at 1 mA cm−2 for the LSG/VOx nanocomposites with different VCl3:GO ratios are shown in
To demonstrate the advantages of the one-step laser process, the performance of the LSG/VOx electrode is compared with an electrode made simply from an rGO/V2O3 mixture. As shown in
The asymmetric peaks in the positive potential region represent an irreversible redox reaction and may be attributed to the formerly reported chemical dissolution of vanadium oxide forming yellow-colored soluble species such as H2VO4− and/or HVO42− (
Moreover, the electrochemical window of the rGO/V2O3 electrode is −1 V to 0 V vs. Ag/AgCl, which is dramatically smaller than that of the LSG/VOx electrode, leading to a much smaller capacitance of 17 F/g at 1 mV s−1, which is about 1/100 of that of the LSG/VOx electrode. Furthermore, electrochemical impedance spectroscopy was used to assess the charge transport properties of the LSG/VOx and rGO/V2O3 electrodes (
To assess the electrochemical performance of the LSG/VOx nanocomposite electrodes in a more practical setup, SSCs were fabricated from two LSG/VOx electrodes separated by a polymer separator in a 10 M LiCl electrolyte. The CV curves of the symmetric device show nearly rectangular shapes with a stable voltage window of 1.3 V and are consistent at different scan rates, indicating ideal energy storage behaviors (
Unlike most supercapacitors based on vanadium oxides that may only retain their peak performance for the first few thousand cycles before suffering severe capacitance loss, the LSG/VOx SSC can retain 119% and 112% of its initial capacitance after continuously being charged and discharged at 40 A/g (12 mA cm−2) for 10,000 and 20,000 cycles, respectively, as illustrated in
Therefore, the aqueous LSG/VOx SSCs can achieve a high energy density of 54 Wh/kg and a power density of 21 kW kg−1 with a reliable operating voltage of 1.3 V, outperforming most aqueous vanadium-based SSCs that typically have potential windows of 0.8 V to 1 V.
As it is desirable to increase the operating voltage of the LSG/VOx SSCs for more practical applications, quasi-solid-state LSG/VOx SSCs with a LiCl/PVA electrolyte were assembled and studied. Although vanadium possesses four (II-V) easily accessible oxidation states and its oxides are expected to have large stable electrochemically active voltage windows, the actual operating potential range is considerably constrained by the chemical dissolution and structural instability of the electrode material, which both lead to a dramatic loss of capacitance during constant charge/discharge cycling in aqueous electrolytes. The utilization of polymer gel electrolyte may be used to surmount this problem, in comparison with using flammable and toxic organic electrolytes or introducing a protective layer. The CV curves in
To explore the limit of the operating potential of devices based on the LSG/VOx electrodes, LiCl/PVA gel LSG/VOx SSCs with 1.7 V cell voltage and aqueous rGO//LSG/VOx asymmetric supercapacitors (ASCs) were assembled and tested. The 1.7 V quasi-solid-state LSG/VOx SSC can reach a high energy density of 60 Wh/kg and a power density of 127 W kg−1 with satisfactory cycling stability of 75% capacitance retention after 10,000 cycles, although not outperforming the previously discussed 1.5 V device (
The energy storage performance of the aqueous and quasi-solid-state LSG/VOx SSCs according to the present disclosure are compared with previously reported vanadium oxides-based supercapacitors and with commercially available energy storage devices.
In summary, graphene/vanadium oxide-based thin-film SSCs with high energy density and excellent cycling stability are disclosed. The LSG/VOx nanocomposite electrodes may be produced in a facile laser-scribing process in which reduction of GO and formation of VOx occur simultaneously, leading to a high three-electrode specific capacitance of 1,110 F/g. The presence of multiple easily accessible valence states in the VOx particles formed provides a large electrochemically active potential window, and the LSG scaffold may supply fast charge transfer pathways. As a result, the aqueous LSG/VOx SSC can reach a high energy density of 54 Wh/kg at a power density of 894 W kg−1 with essentially no capacitance loss after 20,000 cycles. Moreover, the voltage window can be extended to 1.5 V by employing a LiCl/PVA gel electrolyte with 90% capacitance retention. The flexible quasi-solid-state LSG/VOx SSC can reach a high energy density of 72 Wh/kg at a power density of 370 W kg 1 with extremely small charge transfer resistance and Coulombic efficiency close to 100% even at slow scan rates. Furthermore, not only does the gravimetric electrochemical performance of the LSG/VOx SSCs outperform those of similar systems reported in the literature, but also the volumetric energy and power densities may achieve the standards of commercial energy storage devices. Overall, the embodiments according to the present disclosure offer a promising strategy for the simple fabrication of high-performance supercapacitors that may be utilized in flexible, solid-state, wearable electronics.
