FACTORS CONTROLLING DRUG RELEASE IN CROSS-LINKED POLY(VALEROLACTONE) BASED MATRICES

Abstract
The present disclosure relates to controlling drug release in cross-linked poly(valerolactone) based matrices. In one aspect, the compounds or pharmaceutically acceptable salts thereof include a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol (PEG) copolymer. In some embodiments, at least a portion of allylvalerolactone residues within the copolymer are crosslinked with a crosslinker. In some embodiments, the compound has a polydispersity index of less than or equal to 1.5. In one aspect, a method is described herein, comprising: (a) polymerizing valerolactone residues, allylvalerolactone, and polyethylene glycol residues in the presence of a non-metal catalyst via a ring opening polymerization to produce a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer; (b) crosslinking the poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer with a crosslinker; and (c) loading a drug into the crosslinked copolymer. In some embodiments, the compound can comprise amorphous networks. In some embodiments, the compound can include semi-crystalline networks.
Description
FIELD OF THE INVENTION

The present disclosure relates to controlling drug release in cross-linked poly(valerolactone) based matrices.


BACKGROUND OF THE INVENTION

Over the past 50 years, numerous platforms have been approved, marketed, and used clinically for the delivery of a broad range of drugs for distinct clinical indications. Athanasiou, K. A.; Niederauer, G. G.; Agrawal, C. M. Sterilization, toxicity, biocompatibility and clinical applications of polylactic acid/polyglycolic acid copolymers. Biomaterials 1996, 17, 2, 93-102.; Wang, J.; Jiang, A.; Joshi, M.; Christoforidis, J. Drug Delivery Implants in the Treatment of Vitreous Inflammation. Mediators of Inflammation 2013, 2013, 8; Kohane, D. S. Microparticles and nanoparticles for drug delivery. Biotechnology and Bioengineering 2007, 96, 2, 203-209; Pinto, F. C. H.; Da Silva-Cunha Junior, A.; Oréfice, R. L.; Ayres, E.; Andrade, S. P.; Lima, L. D. C; Lima Moura, S. A.; Da Silva, G. R. Controlled release of triamcinolone acetonide from polyurethane implantable devices: application for inhibition of inflammatory-angiogenesis. Journal of Materials Science: Materials in Medicine 2012, 23, (6), 1431-1445; Silva, G. R. d.; Fialho, S. L.; Siqueira, R. C.; Jorge, R.; Cunha Júnior, A. d. S. Implants as drug delivery devices for the treatment of eye diseases. Brazilian Journal of Pharmaceutical Sciences 2010, 46, 585-595. In the 1960s, pioneers Folkman and Long investigated the potential of implantable drug delivery systems (IDDS) based on silicone rubber capsules (Silastic®) as a method for long term therapy for either local or systemic drug delivery. Folkman, J.; Long, D. M. The use of silicone rubber as a carrier for prolonged drug therapy. Journal of Surgical Research 1964, 4, 3, 139-142. Since the Norplant® contraceptive implant was approved by the FDA in 1990, the number of published articles and commercialized products based on polymeric drug delivery devices has grown exponentially. Kleiner, L. W.; Wright, J. C.; Wang, Y. Evolution of implantable and insertable drug delivery systems. Journal of Controlled Release 2014, 181, 1-10. Several types of non-degradable IDDS are commercially available for birth control, ocular, and vascular applications (e.g Norplant®; Implanon™, Vitraset® or Cypher®). They are mostly formed from silicones, acrylates and their copolymers, ethylene vinyl acetate copolymers, vinylidene fluoride copolymers, and urethanes. Kleiner, L. W.; Wright, J. C.; Wang, Y. Evolution of implantable and insertable drug delivery systems. Journal of Controlled Release 2014, 181, 1-10. There is keen interest in the substitution of non-degradable polymers with those that degrade once the drug has been released to avoid the need for surgical removal of the implant. Among the biodegradable materials used to prepare implantable matrix-based delivery systems, aliphatic polyesters including poly(glycolic acid) (PGA), poly(lactic acid) (PLA), poly(lactic-co-glycolic acid) (PLGA), and poly(caprolactone) (PCL) are the most commonly used (co) polymers owing to their high biocompatibility. Athanasiou, K. A.; Niederauer, G. G.; Agrawal, C. M. Sterilization, toxicity, biocompatibility and clinical applications of polylactic acid/polyglycolic acid copolymers. Biomaterials 1996, 17, 2, 93-102.; Kulkarni, R. K.; Pani, K. C.; Neuman, C. C.; Leonard, F. F. Polylactic acid for surgical implants. Archives of Surgery 1966, 93, (5), 839-843; Sun, H.; Mei, L.; Song, C.; Cui, X.; Wang., P. The in vivo degradation, absorption and excretion of PCL-based implant. Biomaterials 2006, 27, (9), 1735-1740.


In the case of PLGA-based delivery systems, drug release is a collective process of bulk and surface diffusion as well as bulk and surface erosion. Faisant, N.; Siepmann, J.; Benoit, J. P. PLGA-based microparticles: elucidation of mechanisms and a new, simple mathematical model quantifying drug release. European Journal of Pharmaceutical Sciences 2002, 15, (4), 355-366; Preparation of drug-loaded PLGA-based implants has been reported by many groups. Jain, R. A. The manufacturing techniques of various drug loaded biodegradable poly(lactide-co-glycolide) (PLGA) devices. Biomaterials 2000, 21, (23), 2475-2490. The rates of degradation and drug release from PLGA matrices are dependent on the lactide: glycolide ratio, total molecular weight, crystallinity, and thermal properties (e.g. Tg and Tm) of the copolymer, and can therefore be tailored to suit the application of interest. Ramchandani, M.; Robinson, D. In vitro and in vivo release of ciprofloxacin from PLGA 50:50 implants. Journal of Controlled Release 1998, 54, 2, 167-175; Yerragunta, B.; Jogala, S.; Chinnala, K.; Aukunuru, J. Development of a novel 3-month drug releasing risperidone microspheres. Journal of Pharmacy And Bioallied Sciences 2015, 7, 1, 37-44. Since the first FDA approval of a drug depot system in 1989 (Lupron Depot®), other PLA and PLGA based-formulations were approved and commercialized for the treatment of several diseases (Atridox®, Decapeptyl®, Nutropin Depot®, Trelstar®, Sandostatin®). Approved by the FDA in 1996 and 1997, Gliadel® (14 mm×1 mm disc) and Zoladex® (1.5 mm diameter cylinder) are polyanhydride and PLGA implants surgically or subcutaneously implanted for the treatment of brain cancer or advanced prostate carcinoma and breast cancer, respectively. Citrin, D. L.; Resnick, M. I.; Guinan, P.; Al-Bussam, N.; Scott, M.; Gau, T. C.; Kennealey, G. T. A comparison of Zoladex® and DES in the treatment of advanced prostate cancer: Results of a randomized, multicenter trial. The Prostate 1991, 18, 2, 139-146; Peeling, W. B. Phase III studies to compare goserelin (zoladex) with orchiectomy and with diethylstilbestrol in treatment of prostatic carcinoma. Urology 1989, 33, (5, Supplement), 45-52; https://http://www.zoladex.com/Zoladex 10.8 and 3.6 mg implants; Attenello, F. J.; Mukherjee, D.; Datoo, G.; McGirt, M. J.; Bohan, E.; Weingart, J. D.; Olivi, A.; Quinones-Hinojosa, A.; Brem, LI. Use of Gliadel (BCNU) Wafer in the Surgical Treatment of Malignant Glioma: A 10-Year Institutional Experience. Annals of Surgical Oncology 2008, 15, (10), 2887.


PCL also has great potential for tissue engineering and IDDS applications. Dordunoo, S. K.; Oktaba, A. M. C.; Hunter, W.; Min, W.; Cruz, T.; Burt, H. M. Release of taxol from poly(ϵ-caprolactone) pastes: effect of water-soluble additives. Journal of Controlled Release 1997, 44, 1, 87-94; Coombes, A. G. A.; Rizzi, S. C.; Williamson, M.; Barralet, J. E.; Downes, S.; Wallace, W. A. Precipitation casting of polycaprolactone for applications in tissue engineering and drug delivery. Biomaterials 2004, 25, 2, 315-325; Fialho, S. L.; Behar-Cohen, F.; Silva-Cunha, A. Dexarnethasone-loaded poly(ε-caprolactone) intravitreal implants: A pilot study. European Journal of Pharmaceutics and Biopharmaceutics 2008, 68, 3, 637-646; Khor, H. L; Ng, K. W.; Schantz, J. T.; Phan, T.-T.; Lim, T. C.; Teoh, S. H.; Hutmacher., D. W. Poly(ε-caprolactone) films as a potential substrate for tissue engineering an epidermal equivalent. Materials Science and Engineering: C 2002, 20, (1-2), 71-75; Cheng, L.; Guo, S.; Wu, W. Characterization and in vitro release of praziquantel from poly(ε-caprolactone) implants. International Journal of Pharmaceutics 2009, 377, (1-2), 112-119; Woodruff, M. A.; Hutmacher, D. W. The return of a forgotten polymer—Polycaprolactone in the 21st century. Progress in Polymer Science 2010, 35, (10), 1217-1256. PCL is a promising biomaterial given its thermal and mechanical properties (e.g. low Tg and Tm), high permeability, and good compatibility with a wide range of drugs. Woodruff, M. A.; Hutmacher, D. W. The return of a forgotten polymer-Polycaprolactone in the 21 st century. Progress in Polymer Science 2010, 35, (10), 1217-1256. Compared to PLGA, the lower degradation rate of PCL makes it suitable for sustained release of drugs over years, similar to non-degradable IDDS. Capronor, a PCL-based contraceptive implant containing levonorgestrel (LNG), was clinically evaluated in the 1980s as a method of birth control. Capronor® showed good pharmacological results in Phase I and II clinical trials but did not reach Phase III due to self-oxidation of an additive, ethyl oleate, that had been included in the formulation in order to disperse the contraceptive drug within the polymer matrix. C. G. Pitt, A. S., Capronor—a biodegradable delivery system for levonorgestrel. Philadelphia, 1984; Vol. Long-acting contraceptive delivery systems, Harper and Row. Ma and colleagues (2006) reported preclinical studies of a similar implant (e.g. PCL/Pluronic®-F68/LNG) and demonstrated good stability and efficacy of the treatment over two years. Ma, G.; Song, C.; Sun, H.; Yang, J.; Leng, X. A biodegradable levonorgestrel-releasing implant made of PCL/F68 compound as tested in rats and dogs. Contraception 2006, 74, 2, 141-147.


Polyester (co) polymers are most commonly prepared by ring-opening polymerization (ROP) according to a variety of mechanisms (i.e. cationic, anionic, coordinative) and are propagated by active hydrogen or zwitterionic species. Löfgren, A.; Albertsson, A.-C.; Dubois, P.; Jérôme, R. Recent Advances in Ring-Opening Polymerization of Lactones and Related Compounds. Journal of Macromolecular Science, Part (1995, 35, 3, 379-418. Traditionally, aliphatic polyesters have been prepared by ROP using metal catalysts, such as tin and aluminum salts. Unlike the use of the common catalysts Sn(Oct)2 and Sc(OTf)3. compounds such as 1,5,7-triazabicyclo[4.4.0]dec-5-ene (TBD) afford rapid polymerization kinetics of lactones (e.g. valerolactone and caprolactone) in a metal-free environment at ambient temperature and result in polymer products with a low polydispersity (PDI). Silvers, A. L.; Chang, C.-C.; Emrick, T. Functional aliphatic polyesters and nanoparticles prepared by organocatalysis and orthogonal grafting chemistry. Journal of Polymer Science Part A: Polymer Chemistry 2012, 50, (17), 3517-3529; Parrish, B.; Quansah, J. K.; Emrick, T. Functional polyesters prepared by polymerization of α-allyl(valerolactone) and its copolymerization with ε-caprolactone and δ-valerolactone. Journal of Polymer Science Part A: Polymer Chemistry 2002, 40, (12), 1983-1990. Incorporation of alkene-substituted lactones in polyesters enables integration of new chemical functionalities and results in tunable materials with a broad range of properties. Huang, Y.; Pan, Y.; Fu, J.; Huang, X.; Tang, X. Study of crosslinking of polyphosphazene with allyl pendant groups initiated by benzoyl peroxide. Journal of Applied Polymer Science 2009, 113, (4), 2353-2360; Mecerreyes, D.; Miller, R. D.; Hedrick, J. L.; Detrembleur, C.; Jérôme, R. Ring-opening polymerization of 6-hydroxynon-8-enoic acid lactone: Novel biodegradable copolymers containing allyl pendent groups. Journal of Polymer Science Part A: Polymer Chemistry 2000, 38, (5), 870-875. Preparation of allyl-ε-caprolactone in good yield (≈50%) remains problematic and polymerization has been shown to yield polymers of high PDI. Whereas, the allyl-δ-valerolactone (AVL) monomer can be produced in good yield (≥70% yield) and is associated with high polymerizability. Silvers, A. L.; Chang, C.-C.; Emrick, T. Functional aliphatic polyesters and nanoparticles prepared by organocatalysis and orthogonal grafting chemistry. Journal of Polymer Science Part A: Polymer Chemistry 2012, 50, (17), 3517-3529; Darcos, V.; Antoniacomi, S.; Paniagua, C.; Coudane, J. Cationic polyesters hearing pendent amino groups prepared by thiol-ene chemistry. Polymer Chemistry 2012, 3, 2, 362-368. TBD-catalyzed ROP of lactones has been used to prepare the copolymers poly(valerolactone)-co-poly(allyl-valerolactone) (PVL-co-PAVL) and PCL-co-poly(allyl-valerolactone) (PCL-co-PAVL) in excellent yield and with low PDI. PVL is similar to PCL in terms of physicochemical properties with a slightly faster rate of degradation, yet remains relatively unexplored as a material for use in biomedical applications. Lou, X.; Detrembleur, C.; Jérôme, R. Living Cationic Polymerization of δ-Valerolactone and Synthesis of High Molecular Weight Homopolymer and Asymmetric Telechelic and Block Copolymer. Macromolecules 2002, 35, (4), 1190-1195; Lee, H.; Zeng, F.; Dunne, M.; Allen, C. Methoxy Poly(ethylene glycol)-block-Poly(δ-valerolactone) Copolymer Micelles for Formulation of Hydrophobic Drugs. Biomacromolecules 2005, 6, (6), 3119-3128; Zeng, F.; Lee, H.; Chidiac, M.; Allen, C. Synthesis and Characterization of Six-Arm Star Poly(δ-valerolactone)-block-Methoxy Poly(ethylene glycol) Copolymers. Biomacromolecules 2005, 6, (4), 2140-2149; Zeng, F.; Lee, H.; Allen, C. Epidermal Growth Factor-Conjugated Poly(ethylene glycol)-block-Poly(8-valerolactone) Copolymer Micelles for Targeted Delivery of Chemotherapeutics. Bioconjugate Chemistry 2006, 17, 2, 399-409.


