This invention relates to facilities and methods for processing printed materials.
Facilities for processing printed materials are known which can be implemented in a company which routes or distributes printed materials (such as newspapers distributed by carrier or other means), particularly for the purpose of preparing and grouping the printed materials for delivery to their destination.
These facilities are generally not suitable for processing different types of printed materials at the same time, for example different magazine titles. Such facilities are therefore “single-title”, meaning they produce bundles of printed materials of a single type which are individually addressed to the recipient.
The delivery of the printed materials is then performed for example by newspaper carriers who receive the bundles of individually addressed printed materials from the distribution companies.
Thus each carrier receives different bundles of single-title printed materials corresponding to his distribution area, in an ordered series which corresponds to his delivery route.
Certain recipients, however, may subscribe simultaneously to different titles (therefore found in different bundles), or several recipients subscribed to different titles may live at one address. This means the carriers must manually sort the titles in the different bundles before or during their route, to group together those titles intended for the same address and neighboring addresses.
Document U.S. Pat. No. 4,552,349 describes a facility for processing printed materials, comprising:
One aim of the present invention is to improve the speed of such a facility.
For this purpose, in the invention, a facility of the type in question has a grouping conveyor line comprising an identification means commanded by the control means to affix an indication of a point of destination on the printed materials as a function of the database.
Through these measures:
In some embodiments of the facility of the invention, one and/or more of the following measures may also be used:
Another aspect of the invention concerns a method for processing printed materials for the purpose of routing said printed materials to recipients, comprising steps in which:
In this other aspect of the invention, use may be made of one and/or the other of the following measures:
Other objects, features, and advantages of the invention will be apparent from the following detailed description of several embodiments, provided as non-limiting examples and with reference to the attached drawings.
In the drawings:
a illustrate in more detail two primary conveyor lines of the facility in
a and 3b illustrate a first transfer means of the facility in
a and 5b illustrate a second transfer means of the facility in
In the different figures, the same references denote the same or similar elements.
With these printed materials 11, the distribution company receives one or more computer files corresponding to an unprocessed list of information about the recipients, comprising:
The facility 1 comprises a control means 70 (see
The list of recipients and their addresses to which said printed materials 11 are to be sent, provided by the computer file, is incorporated into a first database 71. The database 71 may, for example, group the recipients by shared types of printed materials and their addresses, in particular for conventional single-title delivery by mail.
The control means 70 is additionally adapted to determine delivery routes as a function of the addresses of the recipients contained in the first database 71, for example optimized routes 91 for newspaper carriers 90. More particularly, the control means 70 is adapted to determine routes as a function of the recipients and their addresses contained in the first database 71, said routes each grouping in a certain order a series of recipients who have consecutive addresses, in particular in an order which allows grouping by address and/or by recipient. The information corresponding to the series of recipients is stored in the second database 72.
As is illustrated in
It is also possible to have two of the primary conveyor lines 10, as well as one of the grouping conveyor lines 50, remain stopped during normal operation and be used only as backups in case of a malfunction in the other conveyors 10, 50.
The primary conveyor lines 10 may comprise a plurality of processing stations, for example:
The primary conveyor lines 10 are each supplied printed materials of a single title coming directly for example from a publisher. The different primary conveyor lines 10 of the facility process printed materials of several types, meaning they process several titles and at most twenty titles in the example considered here: one title per operating primary conveyor line 10. The type of printed materials 11 processed by each of the primary conveyor lines 10 is communicated to the control means 70 so it can control the facility 1.
The printed materials 11 are supplied to a feeder means 12 by the personnel of the distribution company from a buffer supply 11a specific to each conveyor 10. The feeder means 12 supply the primary conveyor lines 10 with successive printed materials which are advanced on the conveyor 10a one by one.
Where applicable, the insertion means 13 can, as a function of the control means 70 and the first database 71, place one or more informational or advertising inserts within the printed materials 11 or on top (by gluing). The different insertion means 13 of the same primary conveyor line 10 can be supplied with different inserts.
The inserts 13 can be loose sheets, supplements, or other publications.
The wrapping means 14 is for example a means that film wraps the printed materials 11 received or inserts them in an envelope.