Material characterization: The SEM images of the LSG/VOx nanocomposite were collected using a JEOL JSM-67 Field Emission Scanning Electron Microscope. Transmission electron microscopy was performed on a Tecnai G TF20 TEM (FEI Inc.), and the particle distribution was obtained from the analysis of TEM images using the ImageJ software. X-ray powder diffraction was performed by a Panalytical X'Pert Pro X-ray powder diffractometer using Cu Kα radiation with a wavelength of 0.154 nm on a silicon zero-background plate. The XPS spectra were acquired using a Kratos Axis Ultra DLD spectrometer equipped with a monochromatic Al Kα X-ray source. The mass of the active material on the electrode was measured using a Mettler Toledo MX5 microbalance with 0.001 mg sensitivity. Two or three electrodes were sampled from every batch, and the mean areal loading was found to be 0.3 mg cm−2 with a standard deviation of 3.6%. The thickness of the electrodes (15 μm) was determined by cross-sectional SEM, and the thicknesses of the separator (7 μm) and current collectors (10 μm) were measured by a Mitutoyo digital micrometer.
Synthesis of LSG VOx: The graphite oxide (GO) was synthesized via a modified Hummer's method. In a typical synthesis, 1.5 mL of 10 mg ml−1 GO stock was diluted with the addition of 0.6 mL deionized (DI) water, and the required amount of VCl3 was dissolved in 1.5 mL of DI water. The two separate solutions were sonicated for 2 hours. Next, the VCl3 solution was slowly added to the GO suspension while stirring at a controlled rate via a syringe pump. A volume of 100 μL of the resulting mixture was then drop-cast onto graphite paper (Panasonic) making the electrode area 1 cm2 and was left to dry under ambient conditions. Finally, the dried film was laser scribed using a 40 W Full Spectrum Laser Muse 2D Vision Desktop CO2 Laser Cutter with a 12% power setting. The as-made LSG/VOx electrodes were used for electrochemical testing and characterization.
Fabrication of aqueous LSG VOx symmetric supercapacitors: The aqueous LSG/VOx SSCs were fabricated from a pair of electrodes with active areas of 1 cm2 sandwiched by a cellulose separator (Celgard) that was wetted in 10 M LiCl electrolyte. The current collectors were extended using 3M copper tape and the device was assembled using Kapton tape.
Fabrication of quasi-solid-state LSG VOx symmetric supercapacitors: To make the LiCl/PVA electrolyte, 1 g of PVA powder was added to 10 mL of DI water. The mixture was heated to 90° C. under stirring. After the powder was completely dissolved, 4.2 g of LiCl was added to the mixture and constantly stirred until a clear viscous solution formed. It was then cooled to room temperature.
A drop of the LiCl/PVA electrolyte was added to each of the electrodes and the separator and was left for 30 minutes. After the excess electrolyte was removed, the separator was sandwiched between the two electrodes, and the assembled device was dried at 40° C. overnight. Subsequently, the current collectors were extended using 3M copper tape and the device was assembled using Kapton tape. The quasi-solid-state LSG/VOx SSC was then sealed using parafilm to prevent absorption of moisture.
Electrochemical testing: The electrochemical properties of the LSG/VOx electrodes were assessed by CV, GCD, and electrochemical impedance spectroscopy measurements using a Biologic VMP3 electrochemical workstation equipped with a 10-A current booster (VMP3b-10, USA Science Instrument). For potentiostatic electrochemical impedance spectroscopy measurements (sinus amplitude 10 mV), 10 data points per decade were collected from 1 MHz to 1 mHz at the open circuit voltage. In three-electrode experiments, graphite paper and an Ag/AgCl electrode (BASi) were used as the counter and reference electrodes, respectively; and the electrodes were immersed in 10 M LiCl electrolyte. The potentials of individual electrodes during cycle life measurements were obtained by a three-channel measurement of a three-electrode system, with one channel carrying out charge/discharge of the LSG/VOx electrodes and the other monitoring the potential of the anode and cathode against the Ag/AgCl reference electrode.