SUMMARY OF THE INVENTION

The present disclosure relates to controlling drug release in cross-linked poly(valerolactone) based matrices. In one aspect, the compounds or pharmaceutically acceptable salts thereof include a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol (PEG) copolymer. In some embodiments, at least a portion of allylvalerolactone residues within the copolymer are crosslinked with a crosslinker. In some embodiments, the compound has a polydispersity index of less than or equal to 1.5.


In some embodiments, the compound can comprise amorphous networks.


In some embodiments, the compound can include semi-crystalline networks.


In some embodiments, the copolymer can comprise poly(allylvalerolactone)-b-allylvalerolactone-b-3K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).


In some embodiments, the copolymer can comprise poly(allylvalerolactone)-b-allylvalerolactone-b-10K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone). In some embodiments, the copolymer can have a number average molecular weight of 25.5 kDa.


In some embodiments, the crosslinker can comprise a dithiol moiety. In some embodiments, the crosslinker can be 1,6-hexanedithiol.


In some embodiments, the compound can be loaded with a drug.


In some embodiments, the drug can include at least one of paclitaxel, triamcinolone acetonide, triamcinolone hexacetonide, acetaminophen, and curcumin.


In one aspect, a method is described herein, comprising: (a) polymerizing valerolactone residues, allylvalerolactone, and polyethylene glycol residues in the presence of a non-metal catalyst via a ring opening polymerization to produce a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer; (b) crosslinking the poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer with a crosslinker; and (c) loading a drug into the crosslinked copolymer.


In some embodiments, the catalyst can comprise 1,5,7-triazabicyclo[4.4.0]dec-5-ene.


In some embodiments, the crosslinker can comprise a dithiol moiety. In some embodiments, the crosslinker can be 1,6-hexanedithiol.


In some embodiments, the crosslinking can comprise exposing the poly(valerolactone)-co-poly(allylvalerolactone) to UV light.


In some embodiments, the drug can include at least one of paclitaxel, triamcinolone acetonide, triamcinolone hexacetonide, acetaminophen, and curcumin.


In some embodiments, loading the drug into the crosslinked copolymer can comprise swelling and equilibration of the crosslinked copolymer in a saturated solution of the drug. In some embodiments, the solution can be a tetrahydrofuran solution.


In some embodiments, the copolymer comprises poly(allylvalerolactone)-b-allylvalerolactone-b-3K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone). In some embodiments, the copolymer comprises poly(allylvalerolactone)-b-allylvalerolactone-b-10K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone). In some embodiments, the copolymer can have a number average molecular weight of 25.5 kDa.


In one aspect, a method of releasing a drug from a crosslinked polymer is described herein, comprising: (a) polymerizing valerolactone residues, allylvalerolactone, and polyethylene glycol residues in the presence of a non-metal catalyst via a ring opening polymerization to produce a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer; (b) crosslinking the poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer with a crosslinker; (c) loading a drug into the crosslinked copolymer, the drug comprising at least one of paclitaxel, triamcinolone acetonide, triamcinolone hexacetonide, acetaminophen, and curcumin; and (d) releasing the drug from the drug-loaded crosslinked copolymer.


In some embodiments, the drug can be triamcinolone hexacetonide and cumulative release of triamcinolone hexacetonide from the drug-loaded crosslinked copolymer is about 42 wt % after 34 days.


In some embodiments, the drug can be paclitaxel and cumulative release of paclitaxel from the drug-loaded crosslinked copolymer is about 58 wt % after 35 days.


In some embodiments, releasing the drug from the drug-loaded crosslinked copolymer can take place in phosphate-buffer saline. In some embodiments, the phosphate-buffer saline can take place in 0.5% (w/v) sodium dodecyl sulfate.


In some embodiments, the copolymer can be poly(allylvalerolactone)-b-allylvalerolactone-b-3K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).


In some embodiments, the copolymer can be poly(allylvalerolactone)-b-allylvalerolactone-b-10K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone). In some embodiments, the copolymer has a number average molecular weight of 25.5 kDa.





BRIEF DESCRIPTION OF THE FIGURES

The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.



FIG. 1 shows a schematic of the formation of the cross-linked polymer network and post-drug loading procedure in organic solvent of the IDDS.



FIG. 2A shows 1H NMR spectra of one random block copolymer PVL-co-PAVL (P39K) in CDCl3. Inset includes the gel permeation chromatograms for the four copolymers P7.5K, P15K, P32K and P39K.



FIG. 2B shows thermograms for the four copolymers obtained by DSC at 10° C./min (2nd cycle).



FIG. 3A shows representative DSC thermograms; Inset: table of the thermal properties of the different cross-linked matrices.



FIG. 3B shows representative x-ray diffraction patterns of the cross-linked materials.



FIG. 4A shows SEM images of cross-sections of freeze dried matrices (left, scale bars represent 10 μm) and the surface morphology (right) of the cross-linked networks of CP7.5K, 15K and 39K (scale bar represents 40 μm and inset 300 μm).



FIG. 4B shows Indirect evaluation of water diffusion across a hollow cylinder formed from the cross-linked polymer (CP39K). Transport of the hydrophilic probe sulforhodamine (A540 nm) was evaluated across the polymer matrix from the internal to the external media (PBS pH=7.4 with 0.5% w/v SDS).



FIG. 5 shows a plot of the calculated (δCPsol)2 and solubility parameters of the solvents and of the CP7.5K→39K matrices using the group contribution method (MPa1/2). Jenkins, M. J.; Harrison, K. L. The effect of molecular weight on the crystallization kinetics of polycaprolactone. Polymers for Advanced Technologies 2006, 17, (6), 474-478. Jouyban, A., Handbook of Solubility Data for Pharmaceuticals. CRC Press: 2009.



FIG. 6 shows solubility of the hydrophobic drugs in PBS (pH=7.4) containing 0.1%, 0.5%, or 1% (w/v) Tween 80 (T-80) or SDS (n=3).



FIG. 7A shows DSC thermograms (exothermic up) of the CP15K matrices loaded with the five model drugs (10% w/w).



FIG. 7B shows representative SEM micrographs of matrices loaded with PTX (upper) and with TAH (lower).



FIG. 7C shows comparison of the XRD patterns of the CP39K matrices loaded with TAH and CCM.



FIG. 7D shows the percent crystallinity (left axis) and the melting transition temperatures (Tm, right axis) for the CP39K matrices after drug incorporation (red dots indicate the first transition temperature Tm1 and blue indicate the second transition temperature Tm2).



FIG. 8A shows the in vitro release profiles for ACM, PTX, CCM, TAA and TAH from the CP15K matrix (DLC≈10% w/w) in PBS containing 0.5% (w/v) SDS at 37° C.



FIG. 8B shows the release profiles for PTX from CP15K matrix (DLC≈10% w/w) in PBS containing 0.5, 0.1% (w/v) SDS or 0.1% of Tween 0.1% at 37° C. (n=3 individual experiments).



FIG. 8C shows a table of the different fittings applied on the release experiments presented in A) with the R2adjusted(R2).



FIG. 9 shows release of ACM, TAA and TAH from CP39K at 10% drug content (w/w) and at 10 and 20% drug content for PTX in PBS pH 7.4 in 0.5% (w/v) SDS (n=2 individual experiments).



FIG. 10 shows a schematic of the formation of the cylindrical polyester based drug delivery matrix.



FIG. 11 shows ATR-FTIR spectroscopy of the copolymer (bulk) and the resulting cross-linked copolymer matrices: P7.5K (black), CP7.5K (red), P39K (blue) and CP39K (green). Normalization has been done at 1730 cm−1. (64 scans at 2 cm−1).



FIG. 12 shows stability of the CP15K in PBS pH 7.4. Evaluation of the weight loss (%) of CP15K matrix over a period of 90 days (n=3).



FIG. 13 shows in vitro cytotoxicity of the applied extract dilution of CP39K and CP15K cylinders (green) or high density polyethylene (HDPE) (purple) to L929 mouse fibroblast cells. Cells incubated with media alone were employed as a control and considered as 100% cell viability. (***, **, and *) indicates lesser viability relative to untreated (p<0.0001, 0.01, and 0.05, respectively); (## #, ##, and #) indicates lesser viability relative to treatment group (CP39K) of same extract dilution concentration (p<0.0001, 0.01, and 0.05, respectively).



FIG. 14A shows DSC thermograms (left) of the drugs (e.i. TAH, TAA, PTX, CCM and ACM) and (right) full DSC thermograms of CP15K loaded at 10% w/w of drug analyzed at 10° C./min (1st cycle). Stars indicate degradation of drug.



FIG. 14B shows an example of thermograms of CP39K loaded with the drugs at 10 and 20% (±4%) w/w.



FIG. 15 shows FTIR spectra of CP15K loaded with TAH and PTX as well as the FTIR spectra of the drugs. Insets include images of the drug free and drug loaded cylindrical cross-linked materials.



FIG. 16A shows release profiles for TAA 10% from CP7.5K (red), CP15K (blue) and CP39K (black) matrices in PBS containing 0.5% (w/v) SDS at 37° C. (n=3 individual experiments).



FIG. 16B shows a release profile from CP32K of PTX and TAA loaded at 10 and 20% in PBS containing 0.5% (w/v) SDS at 37° C. (n=3 individual experiments).



FIG. 17 shows a pentablock copolymer-PAVL-b-PVL-3KPEG-b-PVL-b-PAVL reaction scheme, according to an embodiment.



FIG. 18 shows a pentablock copolymer-PAVL-b-PVL-3KPEG-b-PVL-b-PAVL reaction scheme with data, according to an embodiment.



FIG. 19 shows a homopolymer with TA as initiator-PVL reaction scheme with data, according to an embodiment.



FIG. 20 shows a procedure to prepare microparticles, according to an embodiment.



FIG. 21A shows a Polymer (SJP1), DMPA, SH-PEG-SH and PTX dissolved in DCM mixed with 5% PVA using a homogenizer for 30 min before evaporation of DCM.



FIG. 21B shows a Polymer (SJP1), DMPA, SH-PEG-SH and PTX dissolved in DCM were mixed with 5% PVA using a homogenizer for 30 min after evaporation of DCM overnight in fume hood.



FIG. 21C shows a Polymer (SJP1), DMPA, SH-PEG-SH and PTX dissolved in DCM mixed with 5% PVA using a homogenizer for 30 min purified using water three times and then mixed with 5% of Sucrose solution.



FIG. 22A shows a reaction scheme for Synthesis of PAGE-co-PGLY, according to an embodiment.



FIG. 22B shows a reaction scheme for Synthesis of PAGE-co-PGLY, according to an embodiment.



FIG. 23 shows a drug loading and release study with HPLC.



FIG. 24 shows a penicillin g molecule.



FIG. 25 shows a nanoparticle profile, according to an embodiment.



FIG. 26 shows DLS results.



FIG. 27 shows a depot protocol, according to an embodiment.



FIG. 28 shows depot images.



FIG. 29 shows results of a swelling study.



FIG. 30 shows a digital image of a disc during a release experiment.



FIG. 31A, FIG. 31B, FIG. 31C, FIG. 31D, and FIG. 31E show microparticle release in PBS with SDS.



FIG. 32A, FIG. 32B, FIG. 32C, FIG. 32D, and FIG. 32E show disc release in PBS with SDS.



FIG. 33A, FIG. 33B, FIG. 33C, FIG. 33D, FIG. 33E, FIG. 33F, and FIG. 33G show release in PBS with SDS at 120 μg/1 mL.



FIG. 34A, FIG. 34B, FIG. 34C, FIG. 34D, FIG. 34E, FIG. 34F, and FIG. 34G show release in PBS with SDS at 60 μg/1 mL.



FIG. 35A, FIG. 35B, FIG. 35C, FIG. 35D, FIG. 35E, FIG. 35F, and FIG. 35G show release in PBS with SDS at 12 μg/1 mL.



FIG. 36A, FIG. 36B, FIG. 36C, FIG. 36D, FIG. 36E, FIG. 36F, and FIG. 36G show release in PBS without SDS at 120 μg/1 mL.



FIG. 37A, FIG. 37B, FIG. 37C, FIG. 37D, FIG. 37E, FIG. 37F, and FIG. 37G show release in PBS without SDS at 60 μg/1 mL.



FIG. 38A, FIG. 38B, FIG. 38C, FIG. 38D, FIG. 38E, FIG. 38F, and FIG. 38G show release in PBS without SDS at 12 μg/1 mL.



FIG. 39A, FIG. 39B, FIG. 39C, and FIG. 39D show peaks associated with various mixes of Drug X in SDS.





DETAILED DESCRIPTION OF THE INVENTION

Herein, we present an IDDS based on poly(valerolactone)-co-poly(allyl-valerolactone) (PVL-co-PAVL) copolymers, cross-linked with 1,6-hexanedithiol by thiolene click chemistry to yield amorphous or semi-crystalline networks. The PVL-co-PAVL system has been evaluated as a universal platform for delivery of a series of drugs that vary in terms of their physicochemical properties (see FIG. 1). The purpose of this study was to evaluate the underlying factors and mechanisms that control the release of drugs from the cross-linked matrices. In particular, to determine the extent to which polymer-drug interactions and in vitro release conditions play a role.


There is keen interest in the development of biocompatible and biodegradable implantable delivery systems (IDDS) that provide sustained drug release for prolonged periods in humans. These systems have the potential to enhance therapeutic outcomes, reduce systemic toxicity and improve patient compliance. Herein, we report the preparation and physico-chemical characterization of cross-linked polymeric matrices from poly(valerolactone)-co-poly(allyl-8-valerolactone) (PVL-co-PAVL) copolymers for use in drug delivery. A series of well-defined PVL-co-PAVL, copolymers (PDI<1.5), that vary in terms of M.W and AVL content were prepared by ring opening polymerization catalyzed by 1,5,7-triazabicyclo[4.4.0]dec-5-ene (TBD). A subsequent cross-linking reaction using 1,6 hexanedithiol lead to solid cylindrical amorphous or semi-crystalline matrices as potential IDDS. High loading levels (up to 20% (w/w)) of several model drugs that vary in physicochemical properties, including paclitaxel, triamcinolone acetonide and hexacetonide, curcumin and acetaminophen, was achieved using a post-loading method in organic solvent. Drugs-IDDS interactions were evaluated via the group contribution method, X-ray diffraction as well as calorimetric, spectroscopic and microscopic techniques. Results indicate superior drug-matrix compatibility for drugs bearing phenyl groups. In vitro release studies under distinct sink conditions highlight the key factors (i.e. state and loading level of drug, solubility of drug in external media, composition of release media) that impact drug release.