The printed materials 11 so wrapped on the primary conveyor line 10 are then fed by the conveyor 10a to an identification means 25, for example a printing means 25 or other means, controlled by the control means 70 to equip the printed material 11, if applicable, with an identification of the point of destination of certain recipients as a function of the first database 71. The identification of the point of destination may be but is not limited to:
The printed materials 11 are then grouped by grouping means comprising in particular a stacker 20 and a bundling means 21 for creating bundles of single-title printed materials, meaning groups of printed materials of a single type corresponding to the type of printed materials 11 supplied by the feeder means 12 of the primary conveyor line 10, for traditional single-title delivery.
The grouping means can additionally comprise a crating means 22 adapted to receive bundles of printed materials and crate them, manually or automatically, in order to ready them for transport.
The first transfer means 15 in the primary conveyor line 10 is located downstream from the wrapping means 14 and upstream from the identification means 25. The transfer means 15 is adapted to intercept a portion of the wrapped printed materials and transfer them, for example by belt or roller conveyer 16 or similar means, to the distribution conveyor line 30.
a and 3b illustrate an embodiment of a transfer means 15, wherein a mobile portion 15a of the conveyor 10a of the primary conveyor line 10 is assembled to rotate around a pivoting axis 15b transverse to the direction of travel of the printed materials 11 on the primary conveyor line 10. The part 15a is adapted to tilt on its axis in order to allow selectively:
The mobile portion 15a of the conveyor 10a is for example sufficiently long for one item of printed material 11.
The conveyor 16 of the first transfer means 15 transfers the printed materials 11 from the primary conveyor line 10 to a location directly above or adjacent to the distribution conveyor line 30. The last portion 16a of the conveyor 16 is oriented for example at an acute angle relative to the direction of travel of the distribution conveyor line 30 in order to facilitate the transfer of printed materials 11 from the conveyor 16 to the distribution conveyor line 30. The conveyor 16 can have a capacity which allows it to carry several successive wrapped printed materials 11.
The set of primary conveyor lines 10 is preferably arranged so that the supply of wrapped printed materials 11 on the distribution conveyor line 30 as supplied by the conveyors 16 is distributed in a substantially uniform manner around the distribution conveyor line 30.
The distribution conveyor line 30 is for example a carousel conveyor, meaning an endless conveyor with a plurality of receiving areas 31 each adapted to receive one or more printed materials 11.
For example, as partially illustrated in
The distribution conveyor line 30 also comprises a plurality of sensors and encoders communicating with the control means 70 to determine the position of at least one receiving area 31, and therefore to deduce the position of all the receiving areas 31. The control means 70 is adapted to discharge the contents of a specific tray 32 at a precise position along the circumference of the carousel, such that the printed material 11 contained in said tray 32 is received by one of the grouping conveyor lines 50.
Each tray 32 for example tilts around a longitudinal axis parallel to the cable 33 and extending along the direction of travel of the trays 32, and is thus adapted to discharge its contents with the aid of at least one second transfer means 35.
a and 5b illustrate a second transfer means 35. Preferably, there are as many second transfer means 35 as there are grouping conveyor lines 50.
The second transfer means 35 comprises a tilting means 35a exterior to the tray 32 which causes the tray to tilt 32. The tilting means 35a can, for example, comprise an actuator 35a arranged next to a grouping conveyor line 50 and below the trays 32 (
The second transfer means 35 additionally comprises a conveyer 35b which receives the printed materials 11 discharged by the trays 32 and routes them to the grouping conveyor line 50. The conveyer 35b may be, for example, an inclined chute sloping from the height of the distribution conveyor line 30, more particularly from the trays 32, to the grouping conveyor line 50. Such a chute 35b may be, for example, a roller gravity conveyor, a skatewheel gravity conveyor, a vacuum belt conveyor, or similar means. The chute 35b is adapted to guide the descent of the printed materials discharged from the trays 32 by the second transfer means 35. The roller gravity conveyor can, in addition, be equipped with pneumatic brakes in order to slow a too-rapid descent of printed materials 11 towards one of the grouping conveyor lines 50.
One of the printed material grouping conveyor lines 50 is illustrated in more detail in
The printed materials 11 that are not addressed and are discharged from the distribution conveyor line 30, via the conveyor 35b, are received by a receiving area 51 of the grouping conveyor line 50.
The receiving area 51 is adapted to route forwards the received printed materials 11, one by one. Thus, if a discharged tray 32 was carrying several printed materials 11 when it was discharged into the receiving area 51 of one of the grouping conveyor lines 50, these printed materials 11 are first separated and then routed forward one by one.