The vanadium oxides/graphene hybrid electrodes fabricated by a facile laser irradiation method have a high specific capacitance and a wide electrochemical window due to the presence of multiple vanadium oxidation states. The aqueous and gel SSCs based on the electrodes show high energy densities and power densities, excellent cycling stability, and outstanding Coulombic efficiencies.
The specific capacitance of an electrode measured via CV or via GCD in a three-electrode setup was calculated using the following equations:
where ∫idV is the integration of the discharge half of the CV curve, V is the potential, v is the scan rate, x is either the active material mass or the active electrode area, t is the discharge time, and Vi and Vf are the initial and final potentials, respectively.
For two-electrode systems, the gravimetric or areal device capacitance is calculated by
where m is the active material mass.
The volumetric device capacitance is calculated by
where y is the total volume of the two electrodes, two current collectors, electrolyte, and separator, or the geometric area of the active material,
The device energy density and power density are calculated using the following equations:
Table 1 shows the thickness and areal mass loading of active material, current collector, and separator in LSG/VOx SSCs.
Thermal gravimetric analysis measurements were also performed to determine the weight % of VOx in the active material at a rate of 5° C. min−1 in air, as shown in the
Assuming this ratio, the effective molecular weight of VOx is calculated to be 75.5 g mol−1. Using the equation below,
the weight % of LSG (mLSG %) is determined to be 6.82% and that of VOx is determined to be 93.2%.
Establishing grid-scale energy storage is one of the most important global challenges in the twenty-first century. Grid-scale energy storage will enable the transition to sustainable, yet intermittent, energy sources, for example, solar and wind. Although lithium-ion batteries dominate the portable electronics and electric vehicle markets, their advantages do not align well with the requirements of grid-scale energy storage. As an alternative, zinc (Zn) chemistry may potentially offer the cheap, long-lasting, and safe battery technology needed for grid storage, if some significant challenges may be overcome. Disclosed is a battery technology based on commercially proven materials synthesis methods and state-of-the-art characterization tools. Specifically, a high-capacity cathode material is engineered using laser-scribed synthesis, which reveals its fundamental working and failure modes using cryogenic electron microscopy (cryo-EM). In addition to developing a commercially relevant and critical battery technology, the present disclosure elucidates the molecular-scale operating principles of the cathode material.
As the fourth most mined metal on earth, Zn is an abundant, non-toxic, and promising material capable of enabling the terawatt-hour energy storage needed for the electrical grid. A critical challenge in developing rechargeable Zn battery chemistries is designing a low-cost cathode material that has long cycle life, high rate capabilities, and high capacity. Transition metal oxide cathodes have previously shown promising results but may exhibit some deficiencies.
The present disclosure addresses leveraging of a laser-scribed method to engineer a graphene-vanadium oxide composite that may enhance both rate and cycling stability during battery operation (
The power grid is a modern marvel, generating just the right amount of electricity to meet the demand instantaneously. However, only 2% of the 1,100 GW generated in the United States is stored, making the electrical grid incredibly vulnerable to fluctuations in power generation and demand. The recent power crisis in Texas highlights such vulnerabilities, where many power plants shut down due to the low winter temperatures, causing many residents to lose power in a time of critical need. Enabling grid-scale energy storage would improve the system's resiliency to natural disasters and provide a pathway for zero-emissions energy generation by solar and wind. Currently, grid-scale energy storage is dominated by pumped hydroelectricity, which is extremely efficient and long lasting, but geographically limiting. Therefore, developing disruptive storage technologies as an alternative to pumped hydroelectricity opens up opportunities for both scientific research and commercial growth.
Preliminary data (
Vanadium oxide (VOx) has the potential for accessing multiple valence states, making it a promising high-capacity cathode for Zn battery chemistries. Despite previous demonstrations of high rate operation enabled by complex synthetic routes to form conductive carbon composites, the multivalency of vanadium has not yet been leveraged to its full extent. The embodiments of the present disclosure open up multiple accessible oxidation states of vanadium through a facile laser-scribing process that incorporates VOx onto a conductive graphene scaffold in a one-step synthesis. The resulting interconnected pore network of the graphene scaffold enables fast electron and ion diffusion to the VOx surfaces, while the multivalent VOx generated by laser-scribing enable high-capacity storage.