Results and Discussion

Copolymer characterization (PVL-co-PAVL): Four random copolymers based on poly(valerolactone)-co-poly(allyl) valerolactone (P7.5K, P32K, P39K) were prepared by metal-free ROP catalyzed by TBD. Gel permeation chromatography revealed a monomodal distribution for the copolymers and polydispersity index of ≤1.5 (Table 1 and FIG. 2A). 1H NMR spectroscopy confirmed the degree of polymerization (DP) and the % AVL in the resulting copolymers. The terminal phenyl group was used as an internal reference (m, phenyl 8=7.33 ppm), 5.70 ppm (m. CH2═CH), 5.03 ppm (m, CH2═CH), 4.08 ppm (m, CH2—OC—O), 2.38 (m, —CH2—CH—, and —O═C—CH2—), 1.68 ppm (m, —CH2—CH2-VL, AVL) (FIG. 2A). After precipitation in ether and methanol, the polymers were dried under vacuum at room temperature with a yield of 80% (˜10 g). The four copolymers have molecular weights (Mn) of 7500, 15000, 32000 and 39000 g·mol−1 and contain 28, 23, 20 and 9% AVL.









TABLE 1







Characteristics of the copolymers.













PVL-co-
Mn (g/mol)
nb allyl

Tm
ΔDHm
χc















PAVL1
GPC5
PDI

1H NMR6

groups2
% AVL3
(° C.)4
(J/g)g
(%)


















P7.5K
9300
1.45
7500
15
28
12.6
36
25


P15K
12000
1.45
15000
25
23
  34/39.3
76
53


P32K
24000
1.47
32000
45
20
38.2
58
40


P39K
33000
1.52
39000
25
9
41.6/47.6
88
61






1P7.5K, P15K P32K and P39K refer to the different PVL-co-PA VL copolymers.




2Number percentage (% M. Wt) of allyl valerolactone in the copolymer (% AVL) based on the total molecular weight determined by 1H NMR spectroscopy.




3Weight percentage (% M. Wt) of allyl valerolactone in the copolymer (% AVL) based on the total molecular weight determined by 1H NMR spectroscopy.




4Melting temperatures (Tm) and g enthalpy of melting (Hm) were determined by DSC analysis (2nd cycle). The degree of crystallinity χc (%) of the copolymers was calculated as described in supplementary materials.




5Number-average molecular weight (g/mol) obtained from GPC analysis. (Polydispersity index = PDI).




6Number-average molecular weight (g/mol) obtained by 1H NMR spectroscopy.







The thermal properties of the copolymers (FIG. 2B) are summarized in Table 1. In bulk, P7.5K is waxy while P15K, P32K and P39K are powders. The glass transition temperatures (Tg) for P7.5K, P32K and P15K were observed at ≈−62° C. whereas no Tg was detected for P39K. Aubin, M.; Prud'homme, R. E. Preparation and properties of poly(valerolactone). Polymer 1981, 22, (9), 1223-1226; Keroack, D.; Zhao, Y.; Prud'homme, R. E. Molecular orientation in crystalline miscible blends. Polymer 1999, 40, 1, 243-251. Homopolymers (i.e. PVT, and PCL) of equivalent molecular weight were found to have higher degrees of crystallinity (Table 1). As shown in Table 1, for copolymers with similar AVL content, an increase in the molecular weight leads to a decrease in crystallinity due to a higher melt viscosity and chain entanglement (e.g. CP15K vs CP32K). The overall effect is a higher level of stress in the amorphous layer that hinders the reptation process and prevents the thickening of the lamellae. Jenkins, M. J.; Harrison, K. L. The effect of molecular weight on the crystallization kinetics of polycaprolactone. Polymers for Advanced Technologies 2006, 17, (6), 474-478. In comparison to PVL homopolymer, copolymerization of AVL with VL was found to have a significant impact on the thermal properties of the resulting random copolymers (e.g. Tm and χc). The low M.W copolymer, P7.5K, containing 28% AVL revealed a crystallization transition (Tc at −24° C. whereas the other copolymers showed only recrystallization during the cooling process. Incorporation of ≈20 units of AVL per polymer chain decreased the % crystallinity (χc) to values as low as 25% for P7.5K. The χc values for P15K and P32K were found to be 53% and 40% respectively while that for P39K increased to 61% when AVL content decreased at 9% (Table 1). Overall, the melting transitions (Tm) increased from 12.6° C. to 47.6° C. with an increase in M.W (e.g VL content) of the copolymer and a decrease in % AVL content. Zeng, F.; Lee, H.; Chidiac, M.; Allen, C. Synthesis and Characterization of Six-Arm Star Poly(δ-valerolactone)-block-Methoxy Poly(ethylene glycol) Copolymers. Biomacromolecules 2005, 6, (4), 2140-2149; Elzein, T.; Nasser-Eddine, M.; Delaite, C.; Bistac, S.; Dumas, P. FTIR study of polycaprolactone chain organization at interfaces. Journal of Colloid and Interface Science 2004, 273, 2, 381-387; Kazumichi, I.; Masaru, Y.; Hironobu, F.; Masaharu, A.; Minoru, K.; Tohoru, M.; Hidetoshi, Y.; Tsuneji, N. A new biodegradable implant consisting of waxy-type poly(ε-caprolactone-co-δ-valerolactone) and estramustine. International Journal of Pharmaceutics 1991, 68, 1, 87-95.


The isotropic state of the copolymers was investigated in the infrared spectral region from 1800 cm−1 to 1100 cm−1 (FIG. 11). The strongest band observed at ˜ 1730 cm−1 is attributed to the carbonyl stretching modes of the copolymer backbone (vc=0)). Three other bands of interest (e.g. 1325, 1250, 1170-1190 cm−1), attributed to vcrystalline (C-O) & (C-C), Vs(COC), vas(COC)-Vamorphous, respectively, confirmed the relative degree of crystallinity of the polyesters.42 In comparison to P7.5K, the copolymers with higher M.W (e.g. P15K, P32K (data not shown) and P39K) demonstrated more definite bands (orientation) and the appearance of a new band at 1325 cm−1 crystalline (C-O) & (C-C)) (FIG. 11). In comparison to the amorphous P7.5K, a shift to higher wavenumbers for the νs(COC), νas(COC)amorphous bands (e.g. +10 cm−1) and a significant enlargement of this band relative to vc=0 (e.g. band at 1730-1711 cm−1) confirmed a higher degree of crystallinity for copolymers with higher M.W or lower AVL content (i.e. P15K vs P32K vs P39K). Keroack, D.; Zhao, Y.; Prud'homme, R. E. Molecular orientation in crystalline miscible blends. Polymer 1999, 40, 1, 243-251; Murphy, S. H.; Leeke, G. A.; Jenkins, M. J. A Comparison of the use of FTIR spectroscopy with DSC in the characterisation of melting and crystallisation in polycaprolactone. Journal of Thermal Analysis and Calorimetry 2012, 107, 2, 669-674.



FIG. 2A shows 1H NMR spectra of one random block copolymer PVL-co-PAVL (P39K) in CDCl3. Inset includes the gel permeation chromatograms for the four copolymers P7.5K, P15K, P32K and P39K. FIG. 2B shows thermograms for the four copolymers obtained by DSC at 10° C./min (2nd cycle).


Characterization of the cross-linked matrices: Formation of the cross-linked polymer networks (CPs) was successfully achieved by thiolene click chemistry between pendant ally 1 groups on the copolymers and 1,6-hexanedithiol (FIG. 1). UV365 nm, curing of copolymer in a syringe followed by removal from the scaffold (syringe) and extensive washing in organic solvent (i.e. THF) resulted in a solid, transparent cylinder. Once dried, the CPs were characterized by FT-IR spectroscopy (FIG. 11), x-ray diffraction (XRD), DSC, and scanning electron microscopy (SEM) (FIG. 3 and FIG. 4). The stability of the cross-linked networks was evaluated by measuring weight loss as a function of time (FIG. 12) whereas the in vitro biocompatibility was assessed using the extract dilution method (FIG. 13). Baek, H. S.; Yoo, J. Y.; Rah, D. K.; Han, D.-W.; Lee, D. H.; Kwon, O.-H.; Park, J.-C. Evaluation of the Extraction Method for the Cytotoxicity Testing of Latex Gloves. Yonsei Medical Journal 2005, 46, (4), 579-583; Zange, R.; Kissel, T. Comparative in vitro biocompatibility testing of polycyanoacrylates and -poly(d,1-lactide-co-glycolide) using different mouse fibroblast (L929) biocompatibility test models. European Journal of Pharmaceutics and Biopharmaceutics 1997, 44, 2, 149-157. Macroscopically, the cross-linked networks formed from the copolymers of different M.W were found to have distinct properties. With 28% allyl content, CP7.5K was found to be amorphous (flexible and transparent) with a Tg at −47° C., whereas the networks formed from P15K, P32K and P39K remained semi-crystalline (rigid and semi-opaque).


At similar AVL content (i.e. ≈20%), the Tm and degree of crystallinity of CP15K were found to be higher following crosslinking compared to CP32K, whereas lowering the AVL content (e.g. CP32K≈20% vs CP39K≈9%) increased the χc of the cross-linked polymer (FIG. 3A, FIG. 3C and FIG. 14A). Boire et al., prepared similar polyester materials based on PCL-co-(allyl-carboxylate-caprolactone) (PCL-ACPCL) using a self-crosslinking reaction, and observed similar trends in thermal properties. Boire, T. C.; Gupta, M. K.; Zachman, A. L.; Lee, S. H.; Balikov, D. A.; Kim, K.; Bellan, L. M.; Sung, H.-J. Pendant allyl crosslinking as a tunable shape memory actuator for vascular applications. Acta Biomaterialia 2015, 24, 53-63. In agreement, CP7.5K exhibited a typical amorphous XRD pattern whereas cross-linked matrices with higher M.W. or lower AVL content (i.e. CP15K, CP32K and CP39K) demonstrated crystalline domains with the appearance of two characteristic peaks at 2θ=21.4° and 23.8° (FIG. 3B). Yeo, M.; Jung, W.-K.; Kim, G. Fabrication, characterisation and biological activity of phlorotannin-conjugated PCL/[small beta]-TCP composite scaffolds for bone tissue regeneration. Journal of Materials Chemistry 2012, 22, (8), 3568-3577. FIG. 4A shows SEM images of cross-sections of freeze dried matrices (left, scale bars represent 10 μm) and the surface morphology (right) of the cross-linked networks of CP7.5K, 15K and 39K (scale bar represents 40 μm and inset 300 μm). FIG. 4B Indirect evaluation of water diffusion across a hollow cylinder formed from the cross-linked polymer (CP39K). Transport of the hydrophilic probe sulfo-rhodamine (A540 nm) was evaluated across the polymer matrix from the internal to the external media (PBS pH=7.4 with 0.5% w/v SDS).


As shown in FIG. 11, the intensity of the Vcrystalline (C-O) & (C-C) bands in the FTIR spectra of crystalline copolymers (i.e. P15K, P32K and P39K) is maintained after crosslinking (i.e. CP15K, CP32K and CP39K and the amorphous state of P7.5K remained after the reaction (i.e. CP7.5K). SEM microscopy was used to evaluate the cross-section and surface (wall) morphologies of the four matrices (FIG. 4A). Microscopic analysis revealed that the morphology varies with the M.W of the copolymers used for preparation. CP cross-sections demonstrated an increase in roughness with increasing M.W and crystallinity of the copolymers.


Regardless of copolymer M.W. and cross-linking density, significant porosity was not apparent at the magnifications employed on the freeze-dried samples. A coral-like, heterogeneous surface morphology with densely packed folds was observed for CP39K, whereas a smooth surface with uniform ridges was observed for CP32K, CP15K and CP7.5K (FIG. 4A). As described for latex-based matrices, water can diffuse within the matrix. Folkman, J.; Long, D. M. The use of silicone rubber as a carrier for prolonged drug therapy. Journal of Surgical Research 1964, 4, 3, 139-142. In the present study, the diffusion of water into the polymer matrix was evaluated using a hollow cylinder (FIG. 4B). An aqueous solution containing the hydrophilic probe sulfo-rhodamine was filled into the cavity of the cylinder, sealed at the top and diffusion through the cross-linked polymer material (wall thickness=640 μm) was monitored by measurement of probe content in the external media over a 72-hour period. As shown in FIG. 4B, even at early time-points there is linear transport (diffusion) of the probe across the polymer matrix. Based on optical and SEM microscopy (data not shown) and measurement of weight loss, the cross-linked matrices remained unchanged over three months in 0.1 M PBS (pH 7.4) at 37° C. (FIG. 12). However, this study only comprise preliminary assessment of the stability and degradation of this system. In the future, studies examining the kinetics of bulk erosion will include cross-sectional analysis of morphology as a function of time. The degradation rates of PCL and PVL polymers are known to be slower than that for PGA or PLA polymers of similar molecular weight. Lyu, S.; Untereker, D. Degradability of Polymers for Implantable Biomedical Devices. International Journal of Molecular Sciences 2009, 10, (9), 4033-4065; Sung, H.-J.; Meredith, C.; Johnson, C.; Galis, Z. S. The effect of scaffold degradation rate on three-dimensional cell growth and angiogenesis. Biomaterials 2004, 25, (26), 5735-5742. Similar cylindrical IDDS (e.g. PCL66k-F68) inserted subcutaneously in rats showed a linear rate of degradation over three years with less than 10% weight loss after three months and 77% weight loss after 30 months. Sun, H.; Mei, L.; Song, C.; Cui, X.; Wang., P. The in vivo degradation, absorption and excretion of PCL-based implant. Biomaterials 2006, 27, (9), 1735-1740. As described by Toncheva et al. (1996), hydrolytic degradation of discs composed of PVL and PCL (21.5 mm×1.3 mm) revealed minor water uptake (≤3%), low weight loss (≤4%), and no change in M.W over a period of 20 weeks. Toncheva, V.; Van Den Bulcke, A.; Schacht, E.; Mergaert, J.; Swings, J. Synthesis and environmental degradation of polyesters based on poly(ε-caprolactone). Journal of environmental polymer degradation 1996, 4, 2, 71-83. Herein, even if selective degradation of the amorphous regions can occur prior to degradation of the crystalline regions of the PVL matrix, the chemical cross-linking, which leads to formation of the CP matrices, provides good stability over time under neutral conditions.