The grouping conveyor lines 50 can comprise a plurality of processing stations, for example:
The insertion means 52 are commanded by the control means 70, as a function of the second database 72, to insert generic inserts or inserts specific to a certain recipient where applicable.
A specific insert can, for example, be a subscription expiration reminder glued to the top of printed material previously wrapped on one of the primary conveyor lines 10. Alternatively, the insert can be inserted into an envelope glued to the wrapped printed material.
Then the printed materials 11 are advanced towards an identification means 53, for example an address printing means or similar means, commanded by the control means 70 as a function of the second database 72 to equip the printed material with an identification of the point of destination, which allows identifying the shipment destination. The identification of the point of destination can be affixed to the printed material, its wrapping, or in a space on the insert glued to the printed material, and can be but is not limited to:
The grouping conveyor line 50 next comprises, after the identification means 53, a grouping means, for example a stacker 43 and a bundling means 55 which group, stack, and bundle the received printed materials 11, grouped in an order which allows grouping by address and/or by recipient, and intended for a same shipment as determined by the second database 72, for example to a same newspaper carrier 90 for delivery on his route 91 (see
The grouping means can additionally comprise a crating means 56 adapted to receive bundles of printed materials and to crate them manually or automatically.
The operation of the facility will now be described with reference to
The facility 1 receives printed materials 11 of several types, for example pallets of printed materials, from publishing houses or other sources.
The primary conveyor line 10 is assigned printed materials 11 of a single given type and this choice is communicated to the control means 70.
The printed materials 11 are then fed to the respective feeder means 12 of each primary conveyor line 10.
The printed materials 11 are in particular fed to the insertion means 13, where the printed materials are associated if applicable with inserts. The insertion or non-insertion of inserts can be controlled by the control means 70, as a function of the first database 71 comprising the list of recipients for whom the delivery occurs by grouping printed materials of a single type on the primary conveyor line 10.
The printed materials 11 are then wrapped by the wrapping means 14 and advanced to the transfer means 15 which selectively transfers, as a function of the control means 70 and the second database 72, certain of the wrapped printed materials to the distribution conveyor line 30 via the conveyor 16.
The printed materials not transferred to the distribution conveyor line 30 by the first transfer means 15 are fed to the identification means 25 in order to equip them with an identification of the point of destination, for the purposes of single-title grouping in the conventional manner by the stacker 20, the bundling means 21, and the crating means 22, as a function of the control means 70 and the first database 71.
The first transfer means 15 is controlled by the control means 70 to supply the distribution conveyor line 30 when a particular printed material 11 is required in the grouping conveyor lines 50 for the purpose of grouping printed materials 11 in an order which allows grouping by address and/or by recipient on a route 91, in the route order. The control means 70 therefore commands the mobile part 15a of a specific transfer means, corresponding to a primary conveyor line 10 which is supplied by a particular type of printed materials 11, to transfer a printed material to the conveyor 16.
One should note that the wrapped printed materials transferred by the first transfer means 15 remain generic and not attributed to a particular recipient.
When, as a function of the second database 72, a printed material 11 of a given type is needed on the grouping conveyor line 50 for the purpose of grouping for a route 91, the control means 70:
The control means 70 records the contents of each receiving area 31 of the trays 32.
In parallel, each grouping conveyor line 50 is assigned to a particular route 91, and is responsible for grouping the printed materials 11 (of several different types) of the route 91 in the route order as determined by the second database 72.
Then, as a function of the contents of each tray 32, and the position of each tray 32 relative to the grouping conveyor lines 50, the control means 70 commands the second transfer means 35 associated with the destination grouping conveyor line 50 to tilt the tray 32, in order to discharge the next printed material or printed materials in the series of addresses in the route 91 in the second database 72. The printed material or materials 11 discharged in this manner are guided by the chute 25b towards the receiving area 51 of the grouping conveyor line 50.
As a result, the printed materials 11 arrive on the grouping conveyor line 50 grouped in an order which allows grouping by address and/or by recipient, and in particular grouped by consecutive addresses in the order of the route 91 of the newspaper carrier 90 for a multi-title delivery.