To accomplish this, a film is cast from a precursor solution consisting of graphene oxide and VCl3. The negatively charged graphene oxide surfaces and the V3+ ions in solution enable a well-mixed solution without any aggregation. Laser scribing using a CO2 laser under ambient conditions then converts the dried film into a composite of VOx species and structurally expanded LSG. The film formed from this one-step process may then be used as a cathode without further processing. To evaluate the electrochemical performance of the as-synthesized LSG/VOx composite as a Zn battery cathode, batteries were constructed in a coin cell format using standard conditions, with Zn foil as the anode and 2.0 M ZnSO4 as the electrolyte. The rate performance, cycling stability, and energy density of such coin cells was characterized using battery cyclers. Once improved electrochemical performance had been achieved, larger batteries in the pouch cell format were assembled to provide electrochemical data in an industrially relevant battery architecture. To optimize the one-step synthesis for improved electrochemical performance, the concentration of VCl3 (and other V precursors) and its ratio with graphene oxide was varied in solution to identify the ideal loading for the composite electrodes in battery applications. The data analysis and expected outcomes of these conditions are described subsequently.
Limitations in understanding how battery materials operate and fail hinders the development of next-generation materials. In particular, there remains substantial disagreement in the literature on the origin of the storage capacity of VOx (for example, proton or Zn2+ intercalation, or pseudocapacitance) and failure mechanisms (for example, metal dissolution or the development of insulating by-products). To address this gap in understanding, characterization tools capable of preserving a battery in its native environment and providing high-resolution structural and chemical information are needed. The capabilities of cryo-EM adapted toward lithium battery chemistries may be leveraged to determine the spatial distribution of chemical and structural changes of the VOx cathode as the battery discharges and charges, providing important insights into the detailed mechanism of how the cathode operates and fails so as to guide engineering designs of the material.
Cryo-EM methodologies to freeze and preserve the liquid-solid interfaces critical to electrochemical reactions may be developed. Using laser scribing, the graphene-vanadium oxide composite is directly synthesized onto a TEM grid substrate to be used as the cathode. After normal battery operation, the battery may be disassembled, and the TEM grid may be plunge-frozen into a cryogen to vitrify the liquid-solid interface. The electrochemical state of the battery at the time of freezing may be precisely controlled by monitoring the voltage profile. In this way, the battery material may be frozen and preserved at various points during its operation to observe how the local surface structure and chemistry evolves. High-resolution imaging may be used to observe the atomic surface of the LSG-VOx composite. Furthermore, energy dispersive spectroscopy in conjunction with scanning transmission electron microscopy enables elemental mapping of the chemical composition at the liquid-solid interface. Previous data (
Data analysis may confirm successful synthesis of the Zn battery cathode material according to the present disclosure and that it exhibits favorable electrochemical properties. This requires both materials and electrochemical characterization. The analysis on preliminary data (
Data analysis provides insight for the mechanism of Zn ion storage for the LSG-VOx composite. In particular, cryo-EM imaging and spectroscopic analysis of the cathode surface frozen at various states of charge may reveal both structural and chemical changes during battery cycling. The storage mechanism of VOx is highly dependent on its valency. For a multivalent composite, this results in a combination of proton and Zn2+ intercalation, which may be observed by measuring the VOx lattice distance with high-resolution cryo-EM images. During intercalation of ions between the metal oxide layers, one may observe a lattice expansion of the VOx in the charged state (intercalated). Furthermore, preliminary data demonstrate a facile method for preserving the liquid-solid interface in lithium metal chemistries, and this modified technique may be applied for Zn battery chemistry. Chemical mapping of the liquid-solid interface with energy dispersive spectroscopy reveals potential corrosion films or dissolution products that form and may inhibit charge transfer reactions at the surface. Revealing these failure modes will guide iterative designs to overcome the failures for improved performance. The rich structural and chemical data of the LSG-VOx composite obtained using cryo-EM provides a more complete nanoscale picture of how the electrochemical reaction proceeds throughout charging and discharging.
Those skilled in the art will recognize improvements and modifications to the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein.
This application claims priority to U.S. provisional patent application 63/194,282 filed May 28, 2021, entitled FACILE FABRICATION OF MULTIVALENT VON/GRAPHENE NANOCOMPOSITE ELECTRODES FOR ENERGY STORAGE DEVICES WITH HIGH ENERGY DENSITY, the entirety of which is herein incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/031351 | 5/27/2022 | WO |
Number | Date | Country | |
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63194282 | May 2021 | US |