Solubility parameters and swelling capacity: To determine the compatibility between solvent, copolymer, cross-linked materials and the selected drugs, partial (δd.p.h) and total (δt) solubility parameters of all components were calculated using the group contribution method (GCM). The calculated solubility parameters obtained for both δpav1 and δpv1 are close to the solubility parameters of the aprotic and non-polar solvents used for post-loading of drugs (FIG. 5). The smaller the difference between the values for δ(t) of the solute and solvent, the greater the solubility of the solute in the solvent (i.e. Δδ(t)≤7.5 MPa1/2 for a solute-solvent pair). Van Krevelen, D. W.; Te Nijenhuis, K., Chapter 7-Cohesive Properties and Solubility. In Properties of Polymers (Fourth Edition), Elsevier: Amsterdam, 2009; pp 189-227. Solubility parameter values (δd.p.h.t) have been calculated for the four cross-linked matrices (including δd a contribution for 1,6-hexanedithiol) and compared to values for the partial solubility parameters of select drug loading solvents (FIG. 5). Liu, J.; Xiao, Y.; Allen, C. Polymer-drug compatibility: A guide to the development of delivery systems for the anticancer agent, ellipticine. Journal of Pharmaceutical Sciences 2004, 93, 1, 132-143. Swelling occurs in a polymer-solvent system when the free energy of mixing is favorable, (e.g. ΔGm<0). The swelling is maximal when (δCP−δsol)2 is 0, where δpol and δsol are the solubility parameters of the polymer and solvent, respectively (FIG. 5). The degree of swelling observed for the four copolymer matrices (CPs) in the various solvents was in good agreement with the solvent-network compatibility as predicted by values obtained using the GCM method (i.e. CH2Cl2>THF>Toluene>DMSO>H2O). The same trend was observed for all copolymer systems (i.e. CP7.5K→CP39K). While CP39K and CP32K implants swelled well in CH2Cl2 (e.g. swelling≥1100%), CP7.5K and CP15K broke into pieces after two hours. This is likely due to the relatively low M.W of PVL-co-PAVL copolymers that comprised the CP7.5K and CP15K matrices. Due to the high degree of implant swelling and drug solubility in THF, this solvent was chosen as the solvent for drug loading. In terms of geometry, following four hours of equilibration in THE, the four-copolymer matrices swelled more in diameter than in length i.e. 2.5 vs 1.3 times, respectively.



FIG. 5 shows a plot of the calculated (δcpsol)2 and solubility parameters of the solvents and of the CP7.5K→39K matrices using the group contribution method (MPa1/2). Jenkins, M. J.; Harrison, K. L. The effect of molecular weight on the crystallization kinetics of polycaprolactone. Polymers for Advanced Technologies 2006, 17, (6), 474-478; Jouyban, A., Handbook of Solubility Data for Pharmaceuticals. CRC Press: 2009.


Evaluation of the physiochemical properties of the drugs: Five drugs that vary in terms of physicochemical properties, such as M.W, logP, and water solubility were selected as model drugs for incorporation into the four matrices. The drugs chosen include acetaminophen (ACM), a simple analgesic; curcumin (CCM) a natural hydrophobic compound with anti-inflammatory activity; paclitaxel (PTX), a chemotherapeutic agent; triamcinolone acetonide (TAA) and triamcinolone hexacetonide (TAH), two commonly used corticosteroids for the treatment of osteoarthritis.









TABLE 2







Solubility parameters, molar volumes and LogP values for the drugs loaded into the polymer matrices.














Calculated Solubility
Calculated
Predicted






Parameter by GCM (MPa)1/2
V
* V
Calculated
Predicted
M.W.

















Drugs
ζ(d)
ζ(p)
ζ(h)
ζ(t)
ζ(E/V)
(cm2/mol)
(cm3/mol)
LogP
* LogP
(g/mol)




















Acetaminophen
20.6
6.3
14.8
26.7
28.7
111
121
0.7
3.5-3.9
151.1


Paclitaxel
20.8
6.2
13.0
24.9
28.3
590
611
2.7
2.5-3.5
853.9


Curcumin
20.8
8.9
14.8
21.0
23.2
300
288
3
3.2-3.7
368.4


Triamcinolone
18.0
3.3
11.8
21.8
23.2
328
325
2.3
1.9-2.5
434.5


acetonide


Triamcinolone
18.3
4.4
9.0
20.8
20.8
417.7
427
N.D
4.1-4.8
532.6


hexacetonide





* Values have been determined using ACD/Lab and Chemaxon softwares.






In order to evaluate the influence that the physico-chemical properties of the drugs have on their respective release profiles from the cross-linked matrices, the limit of solubility in different media, the logarithm of the octanol-water partition coefficient (i.e. logP (=Log ([c]octanol/[c]water)), and the solubility parameters of the different drugs were determined. The logP of four of the drugs was determined by the shake tube method with logP values between-2 to 4 obtained for all drugs. The logP value for TAH was estimated using softwares* (Table 2). OECD. Guidelines for Testing of Chemicals. Section 1, Physical Chemical properties. 1995, 107.



FIG. 6 shows solubility of the hydrophobic drugs in PBS (pH=7.4) containing 0.1%, 0.5%, or 1% (w/v) Tween 80 (T-80) or SDS (n=3).


To ensure that sink conditions were maintained in the drug release study, two common surfactants, Tween 80 and SDS, were included in the release media. According to the GCM (e.g. (δdrugsurfactant)2), both surfactants were found to have good compatibility with all drugs (i.e. δ(t)=21.1 MPa1/2 and 28.7 MPa1/2 for Tween 80 and SDS, respectively) and improved their aqueous solubility when surfactant concentrations were higher than 0.5% w/v (δ(t)drugs in Table 2 and FIG. 6). Mikkelsen, L. M., Enzyme solubility in liquid detergent and use of detergent composition. Google Patents: 2014; Samaha, M. W.; Naggar, V. F. Micellar properties of non-ionic surfactants in relation to their solubility parameters. International Journal of Pharmaceutics 1988, 42, 1, 1-9. SDS (0.5% (w/v)) was employed as the surfactant for the majority of the release studies given that it resulted in the highest increase in aqueous solubility of the drugs. It has also been reported that SDS can minimize non-specific drug adsorption at the surface of polymer matrices and promotes the dissociation of non-covalent drug-drug aggregates. Crotts, G.; Park, T. G. Protein delivery from poly(lactic-co-glycolic acid) biodegradable microspheres: Release kinetics and stability issues. Journal of Microencapsulation 1998, 15, (6), 699-713. The FDA guidance for dissolution studies include use of SDS for water-insoluble or sparingly water-soluble drugs. FDA. Guidance for Industry: Dissolution Testing of Immediate Release Solid Oral Dosage Forms, Office of Training and Communications, Rockville, MD, 1997, pp. A1-A2. 1997.


Loading and state of the drugs in the cross-linked matrices: The drug-loaded matrices were characterized by several methods including DSC, XRD, FTIR, and SEM. Depending to the amount of drug dissolved in the THF solution, the drug loading content (DLC) of the matrices for all drugs ranged from 10 to 20% (±4%) with drug loading efficiencies between 10 to 17%. Macroscopically, CP-ACM, CP-PTX, and CP-CCM loaded at 10% and 20% drug content, were transparent, similar to the unloaded CP7.5k, whereas CP-TAA and CP-TAH were opaque (FIG. 15). DSC revealed the presence of crystalline drug within the CP-TAA and CP-TAH systems, but not within the CP-ACM, CP-CCM, or CP-PTX polymer-drug matrices (FIG. 7A). In solid dispersions, drug and polymer can be completely miscible in their liquid state (i.e. post-loading step), but upon solidification (i.e. evaporation step), the drug can take on different forms, such as the supersaturated solid solution phase, a distinct amorphous phase, crystalline phase(s) (i.e. polymorphism) or a combination of two or more of these phases. Drug stabilization in polymeric matrices is known to be maintained by minimizing the molecular mobility of drugs (e.g. incorporating in a polymeric matrix with high Tg), decreasing the free volume within the matrix (e.g. increasing the cross-linking density) and by favorable drug-polymer interactions which may disrupt drug-drug interactions. M. Vasanthavada; W.-Q. Tong; Serajuddin, A., Water-Insoluble Drug Formulation, Second Edition. CRC press: 2008; Egawa, H.; Maeda, S.; Yonemochi, E.; Oguchi, T.; Yamamoto, K.; Nakai, Y. Solubility Parameter and Dissolution Behavior of Cefalexin Powders with Different Crystallinity. CHEMICAL & PHARMACEUTICAL BULLETIN 1992, 40, 3, 819-820.



FIG. 7A shows DSC thermograms (exothermic up) of the CP15K matrices loaded with the five model drugs (10% w/w). FIG. 7B shows representative SEM micrographs of matrices loaded with PTX (upper) and with TAH (lower). FIG. 7C shows comparison of the XRD patterns of the CP39K matrices loaded with TAH and CCM. FIG. 7D shows the percent crystallinity (left axis) and the melting transition temperatures (Tm, right axis) for the CP39K matrices after drug incorporation (red dots indicate the first transition temperature Tm1 and blue indicate the second transition temperature Tm2).


According to the DSC thermograms, incorporation of ACM, PTX and CCM in the CP15K, and CP32K lead to a loss in the crystallinity of the matrices (CP7.5K remained amorphous) with no sharp melting transitions related to the drugs (FIG. 7A, FIG. 7D, & FIG. 14A). The amorphous state of the matrices (i.e. CP15K and CP32K) loaded with ACM, CCM, or PTX suggests that the drugs are molecularly dispersed throughout the matrices and this may be attributed to favorable polymer-drug interactions. Drug incorporation within the CP39K matrix had a significant impact on the degree of crystallinity of the cross-linked material (FIG. 7D & FIG. 14B).


Depending on the drug and the drug loading content, it appears that there are different degrees of interaction between the drug and the polymers. Miscible or partially miscible drugs in CPs result in melting point depression or no melting point depression of the drug (FIG. 14B). ACM in CP15K showed a broad depressed melting transition whereas loaded in CP39K, Tm temperature remained at similar values observed for the free ACM. In comparison, melting transitions of PTX and CCM loaded in CP15K were similar to those observed to their crystalline form whereas no detectable melting transitions were observed when loaded in CP32K or CP39K. As shown in FIG. 13, the broad melting transitions at 240-260° C. can be explained by characteristic polymorphic transitions of TAH and TAA within the matrices. da Silva-Junior, A. A.; de Matos, J. R.; Formariz, T. P.; Rossanezi, G.; Scarpa, M. V.; do Egito, E. S. T.; de Oliveira, A. G. Thermal behavior arid stability of biodegradable spray-dried microparticles containing triamcinolone. International journal of Pharmaceutics 2009, 368, 1, 45-55. XRD and FTIR spectroscopy analyses confirmed the presence of defined crystalline structures of TAA and TAH within the matrices (FIG. 7C & FIG. 15). Drugs having high melting points (i.e. TAH and TAA, Tm≈300° C.) demonstrate low miscibility in polymers (FIG. 14A). Marsac, P. J.; Shamblin, S. L.; Taylor, L. S. Theoretical and Practical Approaches for Prediction of Drug-Polymer Miscibility and Solubility. Pharmaceutical Research 2006, 23, (10), 2417. According to Greenhalgh et al., based on the magnitude of the differences in solubility parameters for the CPs and drugs, which ranged from 0.6-4.5 MPa1/2 (Δδ<7 MPa1/2), polymer-drug miscibility is expected for all systems (Table 2, Table 6 and FIG. 5). Greenhalgh, D. J.; Williams, A. C.; Timmins, P.; York, P. Solubility parameters as predictors of miscibility in solid dispersions. Journal of Pharmaceutical Sciences 1999, 88, (11), 1182-1190. Despite the expected favorable interaction between polymer and drug, the adhesive and cohesive interactions (i.e. van der Waals, Debye, Hydrogen, charge transfer interaction) differ experimentally in strength and directionality. Marsac, P. J.; Shamblin, S. L.; Taylor, L. S. Theoretical and Practical Approaches for Prediction of Drug-Polymer Miscibility and Solubility. Pharmaceutical Research 2006, 23, (10), 2417. Indeed, halogenated drugs such as TAH and TAA with low polarity &p and/or low capacity for hydrogen bonds formation &h (with the matrices), resulted in adhesive interactions rather than cohesive interactions within the polymer matrices. Marsac, P. J.; Shamblin, S. L.; Taylor, L. S. Theoretical and Practical Approaches for Prediction of Drug-Polymer Miscibility and Solubility. Pharmaceutical Research 2006, 23, (10), 2417. Favorable conditions (i.e. cohesive interactions), leading to molecular dispersions (e.g. ACM, CCM, and PTX) seemed to be present when aromatic drugs are loaded into the matrices (FIG. 7A and FIG. 14A-B and FIG. 15). To confirm these observations, two other steroids with lower fusion temperatures, cholesterol (δt=20.7 MPa1/2) and hydrocortisone (δt=25.4 MPa1/2), with Tm=148° C., and 220° C., respectively, were loaded (10% w/w) within the cross-linked matrix (e.g. CP39K data not shown). TAH and TAA only decreased the χCP39K to 90 and 75%, respectively, and cholesterol and hydrocortisone decreased the crystallinity of the matrix to values as low as 60 to 55%, indicating a higher degree of drug-matix interaction (i.e. transparent matrices). The analysis hints that molecular dispersion of select drugs within the cross-linked matrices is largely dependent on the Tm of the drugs. Marsac, P. J.; Shamblin, S. L.; Taylor, L. S. Theoretical and Practical Approaches for Prediction of Drug-Polymer Miscibility and Solubility. Pharmaceutical Research 2006, 23, (10), 2417. Unlike polymers that have a high Tg (e.g. PLGA or PVP), the cross-linked materials in this study (i.e. CPs) have a low Tg (≈−55° C.) and may allow for crystallization of TAA and TAH due to their higher degrees of freedom and mobility within the polymeric matrices. Marsac, P. J.; Shamblin, S. L.; Taylor, L. S. Theoretical and Practical Approaches for Prediction of Drug-Polymer Miscibility and Solubility. Pharmaceutical Research 2006, 23, (10), 2417. Although, it appears that cross-linked density does not play a predominant role in the crystallization or the miscibility of the drugs within the matrices but rather depends on the chemical properties of the drugs (e.g. fm of the drug Vs free volume within the matrix).


Evaluation of in vitro drug release: impact of the nature of the drug, polymer and release media: In the in vitro release studies the impact of a number of variables was evaluated including nature of the drug, compatibility between the drug and the polymer matrix, degree of crystallinity of the matrix, M.W. of the copolymer, cross-linking density and the composition of the release media. The commonly used, sample-and-separate method was employed to evaluate drug release from the cross-linked matrices. D'Souza, S. S.; DeLuca, P. P. Methods to Assess in vitro Drug Release from Injectable Polymeric Particulate Systems. Pharmaceutical Research 2006, 23, 3, 460-474. To compare drug release from the matrices (i.e. CP7.5K, CP15K, CP32K and CP39K) under similar conditions, SDS at 0.5% (w/v) was chosen to maintain sink conditions.