The printed materials 11 are transferred from the primary conveyor lines 10 to the grouping conveyor line 50 by the first and second transfer means 15, 35 via the distribution conveyor line 30 so that the printed materials 11 arrive on the grouping conveyor line 50 grouped in an order which allows grouping by address and/or by recipient as determined by the control means 70 and by the second database 72. Each printed material 11 received on the grouping conveyor line 50 is then assigned a recipient in the database 72 in the route 91 order.
Each printed material 11 received in this manner on one of the grouping conveyor lines 50 is then routed to the insertion means 52 which, depending on the requirements of the recipient in question as determined by the second database 72 and controlled by the control means 70, associate an appropriate insert, for example by gluing, with the wrapped printed material 11. This insert could for example be a personalized subscription expiration reminder for the recipient subscriber.
Then the printed material 11 is equipped with a destination identification, for example an address, by the identification means 53, as a function of the control means 70 and the second database 72, and then advanced by the conveyor 50a to the stacker 54 which receives and stacks the consecutive printed materials 11 intended for the same route 91.
Once the capacity of the stacker is reached, or at the end of the list for the route 91, the stacker 54 sends the stack of printed materials to the bundling means 55 where the printed materials 11 are bundled together to prepare them for shipment, and then to the crating means 22 where the bundled materials are readied for transport.
The bundles of printed materials are transported, for example by truck 80 (see
The embodiment described above is, of course, non-limiting.
In particular, in one variation as illustrated in
In this case, in order to transfer only generic printed materials 11 of a needed type to the grouping conveyor line 50, the control means 70 prevents the affixing of an identification of the point of destination on a printed material 11 to be transferred, by commanding the identification means 25 not to affix a point of destination identification on a certain printed material. Then, the control means 70 orders the first transfer means to selectively transfer to the distribution conveyor line 30 the printed material or materials not equipped with a point of destination identification.
The printed materials 11 personalized by the insertion means 12, or equipped with an identification of the point of destination by the identification means 25, are fed towards the stacker 20, the bundling means 21, and the crating means 22, in order to prepare the shipment of conventional single-title bundles.
In yet another variation of this embodiment, one can personalize certain printed materials 11 on the primary conveyor line 10, as described above, and transfer them to the grouping conveyor line 50. In this case the control means 70:
In yet another embodiment, some or all of the primary conveyor lines 10 do not process the printed materials 11 which are intended to be grouped into single-title bundles, for newsstand delivery for example.
As illustrated in
In a variation of this embodiment, all or part of the primary conveyor lines 10 could consist solely of a feeder means 12 for supplying printed materials on the conveyer 10a without additional processing. In this case, the printed materials 11 are all transferred to the conveyer 16 for grouping on the grouping conveyor lines 50, via the distribution conveyor line 30, and the grouping conveyor lines 50 receive unwrapped printed materials 11. There is then the possibility of the insertion means 12 associating inserts not only by attaching them to the printed materials, but also by inserting them inside the printed materials.
In yet another variation of this embodiment, the primary conveyor lines 10 could be supplied with wrapped printed materials 10, meaning printed materials that have already been wrapped prior to their being fed to each of the primary conveyor lines 10. In this case, the wrapping means 14 could either be prevented from operating, or the wrapping means 14 could be eliminated.
In another embodiment, the distribution conveyor line 30 could for example be a carousel fitted with an endless conveyer belt. In this case, the conveyor belt defines a plurality of predetermined surfaces delimited along the length of the conveyor belt, corresponding to receiving areas 31 adapted to receive the printed materials before they are grouped by the grouping conveyor lines 50.
In addition, the second transfer means 35 is not limited to an actuator 35a which can cause the trays 32 passing above it to tilt. The second transfer means could, for example, be a pushing device for horizontally pushing the contents of the receiving area 31 off the tray 32 in order to discharge its contents to a grouping conveyor line 50, without tilting the tray 32.
Alternatively, the second transfer means 35 could comprise a gripping means, for example tongs or similar means, for transferring the contents of the receiving areas 31 from the distribution conveyor line 30 to at least one grouping conveyor line 50.
Lastly, the embodiments presented above comprise two distinct databases:
It is, of course, possible to use one database divided into two parts, or one in which the necessary data for controlling both the primary conveyor lines 10 and the grouping conveyor lines 50 are obtained in a dynamic manner.
Number | Date | Country | Kind |
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09 52416 | Apr 2009 | FR | national |
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Entry |
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Number | Date | Country | |
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20100262279 A1 | Oct 2010 | US |