Drug release mechanism from cross-linked matrices: Mathematical modeling of drug release is a highly useful tool in pre-clinical formulation optimization. Firstly, it enables quantitative prediction of the effects of changes in formulation and processing parameters on the resulting drug release kinetics. Secondly, it can provide insight into the underlying mechanisms controlling drug release from the particular dosage form. Siepmann, J.; Siepmann, F. Mathematical modeling of drug delivery. International Journal of Pharmaceutics 2008, 364, 2, 328-343. However, no universal mathematical model is applicable for release kinetics from all polymeric matrices due to the many variables that must be taken into account to model solute transport. Under perfect sink conditions, diffusion of drug within the matrices will depend on the physical structure of the matrix (i.e. porosity, crystallinity, cross-linking density), the diffusion of water, the aqueous solubility of the drug, state of the drug (i.e. amorphous vs crystalline) and drug content (i.e. DIX) within the matrix, as well as the relative interaction(s) between the polymer matrix and drug. To gain an understanding of the mechanism(s) controlling drug release from the polymeric matrices, different commonly used mathematical models (FIG. 8C), were applied to the experimental data (i.e. First order, Higuchi, Korsemayer-Peppas and Peppas-Sahlin models). Zhang, Y.; Huo, M.; Zhou, J.; Zou, A.; Li, W.; Yao, C.; Xie, S. DDSolver: An Add-In Program for Modeling and Comparison of Drug Dissolution Profiles. The AAPS Journal 2010, 12, 3, 263-271. The first order model describes mainly a linear relationship of drug dissolution (i.e concentration dependent) over time from pharmaceutical dosage. The Higuchi model describes the release of a drug from an insoluble matrix as the square root of a time-dependent process based on Fickian diffusion (i.e. penetration of the solvent within the matrix, dissolution and leaching out of the drug). In addition to these assumptions, models such as Korsemayer-Peppas and Peppas-Sahlin take into consideration the geometry of the matrix and other drug transport parameters. Peppas, N. A.; Sahlin, J. J. A simple equation for the description of solute release. III. Coupling of diffusion and relaxation. International Journal of Pharmaceutics 1989, 57, 2, 169-172; Higuchi, T. Rate of Release of Medicaments from Ointment Bases Containing Drugs in Suspension. Journal of Pharmaceutical Sciences 1961, 50, (10), 874-875; Korsmeyer, R. W.; Gurny, R.; Doelker, E.; Burl, P.; Peppas, N. A. Mechanisms of solute release from porous hydrophilic polymers. International Journal of Pharmaceutics 1983, 15, 1, 25-35; Ritger, P. L.; Peppas, N. A. A simple equation for description of solute release 1. Fickian and non-fickian release from non-swellable devices in the form of slabs, spheres, cylinders or discs. Journal of Controlled Release 1987, 5, 1, 23-36.



FIG. 8A shows the in vitro release profiles for ACM, PTX, CCM, TAA and TAH from the CP15K matrix (DLC≈10% w/w) in PBS containing 0.5% (w/v) SDS at 37° C. FIG. 8B shows the release profiles for PTX from CP15K matrix (DLC≈10% w/w) in PBS containing 0.5, 0.1% (w/v) SDS or 0.1% of Tween 0.1% at 37° C. (n=3 individual experiments). FIG. 8C shows a table of the different fittings applied on the release experiments presented in A) with the R2adjusted (R2).


The fittings were applied to the release data obtained for all drugs from the matrices in PBS 7.4 with SDS 0.5%. The Peppas-Sahlin model, where diffusion and polymer relaxation are known to be the underlying drivers of drug release provided the best fit in terms of R2adjusted (FIGS. 8A and 8C) For cylindrical shaped matrices, Fickian diffusion is considered to be operative when the ratio of diameter to thickness (n or m) of the matrix is equal to or less than 0.45. If the value is <0.85, the drug release mechanism is considered non-Fickian; whereas, if n is 0.89 drug release is considered to be case II transport. Herein, the dimension and the geometry of the matrices evaluated have a value of 0.78<n<0.80. Based on the fitting of the data, k2 is negligible (i.e. contribution of the relaxational mechanism of drug release) and non-fickian diffusion (k1) is the main mechanism of drug release. Since drug diffusion through the implant is the dominant mass transport step in the cross-linked polyester-based matrices, data were modeled based on the following analytical solution to Fick's second law of diffusion (Table 3). Vergnaud, J. M., Controlled drug release of oral dosage forms. E. Horwood: New York: 1993; Guse, C.; Koennings, S.; Kreye, F.; Siepmann, F.; Goepferich, A.; Siepmann, J. Drug release from lipid-based implants: Elucidation of the underlying mass transport mechanisms. International Journal of Pharmaceutics 2006, 314, 2, 137-144.









TABLE 3







Comparison of diffusion coefficients and Radjusted2 (R2) of drugs through the cross-linked


matrices under different experimental conditions (e.g. release buffer).










    Cross-linked Matrices-Drug (30%






M
t


M



=

1
-



3

2


π
2


·




n
=
1






exp

(

-



q
n
2


Dt


R
2



)


q
n
2


·




p
=
0





exp
(


-


(


2

p

+
1

)

2




π
2


Dt
/

H
2





(


2

p

+
1

)

2






















Evaluations
w/w)
Media
R2
Diffusion Coefficient (m2/s)





Amorphous
CP15K-ACM
SDS 0.5%
0.9767
1.8 × 10−12


(State of the
CP15K-FTX

0.9519
1.6 × 10-13


Drugs)
CP15K-CCM

0.9762
1.4 × 10-13


Semi-
CP15K-TAA

0.9978
1.1 × 10-13


crystalline
CP15K-TAH

0.9885
4.3 × 10−14


(Drugs)






Drug Vs
CP7.5K-TAA
SDS 0.5%
0.9891
1.5 × 10−13


M.W and
CP32K-TAA

0.9937
2.2 × 10−13


Cross-linked
CP39K-TAA

0.9939
6.5 × 10−13


Density






Sink
CP15K-FTX
SDS 0.1%
0.9790
4.0 × 10−14


Conditions
CP15K-PTX
Tween-80 0.1%
0.9656
1.2 × 10−14


([C] and type
CP15K-CCM

0.9723
5.7 × 10−14


of surfactant)






Impact of
CP32K-PTX-10%
SDS 0.5%
0.9860
1.6 × 10−13


Drug Loading
CP32K-PTX-20%

0.9814
9.9 × 10−14


(w/w)
CP39K-PTX-10%

0.9830
3.2 × 10−13



CP39K-PTX-20%

0.9777
3.9 × 10−14









As described earlier, contributions of axial as well as radial mass transfer in the cylinders remain similar (i.e. 0.78<n<0.80). For the implementation of the mathematical model, R Studio (Version 3.3.3) was used. D was fitted into equation using enough experimentally determined data points to characterize the shape of the curve, and the resulting diffusion coefficients for each of the five drugs through the system. Though these assumptions may hold true for ACM, CCM, and PTX, assumption three is challenged by TAA and TAH. The crystalline drug diffraction peaks in the XRD spectrum and the melting and recrystallization thermal events in the DSC thermograms indicate crystalline dispersions of TAA and TAH are present within the matrices, suggesting the possibility of two phases: an amorphous drug-polymer phase and a crystalline drug only phase. Nair, R.; Nyamweya, N.; Gönen, S.; Martinez-Miranda, L. J.; Hoag, S. W. Influence of various drugs on the glass transition temperature of poly(vinylpyrrolidone): a thermodynamic and spectroscopic investigation. International Journal of Pharmaceutics 2001, 225, 1, 83-96. Linear buffer penetration and diffusion into the matrix observed at an early stage FIG. 4B), and the dissolution of crystalline drug aggregates serve to create a homogenous distribution. Klose, D.; Siepmann, F.; Elkharraz, K.; Krenzlin, S.; Siepmann, J. How porosity and size affect the drug release mechanisms from PLGA-based microparticles. International Journal of Pharmaceutics 2006, 314, 2, 198-206. Therefore, the good agreement observed between experiment and theory suggests the chosen model is appropriate for TAA and TAH under these conditions. Overall, the presented mathematical theory allowed to quantitatively predict the effect of changes in implant geometry on the resulting drug release kinetics (e.g. diffusion coefficient).


Influence of matrix and drug composition: Drug containing polymer matrices can be classified as either monolithic solutions or monolithic dispersions. FDA. Guidance for Industry: Dissolution Testing of Immediate Release Solid Oral Dosage Forms, Office of Training and Communications, Rockville, MD, 1997, pp. A1-A2. 1997. Based on characterization of the drug loaded in the polymeric systems by DSC, XRD, and FUR, it is indicated that ACM, CCM, and PTX are dissolved in the matrix as monolithic solutions, while TAA and TAH are dissolved and dispersed in the matrix as monolithic dispersions. With the smallest partial molar volume and the highest aqueous solubility, ACM exhibited a rapid release over a period of less than a week from all matrices (FIG. 8A and FIG. 9). At 37° C., the release of ACM from the amorphous matrices (i.e. CP7.5K and CP15K or semi-crystalline matrix (e.g. CP39K) was similar. However, the release of TAA was found to proceed much more slowly in comparison to ACM. It is reported that the influx of water into the matrix is accelerated by the presence of hydrophilic drugs, which explains the rapid release observed for ACM. Guse, C.; Koennings, S.; Kreye, F.; Siepmann, F.; Goepferich, A.; Siepmann, J. Drug release from lipid-based implants: Elucidation of the underlying mass transport mechanisms. International Journal of Pharmaceutics 2006, 314, 2, 137-144. Where CP7.5K-TAA, CP32K-TAA and CP15K-TAA reached 50% drug release at a T50% between four and six days, T50% release from the semi-crystalline matrix (i.e. CP39K) was not reached until 12 days (FIG. 16A). Release from CP39K-TAA (T80%=50 days) was sustained for at least an additional two weeks compared to CP15K-TAA (T80%=30 days). Diffusion of the molecularly dispersed fraction vs crystalline TAA cannot be distinguished during the release experiment. Thus, the molecularly dissolved and crystalline drugs co-exist within the system, yet it is established that only the dissolved drug is available for diffusion within the amorphous regions of the matrices. Complete release of TAA and TAH from the matrices suggests a conversion of crystalline forms of the drugs to amorphous state. Overall, the data revealed that at similar cross-linking density (i.e. CP15K vs CP32K) and drug loading level (i.e. PTX), an increase in the M.W of the polymer decreased the drug release rate (FIG. 8A and FIG. 16B), which is in agreement with the literature. Miyajima., M.; Koshika, A.; Okada, J. i.; Ikeda, M.; Nishimura, K. Effect of polymer crystallinity on papaverine release from poly(1-lactic acid) matrix. Journal of Controlled Release 1997, 49, (2-3), 207-215. Jeong, J.-C.; Lee, J.; Cho, K. Effects of crystalline microstructure on drug release behavior of poly(ε-caprolactone) microspheres. Journal of Controlled Release 2003, 92, 3, 249-258. Fetters, L. J.; Lohse, D. J.; Richter, D.; Witten, T. A.; Zirkel, A. Connection between Polymer Molecular Weight, Density, Chain Dimensions, and Melt Viscoelastic Properties. Macromolecules 1994, 27, (17), 4639-4647. When comparing polymer-drug systems within the same category (i.e. monolithic solutions or dispersions), drug release is expected to be governed primarily by the solubility and diffusion of the drug within the system. As observed in FIG. 8A, the state of the drug is considered as one of the rate-limiting step to the diffusion of drug from the system and explains the observed order of release wherein the amorphous drug-loaded matrices release at a faster rate in comparison to those containing crystalline drug but still with excellent reproducibility (e.g. TAA and TAH). The release of CCM and PTX can be understood on the basis of their aqueous solubilities: 105.98±0.57 μg/ml for PTX vs. 45.63±1.05 μg/m 1 for CCM, which leads to a rapid solubilization and a faster rate of diffusion from the matrix. For the steroid-loaded matrices that contain both dissolved and non-dissolved drug, TAA releases faster than TAH due to its higher aqueous solubility (i.e. 287.04±56.86 μg/ml compared to 37.89±0.40 μg/ml for TAH) and its relatively higher interaction within the matrices. In a report by Pinto et al., release of TAA from a polyurethane-PCL matrix under sink conditions in pure PBS pH 7.4 (TAA solubility 2.1 μg/mL) revealed a linear TAA release of up to 64% over 8 months, whereas in vivo, it was found that almost 81% of TAA was released in only 45 days. Pinto, F. C. H.; Da Silva-Cunha Junior, A.; Orefice, R. L.; Ayres, E.; Andrade, S. P.; Lima, L. D. C.; Lima Moura, S. A.; Da Silva, G. R. Controlled release of triamcinolone acetonide from polyurethane implantable devices: application for inhibition of inflammatory-angiogenesis. Journal of Materials Science: Materials in Medicine 2012, 23, (6), 1431-1445. Overall, the data suggests that the solubility of the drug in the release media needs to be carefully considered given that it is a key determinant of release kinetics. Then, the impact of the nature and the concentration of the release media on the release profile of PTX were also investigated (FIG. 8B). Tween 80 (0.1% w/v) is commonly used to improve the solubility/stability of PTX in aqueous media. OECD. Guidelines for Testing of Chemicals. Section 1, Physical Chemical properties. 1995, 107. Mikkelsen, L. M., Enzyme solubility in liquid detergent and use of detergent composition. Google Patents: 2014. SDS has been used to effectively enhance the aqueous solubility of TAA and TAH. Nsereko, S.; Amiji, NI. Localized delivery of paclitaxel in solid tumors from biodegradable chitin microparticle formulations. Biomaterials 2002, 23, (13), 2723-2731. Suh, H.; Jeong, B.; Rathi, R.; Kim, S. W. Regulation of smooth muscle cell proliferation using paclitaxel-loaded poly(ethylene oxide)-poly(lactide/glycolide) nanospheres. Journal of Biomedical Materials Research 1998, 42, 2, 331-338. Doty, A. C.; Hirota, K.; Olsen, K. F.; Sakamoto, N.; Ackermann, R.; Feng, M. R.; Wang, Y.; Choi, S.; Qu, W.; Schwendeman, A.; Schwendeman, S. P. Validation of a cage implant system for assessing in vivo performance of long-acting release microspheres. Biomaterials 2016, 109, 88-96. Yang, H.-y.; van Dijk, M.; Licht, R.; Beekhuizen, M.; van Rijen, M.; Janstål, M. K.; Öner, F. C.; Dhert, W. J. A.; Schumann, D.; Creemers, L. B. Applicability of a Newly Developed Bioassay for Determining Bioactivity of Anti-Inflammatory Compounds in Release Studies—Celecoxib and Triamcinolone Acetonide Released from Novel PLGA-Based Microspheres. Pharmaceutical Research 2015, 32, 2, 680-690. It can be seen that the release rate depends greatly on the solubility of the drug in the aqueous media (FIG. 6, FIG. 8B and Table 3). The solubility of PTX is 10 and 50 times greater in 0.5% SDS than it is in 0.1% SDS and 0.1% Tween 80, respectively, and for CCM this increase in solubility is four times greater in SDS than in Tween 80. An increase in the solubility of the drug leads to an increase in its dissolution rate and a higher degree of partitioning between the matrix and the external media (micellization/solubilization by the surfactant), thereby increasing the driving force for drug release and the diffusion coefficient (Table 3). Yang, H.-y.; van Dijk, M.; Licht, R.; Beekhuizen, M.; van Rijen, M.; Janstål, M. K.; Öner, F. C.; Dhert, W. J. A.; Schumann, D.; Creemers, L. B. Applicability of a Newly Developed Bioassay for Determining Bioactivity of Anti-Inflammatory Compounds in Release Studies-Celecoxib and Triamcinolone Acetonide Released from Novel PLGA-Based Microspheres. Pharmaceutical Research 2015, 32, 2, 680-690.



FIG. 9 shows release of ACM, TAA and TAH from CP39K at 10% drug content (w/w) and at 10 and 20% drug content for PTX in PBS pH 7.4 in 0.5% (w/v) SDS (n=2 individual experiments).


Release of TAA and/or PTX from the four cross-linked matrices was conducted to determine the impact of matrix composition (e.g. M.W vs cross-linking density) on drug release (FIG. 8A, FIG. 9, and FIG. 16B). Globally, as polymer M.W increases and cross-linked density decreases, the drug release rate and the diffusion coefficient decrease. It is put forward that the cross-linking density does not play a direct role in influencing the drug release profile rather an increase in the crosslinking density decreases the degree of crystallinity within the matrix which in turn makes it more amenable for diffusion of drug.


This result is in agreement with many reports of slow release from high molecular weight polymers. Guse, C.; Koennings, S.; Kreye, F.; Siepmann, F.; Goepferich, A.; Siepmann, J. Drug release from lipid-based implants: Elucidation of the underlying mass transport mechanisms. International Journal of Pharmaceutics 2006, 314, 2, 137-144. Toshiro, H.; Hiroaki, O.; Yasuaki, O.; Hajime, T. Factors influencing the profiles of TRH release from copoly(d,1-lactic/glycolic acid) microspheres. International Journal of Pharmaceutics 1991, 72, 3, 199-205. Omelczuk, M. O.; McGinity, J. W. The influence of Polymer Glass Transition Temperature and Molecular Weight on Drug Release from Tablets Containing Poly(PL-lactic Acid). Pharmaceutical Research 1992, 9, 1, 26-32. Drug diffusion (e.g. ACM, PTX and CCM) through the amorphous implants (i.e CP7.5k→32K) is the most rapid since there are no crystalline domains acting as barriers to diffusion (Table 3). Interestingly, at a drug loading level of 10% for matrices formed from copolymers of similar M.W. (i.e. CP32K vs CP39K) a decrease in the cross-linking density of the matrix results in faster drug release. However, at higher drug loading content (i.e. 20% w/w PTX in CP32K and CP39K) sustained release is much more pronounced for CP39K-PTX (FIG. 9 and FIG. 16B). In contrast, loading drugs that are present in the matrices in crystalline form, TAA or TAH, at higher levels (i.e. 20% vs 10%) did not significantly impact the release rate (FIG. 16B). This indicates that the crystalline state of the drug in the matrix is the main limiting factor that controls drug release. These observations suggest that the cross-linking density indirectly impacts the release profile since an increase in the crosslinking density was found to decrease the crystallinity of the polymer matrix. Overall, a combination of drug-drug interaction at high drug content (i.e. 20%) and the crystalline domains within the matrix control and afford sustained release profiles.


There is an unmet need to develop polymer materials that can be functionalized in good yield to produce customizable biodegradable drug delivery systems. We have developed one such system based on PVL-co-PAVL, cross-linked with 1,6-hexanedithiol, which possesses several advantages including high drug loading with a post-loading method, sustained and reproducible diffusion-controlled release kinetics, and good in vitro biocompatibility. Furthermore, we have shown the importance of a thoroughly conducted investigation into the underlying mechanisms controlling drug release from these new materials and addressed factors secondary to diffusion, including polymer-drug interactions and solubility parameters that play a role. We have demonstrated the potential of this new IDDS based on PVL-co-PAVL, as a universal drug delivery system for numerous therapies since the pendant allyl functionality provides a versatile backbone for improving polymer-drug compatibility and tailoring release profiles to meet clinical demands.



FIG. 10 shows a schematic of the formation of the cylindrical polyester based drug delivery matrix.


Protocols for drug analysis by HPLC and cytotoxicity evaluation of the cross-linked matrices: The drug release was analyzed by reverse phase HPLC using an Agilent 1200 HPLC system with Agilent ChemStation software, an XDB C18 column (150×4.6 mm i.d+guard column) and UV detection. For PTX, the mobile phase consisted of 55:45 acetonitrile: water with a flowrate of 1 ml/min and UV detection at 227 nm. For TAA, the mobile phase consisted of 80:20 methanol:water (0.1% acetic acid) with a flow rate of 1.2 ml/min and UV detection at 240 nm. For TAH, the mobile phase consisted of 90:10 MeOH:H2O (0.1% acetic acid) with a flow rate of 1.2 ml/min and UV detection at 240 nm. For CCM, the mobile phase consisted of 55:45 ACN: H2O (0.1% acetic acid) with a flow rate of 1 ml/min and UV detection at 420 nm. For ACM, the mobile phase consisted of 80:20 MeOH:H2O with a flow rate of 1 ml/min with UV detection at 250 nm. Drug concentrations were quantified using calibration curves using standards that ranged in concentration from 1 to 100 μg/ml (0.9986≤R2≤1).


Cytotoxicity evaluation: CPs were incubated in culture media at a surface area to volume ratio of 1.25 cm2/mL for 48 h. Then, the media was serial diluted two-fold to the following concentrations: 50, 25, 12.5, 6.25, and 3.125%. The L929 fibroblast cells were cultured and routinely maintained in Dulbecco's modified Eagle's medium (DMEM) supplemented with 10% fetal bovine serum (FBS) and 1% penicillin-streptomycin. The cells were grown in a monolayer in tissue culture flasks incubated at 37° C. and 5% CO2 at 90% relative humidity. Cells were counted and seeded in 96-well plates at a density of 2000 cells/well, which was determined to be the optimum cell density. After 24 h incubation, growth media was aspirated and replaced with either 150 μL CPs extracts at a surface area to volume ratio of 1.25 cm2/mL or the same volume of extraction media that had been serially diluted to the above concentrations. Following 24, 48, and 72 h incubation periods, cell viability was evaluated using the MTS assay. Specifically, the extraction media was aspirated and replaced with 200 μL of fresh media followed by 20 μL of MTS reagent, and the cells were incubated at 37° C. for 1.5 h. Cell viability was measured by optical absorbance at 2=490 nm using a Cytation™ 5 Cell Imaging Multi-Mode Reader (BioTek, Vermont). Cells incubated with media were employed as control and this was considered 100% cell viability. 100 μM cadmium chloride (CdCl2) was used as a positive control. All experiments were conducted in triplicate (FIG. 16A and FIG. 16B). This method eliminates confounding factors resulting from physical trauma to the cells due to sample weight and it has been reported that toxicities resulting from polymeric biomaterials are likely a result of their leachables. Nishi, C.; Nakajima, N.; Ikada, Y., In vitro evaluation of diepoxy compounds used for biomaterial modification. Journal of Biomedical Materials Research 1995, 29, 829-834. Serrano, M. C.; Pagani, R.; Vallet-Regi, M.; Pena, J.; Ramila, A.; Izquierdo, I.; Portoles, M. T., In vitro biocompatibility assessment of poly(epsilon-caprolactone) films using L929 mouse fibroblasts. Biomaterials 2004, 25 (25), 5603-11.


NMR 1H calculation: Using the integration of the internal reference (5H*), the number of AVL units is obtained by considering the integrations of peak “a” (i.e. 5.70 ppm (m. CH2═CH)), peak b (i.e. 5.03 ppm (m, CH2═CH)) and c (i.e. 1.68 ppm (m, —CH2—CH2— VL, AVL)) with the following equations:





1. The number of VL units=integration of peak c−integration of peak a





2. The number of VL units=(integration of peak e)/4−integration of peak a





3. The number of VL units=(integration of peak e)/4−(integration of peak b/2)


The % AVL content in the copolymers was determined by the ratio of the calculated PAVL mass fraction over the total M.Wt of PVL-co-PAVL.









TABLE 4







Differential calorimetry analysis of synthetized polyvalerolactone


(PVL) and commercial polycaprolactone (PCL) homopolymers.












M_ (g/mol)
Tm
Δ°Hm
xc













Homopolymers
GPCb
PDI

3H NMRt

(° C.)t
(J/g)g
(%)
















PVL
6200
1.21
7000
56  
144
100


PCL 14K
10000
1.40
N.D.
55.1/58.2
116
80


PCL 50K
48000
>2.5
N.D.
56.1
106
75









The degree of crystallinity was estimated by DSC using the following equation:







χ
C

=

100
×


Δ°



H


m



Δ°



H


m

100

%









where Δ° Hm is the melt enthalpy, determined as the area under the melt endotherm, and Δ° H100%m is the melt enthalpy ΔH100% m=144 J g of a completely crystalline sample (e.g PVL-Table 4).



FIG. 11 shows ATR-FTIR spectroscopy of the copolymer (bulk) and the resulting cross-linked copolymer matrices: P7.5K (black), CP7.5K (red), P39K (blue) and CP39K (green). Normalization has been done at 1730 cm−1. (64 scans at 2 cm−1).


Compared to the bulk materials, the cross-linked copolymers (e.g. CP15K and CP39K) led to an enlargement of the ν(C═O), and νs(COC) bands at 1168 and 1253 cm−1, respectively. The methylene stretching and rocking bands attributed to the copolymer backbone at 2960-2865 cm−1 (Vasym, Vsym) and 750 cm−1 shifted to shorter wavenumbers and increased in intensity (e.g. —S—(CH2)6—S—). Similar shifts of the carbonyl stretching bands to higher energetic wavenumbers were also observed. The carbonyl bands of the copolymer demonstrate a crystalline band (1730 cm−1) and an amorphous band (1710 cm−1) whereas after cross-linking, only one broad band was observed. Murphy, S. H.; Leeke, G. A.; Jenkins, M. J. A Comparison of the use of FTIR spectroscopy with DSC in the characterisation of melting and crystallisation in polycaprolactone. Journal of Thermal Analysis and calorimetry 2012, 107, 2, 669-674.



FIG. 12 shows stability of the CP15K in PBS pH 7.4. Evaluation of the weight loss (%) of CP15K matrix over a period of 90 days (n=3).



FIG. 13 shows in vitro cytotoxicity of the applied extract dilution of CP39K and CP15K cylinders (green) or high density polyethylene (HDPE) (purple) to L929 mouse fibroblast cells. Cells incubated with media alone were employed as a control and considered as 100% cell viability. (***, **, and *) indicates lesser viability relative to untreated (p<0.0001, 0.01, and 0.05, respectively); (###, ##, and #) indicates lesser viability relative to treatment group (CP39K) of same extract dilution concentration (p<0.0001, 0.01, and 0.05, respectively).


The CP matrices demonstrated excellent in vitro biocompatibility at all extract concentrations and time points studied. Interestingly, high-density polyethylene (HDPE), the negative control, resulted in a significant (p<0.0001) decrease in cell viability (approximately 66%) relative to the untreated control at the highest extract concentration studied. Cell viability was significantly lower (p<0.0001) for HDPE relative to the CP39K materials at 48 h post-treatment, suggesting a high degree of in vitro biocompatibility of the PVL-co-PAVL delivery system.



FIG. 14A shows DSC thermograms (left) of the drugs (e.i. TAH, TAA, PTX, CCM and ACM) and (right) full DSC thermograms of CP15K loaded at 10% w/w of drug analyzed at 10° C./min (1st cycle). Stars indicate degradation of drug.



FIG. 14B shows an example of thermograms of CP39K loaded with the drugs at 10 and 20% (±4%) w/w.



FIG. 15 shows FTIR spectra of CP15K loaded with TAH and PTX as well as the FTIR spectra of the drugs. Insets include images of the drug free and drug loaded cylindrical cross-linked materials.



FIG. 16A shows release profiles for TAA 10% from CP7.5K (red), CP15K (blue) and CP39K (black) matrices in PBS containing 0.5% (w/v) SDS at 37° C. (n=3 individual experiments).



FIG. 16B shows a release profile from CP32K of PTX and TAA loaded at 10 and 20% in PBS containing 0.5% (w/v) SDS at 37° C. (n=3 individual experiments).









TABLE 5







Solubility parameter values of the


drugs obtained from the literature.









Solubility Parameter (MPa)1/2 (literature)











Drugs
ζ(d)
ζ(p)
ζ(h)
ζ(t)














Acetaminophen
17.8
10.5
13.9
25.77


Paclitaxel
21.61
2.92
12.57
25.18


Curcumin
17.4
6
10.9
21.4


Triamcinolone acetonide
18.5
3
25.6
31.7


Triamcinolone hexacetonide
N.D
N.D
N.D
N.D









The group contribution method (GCM) was used to determine the partial solubility parameters of the drugs. Values for ACM, CCM and PTX were found to be in agreement with values reported in the literature. However, to our knowledge, only one study has evaluated δ(t) values for TAA and this was determined by inverse gas chromatography method (IGCM) and no studies have reported a value for TAH. Our estimation of the partial solubility parameters for δa and δp were similar but on and consequently δ(t) values were much lower than previously report. IGCM gives precise and reproducible solubility parameters, but experimental evaluation is affected by a heterogeneous distribution of active sites on the stationary phase, altering cohesive energy density. Du Z, Zhang Y, Xu H, Lang M. Functionalized Pluronic-b-poly(ε-caprolactone) based nanocarriers of paclitaxel solubilization, antiproliferative efficacy and in vivo pharmaceutic kinetics. Journal of Materials Chemistry B 2015; 3:3685-94. Barra J, Lescure F, Doetker E, Bustarnante P. The Expanded Hansen Approach to Solubility Parameters. Paracetamol and Citric Acid in Individual Solvents. Journal of Pharmacy and Pharmacology 1997; 49:644-51. Jones M D, Buckton G. Comparison of the cohesion-adhesion balance approach to colloidal probe atomic force microscopy and the measurement of Hansen partial solubility parameters by inverse gas chromatography for the prediction of dry powder inhalation performance. International Journal of Pharmaceutics 2016; 509:419-30. F. Salaün IV. Curcumin loaded nanocapsules: formulation and Influence of the nanoencapsulation processes variables on the physico-chemical characteristics of the particles. Int J Chem Reactor Eng 2009; 7:A55. Despite similar partial solubility values, the nature and the structure of these steroids (e.g. molecular recognition, orientational and directional interactions) as well as themodynatnic and kinetic factors may influence experimental values.


Purification of monomer: VL (δ-valerolactone) and AVL (allyl δ-valerolactone) monomers were distilled over CaH2 under reduced pressure and stored under argon before use.


Synthesis of pentablock copolymer: A series of pentablock copolymers was prepared via ring opening polymerization of VL and AVL in the presence of PEG (polyethylene glycol) as the macroinitiator and TBD (1, 5, 7-triazabicyclo[4.4.0]dec-5-ene) as the catalyst. For the synthesis of PAVL-b-AVL-b-PEG 20K-b-PVL-b-PAVL as a typical example, PEG 20K (1 g, 0.1 mmol of OH group) in round two-neck flask was carefully flame-dried to melt PEG down and remove residue water under vacuum. After cooling down to room temperature, TBD (25 mg, 0.18 mmol) was added and dried again under vacuum. The reaction mixture was dissolved in anhydrous toluene (20 mL) and stirred at room temperature for 30 min. Then, purified VL (0.5 mL, 5.0 mmol, target repeating unit=100) was transfer to the reaction mixture by cannulation to start polymerization and followed by stirring at room temperature for 3 hrs. For block copolymerization, AVL (0.17 mL, 1.25 mmol, target repeating unit is 25) as second monomer was injected into the reactive mixture by cannulation, and the resulting mixture was further stirred at room temperature for 4 hrs. The as-synthesized polymer solution was precipitated from a mixture of Ethyl ether and Hexane (70/30 v/v) for purification, and residues were dried in a vacuum oven at room temperature overnight.









TABLE 6







Characteristics of synthesized polymers











1H-NMR












Entry
DP
PAVL
GPC













No.
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-
28K
85/214/22
11
17.6K
1.26



b-PVL-b-PAVL


SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL


SJP3
PAVL-b-PVL-b-35KPEG-
51.4K
812/134/14
4
51.8K
1.04



b-PVL-b-PAVL


SJP4
PAVL-b-3KPEG-b-PAVL
 6.2K
85/0/18
40
 7.7K
1.07


SJP5
(PAVL-co-PVL)-3KPEG-
 8.5k
85/36/8
15
 7.4k
1.39



(PAVL-co-PVL)


SJP6
PVL-co-PAVL
30K
0/235/42
20
24K
1.37










FIG. 17 shows a pentablock copolymer—PAVL-b-PVL-3KPEG-b-PVL-b-PAVL reaction scheme, according to an embodiment.



FIG. 18 shows a pentablock copolymer—PAVL-b-PVL-3KPEG-b-PVL-b-PAVL reaction scheme with data, according to an embodiment.



FIG. 19 shows a homopolymer with TA as initiator—PVL reaction scheme with data, according to an embodiment.









TABLE 7







Polymers used to Prepare Microparticles











1H-NMR












Entry
DP
PAVL
GPC













No.
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-
28K
85/214/22
11
17.6K
1.26



b-PVL-b-PAVL


SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL


SJP3
PAVL-b-PVL-b-35KPEG-
51.4K
812/134/14
4
51.8K
1.04



b-PVL-b-PAVL


SJP4
PAVL-b-3KPEG-b-PAVL
 6.2K
85/0/18
40
 7.7K
1.07


SJP5
(PAVL-co-PVL)-3KPEG-
 8.5k
85/36/8
15
 7.4k
1.39



(PAVL-co-PVL)


SJP6
PVL-co-PAVL
30K
0/235/42
20
24K
1.37










FIG. 20 shows a procedure to prepare microparticles, according to an embodiment.



FIG. 21A shows a Polymer (SJP1), DMPA, SH-PEG-SH and PTX dissolved in DCM mixed with 5% PVA using a homogenizer for 30 min before evaporation of DCM. Microparticles are not detected when diluted in 10 fold DMSO.



FIG. 21B shows a Polymer (SJP1), DMPA, SH-PEG-SH and PTX dissolved in DCM were mixed with 5% PVA using a homogenizer for 30 min after evaporation of DCM overnight in fume hood.



FIG. 21C shows a Polymer (SJP1), DMPA, SH-PEG-SH and PTX dissolved in DCM mixed with 5% PVA using a homogenizer for 30 min purified using water three times and then mixed with 5% of Sucrose solution.


Summary for microparticles: We can make non-crosslinked microparticles with SJP1 polymer, SH-PEG-SH as crosslinker and PTX. The microparticles are stable in water, but not in 10 fold DMSO and therefore are not crosslinked. 1,6-hexanedithiol as a crosslinker and uses s stir bar during crosslinking.



FIG. 22A shows a reaction scheme for Synthesis of PAGE-co-PGLY, according to an embodiment.



FIG. 22B shows a reaction scheme for Synthesis of PAGE-co-PGLY, according to an embodiment.



FIG. 23 shows a drug loading and release study with HPLC.









TABLE 8







Characteristics of Synthesized Polymers













Molecular







Weight


Drug
(g/mol)
Molecular formula
Log P
pKa
Water solubility















Lucentis
48349.611
C2158H3282N562O681S12
less

Soluble in water


(ranibizumab)


than 0


Penicillin G
334.39
C16H18N2O4S
1.83
3.96
Slightly soluble in







water (0.21 mg/mL)


Drug X
476.47
C21H29N6O5P
1.6
2.74
Soluble in water







(4.86 mg/mL)










FIG. 24 shows a penicillin g molecule.



FIG. 25 shows a nanoparticle profile, according to an embodiment.



FIG. 26 shows DLS results.



FIG. 27 shows a depot protocol, according to an embodiment.



FIG. 28 shows depot images.


Based on these studies, we have confirmed that crosslinked nanoparticles can be produced with SJP2, giving a platform for a sustainable release system. Nanoparticle has been shown to be successful in achieving sustain release of bevacizumab. Varshochian, R., et al. (2013). “The protective effect of albumin on bevacizumab activity and stability in PLGA nanoparticles intended for retinal and choroidal neovascularization treatments.” European Journal of Pharmaceutical Sciences 503:341-352. Varshochian, R., et al. (2015). “Albuminated PLGA nanoparticles containing bevacizumab intended for ocular neovascularization treatment.” Journal of Biomedical Materials Research Part A 103 (10): 3148-3156. Combination of nanoparticles and microparticles also has been used, which can be another platform for a sustainable release system. Yandrapu, S. K., et al. (2013). “Nanoparticles in Porous Microparticles Prepared by Supercritical Infusion and Pressure Quench Technology for Sustained Delivery of Bevacizumab.” Molecular Pharmaceutics 10 (12): 4676-4686. Nanoparticle formation with albumin post loading albumin to nanoparticle. We have also made a depot with diameter of 0.11 cm. The material is very flexible and elastic when swollen. It swell in organic solvents and water. When dried, it loses its flexibility and elasticity and becomes firm but stretches. Having firmness is useful because it will be easier to penetrate the ocular layer. The material swells fair quickly, which is another advantage. The diameter is ideal for insertion into the eye based. Fialho, S. L., et al. (2007). “Biodegradable implants for ocular delivery of anti-inflammatory drug.” Journal of Drug Delivery Science and Technology 171:93-97. Loading albumin into the depot loading FITC labelled albumin. The depot has highly elastic property.









TABLE 9







Characteristics of Synthesized Polymers











1H-NMR












Entry.
DP
PAVL
GPC













No
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-

28K

85/214/22
11
17.6K
1.26



b-PVL-b-PAVL


SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL


SJP3
PAVL-b-PVL-b-20KPEG-
34.5K
475/100/26
10
35.7K
1.14



b-PVL-b-PAVL


SJP4
PAVL-b-PVL-b-35KPEG-
47.0K
812/86/17
6
50.4K
1.06



b-PVL-b-PAVL


SJP5
PAVL-b-3KPEG-
 6.2K
85/0/18
40
 7.7K
1.07



b-PAVL


SJP6
(PAVL-co-PVL)-3KPEG-
 8.5K
85/36/8
15
 7.4k
1.39



(PAVL-co-PVL)


SJP7
PVL-co-PAVL

32K

0/235/42
20
24K
1.37
















TABLE 10







Polymers used to Form Depots and Microparticles











1H-NMR












Entry.
DP
PAVL
GPC













No
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-

28K

85/214/22
11
17.6K
1.26



b-PVL-b-PAVL







SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL







SJP3
PAVL-b-PVL-b-20KPEG-
34.5K
475/100/26
10
35.7K
1.14



b-PVL-b-PAVL







SJP4
PAVL-b-PVL-b-35KPEG-
47.0K
812/86/17
5
50.4K
1.06



b-PVL-b-PAVL







SJP5
PAVL-b-3KPEG-b-PAVL
 6.2K
85/0/18
40
 7.7K
1.07


SJP6
(PAVL-co-PVL)-3KPEG-
 8.5K
85/36/8
15
 7.4k
1.39



(PAVL-co-PVL)







SJP7
PVL-co-PAVL

32K

0/235/42
20
  24K
1.37










FIG. 29 shows results of a swelling study.


Summary for Microparticles: We can make crosslinked microparticles with pentablock copolymer (SJP1, SJP2 and SJP4), SH—(CH2)6-SH as crosslinker and PTX. The microparticles are stable in 10 fold DMSO meaning are crosslinked. The size of Microparticles is increased as molecular weight of PEG is increased.


Strategy on biologic delivery: Two forms of delivery system for the biologics delivery→Inserted Depot and Injectable Nano/MicroParticles.


Potential biomaterial→Penta-Block copolymer synthesized release, degradation and biocompatibility.


Model Biologics→Albumin.


Purpose→Target For treatment of age-related macular degeneration. Target is the back of the eye and to release for 90 days.


Loading Method→Post-loading (swelling & drying method), if not pre-loading; however protein stability under UV exposure.


Method of detection→Micro BCA assay.


Loading Drug X into a depot:

    • Disc shaped depot to characterize the drug (Drug X) loading capacity and the release rate
    • Drug loaded via swelling & evaporation methods
    • An appropriate size of a depo determined based on results of disc experiment
    • Release for at least 1 month, ideally 2 months
    • Release rate is 1-3 mg per day.
    • Target amount of drug is 180 mg (for 2 months release), ideally at least 200 mg of drug.









TABLE 11







Library of Synthesized Copolymer Materials











1H-NMR












Entry.
DP
PAVL
GPC













No
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-

28K

85/214/22
11
17.6K
1.26



b-PVL-b-PAVL







SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL







SJP3
PAVL-b-PVL-b-20KPEG-
34.5K
475/100/26
10
35.7K
1.14



b-PVL-b-PAVL







SJP4
PAVL-b-PVL-b-35KPEG-
47.0K
812/86/17
6
50.4K
1.06



b-PVL-b-PAVL







SJP5
PAVL-b-3KPEG-b-PAVL
 6.2K
85/0/18
40
 7.7K
1.07


SJP6
(PAVL-co-PVL)-3KPEG-
 8.5K
85/36/8
15
 7.4k
1.39



(PAVL-co-PVL)







SJP7
PVL-co-PAVL

32K

0/235/42
20
  24K
1.48









Preparation of disc shaped depots (6 mm×0.5 mm) formed from a series of pentablock copolymer (SJP1. SJP2, SJP3, SJP4).

    • Measure swelling of depot in common organic solvents (DMSO, THF, DMSO/THF).
    • Evaluate solubility of Drug X in solvents to be used for drug loading (Soluble in DMSO as well as a mixture of DMSO/THF and DMSO/EtOH) (Not fully soluble in THF)
    • Load Drug X using swelling and equilibration methods with mixture of DMSO/THF
    • Get HPLC assay for Drug X from company and validate in our own hands.
    • Determine solubility limit of Drug X in PBS +0.5% SDS (in preparation for release study).
    • Evaluate in vitro release of Drug X from depots (using HPLC to assess drug levels in release samples.









TABLE 12







Solubility of Drug X.









Solubility


















THF/DMSO
EtOH/DMSO
DMSO/Water




THF
EtOH
DMSO
(50/50)
(50/50)
(50/50)
Water





Drug
Soluble, but
Soluble, but
Soluble, and
Soluble, and
Soluble, and
Insoluble
Insoluble


X
insoluble
insoluble
transparent
transparent
transparent
(5 mg/200 mL)
(5 mg/200 mL)



species exist
species exist
(5 mg/100 mL)
(5 mg/100 mL)
(5 mg/100 mL)





(5 mg/200 mL)
(5 mg/200 mL)









Preparation of Drug X solution and loading in a disc shaped depot:

    • A solution of Drug X (25 mg) dissolved in a mixture of DMSO/THF (50/50) or DMSO (0.5 mL).
    • Swelling and equilibration approach with the prepared solution for Drug X loading.
    • Measurement of Drug X loading capacity and release study to be conducted.


The following are experiments with depots formed from higher Concentration of copolymer


Procedure:





    • SJP2 with concentration listed below was used to make the depot
      • 300 mg/ml (30% w/v)
      • 400 mg/ml (40% w/v)
      • 500 mg/ml (4% w/v)

    • All depots were crosslinked for 8 minutes and washed with acetone (24 hr)→water (24 hr)→Lyophilized (24 hr)

    • Depot with dimension of 0.5 cm by 0.12 cm were pre-weighted and placed in to 100 μL of 200 mg/ml Albumin solution (5% FITC-albumin) for 4 hrs and 24 hrs. Their swollen weight was recorded.

    • The swollen depots were lyophilized overnight and the dried weight was recorded to determined the albumin loading.





The following results and conclusions are developed from the denser depot experiment. As the concentration of polymer increases, the amount of water absorbed increases. Albumin is loading in to the depot and as you increase the polymer concentration you get more loading. Using weight measurements to assess loading is not sensitive enough to get accurate results. Will start to use microBCA assay and fluorescence (measure BSA concentration before and after depot incubation). Increasing the incubation time of the depot in the albumin solution results in higher albumin loading (based on fluorescence intensity measurements). From 35K PEG PVL-PAVL (SJP4), when the depot absorbs more water it absorbs more albumin, therefore try loading into deport formed from SJP4 which has been shown to well 600% in water. Depot formed from SJP4 copolymer of different concentration.


The following describes experiments with depots formed from higher concentrations of SJP4 copolymer.


Procedure:





    • SJP 4 with concentration listed below was used to make the depot

    • 300 mg/ml (30% w/v)

    • 400 mg/ml (40% w/v)

    • 500 mg/ml (4% w/v)

    • All depots were crosslinked for 8 minutes and washed with acetone (24 hr) water (24 hr) Lyophilized (24 hr)

    • Depot with dimension of 0.5 cm by 0.12 cm were pre-weighted and placed in to 100 μL of 200 mg/ml Albumin solution (5% FITC-albumin) for 4 hrs and 24 hrs. Their swollen weight was recorded.

    • The swollen depots were lyophilized overnight and the dried weight was recorded to determined the albumin loading.





The following results and conclusions were derived from the denser depot experiment. 30% w/v and 40% v of copolymer form gels that are too fragile and cannot be removed from the mold. As predicted SJP4 showed the largest swelling that translated into strongest intensity of the fluorescence, indicating highest albumin loading. Still unable to detect the albumin loading accurately by weight. Cylinder formed from 32K PVL-co-PAVL has been prepared.


Loading Drug X into a depot: Disc shaped depot to characterize the drug (Drug X) loading capacity and the release rate. Drug will be loaded via swelling & evaporation methods. An appropriate size of a depot determined based on results of disc experiment. Release for at least 1 month, ideally 2 months. Release rate is 1-3 mg per day. Target amount of drug is 180 mg (for 2 months release), ideally at least 200 mg of drug.









TABLE 13







Library of Synthesized Copolymer Materials











1H-NMR












Entry.
DP
PAVL
GPC













No
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-

28K

85/214/22
11
17.6K
1.26



b-PVL-b-PAVL







SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL







SJP3
PAVL-b-PVL-b-20KPEG-
34.5K
475/100/26
10
35.7K
1.14



b-PVL-b-PAVL







SJP4
PAVL-b-PVL-b-35KPEG-
47.0K
812/86/17
6
50.4K
1.06



b-PVL-b-PAVL







SJP5
PAVL-b-3KPEG-b-PAVL
 6.2K
85/0/18
40
 7.7K
1.07


SJP6
(PAVL-co-PVL)-3KPEG-
 8.5K
85/36/8
15
 7.4k
1.39



(PAVL-co-PVL)







SJP7
PVL-co-PAVL

32K

0/235/42
20
  24K
1.37
















TABLE 14







Solubility of Drug X









Solubility


















THF/DMSO
EtOH/DMSO
DMSO/Water




THF
EtOH
DMSO
(50/50)
(50/50)
(50/50)
Water





Drug
Soluble, but
Soluble, but
Soluble, and
Soluble, and
Soluble, and
Insoluble
Insoluble


X
insoluble
insoluble
transparent
transparent
transparent
(5 mg/200 mL)
(5 mg/200 mL)



species exist
species exist
(5 mg/100 mL)
(5 mg/100 mL)
(5 mg/100 mL)





(5 mg/200 mL)
(5 mg/200 mL)









Preparation of Drug X solution and loading in a disc shaped depot

    • A solution of Drug X (25 mg) dissolved in a mixture of DMSO/THF (50/50) or DMSO (0.5 mL)
    • Swelling and equilibration approach with the prepared solution for Drug X loading
    • Measurement of Drug X loading capacity and release study to be conducted









TABLE 15







Drug loading in disc shaped depot formed from SJP1, SJP2, SJP3, and SJP7











1H-NMR












Entry.
DP
PAVL
GPC













No
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-

28K

85/214/22
11
17.6K
1.26



b-PVL-b-PAVL







SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL







SJP3
PAVL-b-PVL-b-20KPEG-
34.5K
475/100/26
10
35.7K
1.14



b-PVL-b-PAVL







SJP4
PAVL-b-PVL-b-35KPEG-
47.0K
812/86/17
6
50.4K
1.06



b-PVL-b-PAVL







SJP5
PAVL-b-3KPEG-b-PAVL
 6.2K
85/0/18
40
 7.7K
1.07


SJP6
(PAVL-co-PVL)-3KPEG-
 8.5K
85/36/8
15
 7.4k
1.39



(PAVL-co-PVL)







SJP7
PVL-co-PAVL

32K

0/235/45
20
  24K
1.48









In some embodiments, the crosslinker can be SH—(CH2)6—SH. In some embodiments, the crosslinker can be SH—(OCH2)3—SH. In some embodiments, the crosslinker can be 4- and 8-arm star PEG-SH (Mn=10K).









TABLE 16







Solubility of Drug X









Solubility




















THF/DMSO
EtOH/DMSO
DMSO/Water




THF
EtOH
DMSO
DCM
(50/50)
(50/50)
(50/50)
Water





Drug X
Soluble, but
Soluble, but
Soluble, and
N/A
Soluble, and
Soluble, and
Insoluble
Insoluble


fumarate
insoluble
insoluble
transparent

transparent
transparent
(5 mg/200 μL)
(5 mg/200 μL)



species exist
species exist
(5 mg/100 μL)

(5 mg/100 μL)
(5 mg/100 μL)





(5 mg/200 μL)
(5 mg/200 μL)








Drug X
Soluble, and
Soluble, and
Soluble, and
Soluble, and
Soluble, and





freebase
transparent
transparent
transparent
transparent
transparent






(5 mg/100 μL)
(5 mg/100 μL)
(5 mg/100 μL)
(5 mg/100 μL)
(5 mg/100 μL)
















TABLE 17







Sustainable Drug X Release - Copolymer Materials











1H-NMR












Entry.
DP
PAVL
GPC













No
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-

28K

85/214/22
11
17.6K
1.26



b-PVL-b-PAVL







SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL







SJP3
PAVL-b-PVL-b-20KPEG-
34.5K
475/100/26
10
35.7K
1.14



b-PVL-b-PAVL







SJP7
PVL-co-PAVL

32K

0/235/45
20

24K

1.48









In some embodiments, the crosslinker can be SH—(CH2)6—SH. In some embodiments, the crosslinker can be SH—(OCH2)3—SH. In some embodiments, the crosslinker can be 4- and 8-arm star PEG-SH (Mn=10K). Denser crosslinking density and more complex network could prevent fast Drug X release from the depot.









TABLE 18







Drug X Fumarate loaded disc shaped depot

















Disc
Drug


Depot/



Disc
Drug
Loaded
content
DLC
DLE
Drug



(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP1-Drug X-1
21.50
25.0
25.14
3.64
14.48
14.56
1/0.17


SJP1-Drug X-2
20.60
25.0
24.59
3.99
16.23
15.96
1/0.19


SJP2-Drug X-1
24.40
25.0
32.66
8.26
25.29
33.04
1/0.34


SJP2-Drug X-2
23.60
25.0
31.75
8.15
25.67
32.60
1/0.35


SJP3-Drug X-1
22.10
25.0
34.11
12.01
35.21
48.04
1/0.54


SJP3-Drug X-2
20.60
25.0
31.28
10.68
34.14
42.72
1/0.52


SJP7-Drug X-1
25.10
25.0
29.89
4.79
16.03
19.16
1/0.19


SJP7-Drug X-2
24.90
25.0
29.45
4.55
15.45
18.20
1/0.18









Drug X fumarate release with 70/30 (v/v) of 0.1% trifluoroacetic acid and acetonitrile solution. The extract residue of Drug X fumarate from the depot with THE twice.









TABLE 19







Drug X freebase loaded disc shaped depot

















Disc
Drug


Depot/



Disc
Drug
Loaded
content
DLC
DLE
Drug



(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP1-Drug X-1
20.40
25.0
22.68
2.28
10.05
9.12
1/0.11


SJP1-Drug X-2
18.68
25.0
20.07
1.39
6.93
5.56
1/0.07


SJP2-Drug X-1
20.76
25.0
25.85
5.09
19.69
20.36
1/0.25


SJP2-Drug X-2
19.80
25.0
24.79
4.99
20.13
19.96
1/0.25


SJP3-Drug X-1
21.29
25.0
30.23
8.94
29.57
35.76
1/0.42


SJP3-Drug X-2
19.45
25.0
27.44
7.99
29.12
31.96
1/0.41


SJP7-Drug X-1
25.66
25.0
30.53
4.87
15.95
19.48
1/0.19


SJP7-Drug X-2
26.96
25.0
31.08
4.12
13.26
16.48
1/0.15









Priorities and Next steps:

    • Drug X freebase
      • Measure the Drug X release of blend system
      • Look at release rate with high loading
    • Degradation study
      • Depot formed from hexanedithiol and cleavable linker
    • Microparticle
      • Preloading through emulsion method
      • Postloading through swelling and evaporation method









TABLE 20







Solubility of Drug X fubarate and Drug X Freebase


Solubility




















THF/DMSO
EtOH/DMSO
DMSO/Water




THF
EtOH
DMSO
DCM
(50/50)
(50/50)
(50/50)
Water





Drug X hemi
Soluble, but
Soluble, but
Soluble, and
N/A
Soluble, and
Soluble, and
Insoluble
Insoluble


Fumarate
insoluble
insoluble
transparent

transparent
transparent
(5 mg/
(5 mg/



species exist
species exist
(5 mg/

(5 mg/
(5 mg/
2″ 00 μL)
2″ 00 μL)



(5 mg/
(5 mg/
100 μL)

100 μL)
100 μL)





200 μL)
200 μL)








Drug X
Soluble, and
Soluble, and
Soluble, and
Soluble, and
Soluble, and
N/A
N/A
N/A


freebase
transparent
transparent
transparent
transparent
transparent






(5 mg/
(5 mg/
(5 mg/
(5 mg/
(5 mg/






100 μL)
100 μL)
100 μL)
100 μL)
100 μL)









Preparation of Drug X solution and loading in a disc shaped depot:

    • A solution of Drug X (25 mg) dissolved in a mixture of DMSO/THF (50/50) (0.5 mL)
    • Swelling and equilibration approach with the prepared solution for Drug X loading
    • Measurement of Drug X loading capacity and release study to be conducted









TABLE 21







Sustainable Drug X release from blend depot systems











1H-NMR












Entry.
DP
PAVL
GPC













No
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-3KPEG-

28K

85/214/22
11
17.6K
1.26



b-PVL-b-PAVL







SJP2
PAVL-b-PVL-b-10KPEG-
25.5K
300/100/18
10
15.6K
1.39



b-PVL-b-PAVL







SJP3
PAVL-b-PVL-b-20KPEG-
34.5K
475/100/26
10
35.7K
1.14



b-PVL-b-PAVL







SJP7
PVL-co-PAVL

32K

0/235/42
20

24K

1.48









In some embodiments, the crosslinker can be SH—(CH2)6—SH.









TABLE 22







Loading of Drug X in polymer blend systems with HDT linker: Blend system


consisting of PVL-co-PAVL (SJP7) and PEGylated copolymer (SJP3) with HDT

















Disc
Drug


Depot/



Disc
Drug
Loaded
content
DLC
DLE
Drug



(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7/SJP3 (50/50)-1
25.08
25.00
31.99
6.91
21.60
27.64
1/0.28


SJP7/SJP3 (50/50)-2
25.68
25.00
32.23
6.55
20.32
26.20
1/0.26


SJP7/SJP3 (75/25)-1
28.05
25.00
34.47
6.42
18.62
26.68
1/0.23


SJP7/SJP3 (75/25)-2
27.44
25.00
33.70
6.26
18.58
25.04
1/0.23


SJP7/SJP3 (90/10)-1
27.87
25.00
34.31
6.44
18.77
35.76
1/0.23


SJP7/SJP3 (90/10)-2
27.24
25.00
33.53
6.29
18.76
25.16
1/0.23


SJP7/SJP3 (95/5)-1
28.60
25.00
35.93
7.33
20.40
29.32
1/0.26


SJP7/SJP3 (95/5)-2
28.30
25.00
35.40
7.10
20.06
28.40
1/0.25


SJP7/SJP3 (97.5/2.5)-1
27.50
25.00
33.82
6.32
18.69
25.28
1/0.23


SJP7/SJP3 (97.5/2.5)-2
27.77
25.00
34.68
6.91
19.93
27.64
1/0.25


SJP7/SJP3 (99/1)-1
27.43
25.00
34.29
6.89
20.01
27.44
1/0.25


SJP7/SJP3 (99/1)-2
28.13
25.00
34.90
6.77
19.40
28.08
1/0.24
















TABLE 23







PVL-co-PAVL (SJP7) and blend system (SJP3/SJP7-2.5%)with hexanedithiol

















Disc
Drug


Depot/



Disc
Drug
Loaded
content
DLC
DLE
Drug


Drug X
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
27.82
25.00
34.08
6.26
18.37
25.04
1/0.23


SJP7-2
28.55
25.00
34.94
6.39
18.29
25.56
1/0.22


SJP7-1
28.44
50.00
39.22
10.78
27.49
21.56
1/0.38


SJP7-2
28.43
50.00
39.27
10.84
27.60
21.68
1/0.38


SJP7-1
28.43
75.00
42.24
13.81
32.69
18.41
1/0.49


SJP7-2
28.54
75.00
42.57
14.03
32.96
18.71
1/0.49


SJP7/SJP3 (97.5/2.5)-1
27.94
25.00
34.80
6.86
19.71
27.44
1/0.25


SJP7/SJP3 (97.5/2.5)-2
27.77
25.00
34.82
7.05
20.25
28.20
1/0.25


SJP7/SJP3 (97.5/2.5)-1
27.93
50.00
39.02
11.09
28.42
22.18
1/0.40


SJP7/SJP3 (97.5/2.5)-2
28.46
50.00
39.35
10.89
27.67
21.78
1/0.39


SJP7/SJP3 (97.5/2.5)-1
27.86
75.00
42.37
14.51
34.25
19.35
1/0.52


SJP7/SJP3 (97.5/2.5)-2
27.99
75.00
42.72
14.73
34.48
19.64
1/0.53
















TABLE 24







PVL-co-PAVL (SJP7) and blend system (SJP3/SJP7-2.5%)with cleavable linker

















Disc
Drug


Depot/



Disc
Drug
Loaded
content
DLC
DLE
Drug


Drug X
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
29.38
25.00
33.06
3.68
11.13
14.72.
1/0.13


SJP7-2
29.67
25.00
33.51
3.84
11.46
15.36
1/0.13


SJP7-1
29.50
50.00
36.25
6.75
18.62
13.50
1/0.23


SJP7-2
29.18
50.00
36.36
7.18
19.75
14.36
1/0.25


SJP7-1
29.68
75.00
38.85
9.17
23.60
12.23
1/0.31


SJP7-2
29.00
75.00
37.92
8.92
23.52
11.89
1/0.31


SJP7/SJP3 (97.5/2.5)-1
29.63
25.00
33.48
3.85
11.50
15.40
1/0.13


SJP7/SJP3 (97.5/2.5)-2
29.60
25.00
33.26
3.66
11.00
14.64
1/0.12


SJP7/SJP3 (97.5/2.5)-1
29.42
50.00
36.02
6.60
18.32
13.20
1/0.22


SJP7/SJP3 (97.5/2.5)-2
29.73
50.00
36.04
6.31
17.51
12.62
 1/0.2.1


SJP7/SJP3 (97.5/2.5)-1
29.75
75.00
38.82
9.07
23.36
12.09
1/0.30


SJP7/SJP3 (97.5/2.5)-2
28.82
75.00
37.12
8.30
22.36
11.07
1/0.29
















TABLE 25







PVL-co-PAVL (SJP7) and blend system (SJP3/SJP7-2.5%)with hexanedithiol.

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
28.38
25.00
33.84
5.46
16.13
21.84
1/0.19


SJP7-2
26.27
25.00
31.87
5.60
17.57
22.40
1/0.21


SJP7-1
28.30
50.00
38.70
10.40
26.87
20.80
1/0.37


SJP7-2
27.72
50.00
38.06
10.34
27.17
20.68
1/0.37


SJP7-1
28.62
75.00
41.24
12.62
30.60
16.83
1/0.44


SJP7-2
26.11
75.00
38.45
12.34
32.09
16.45
1/0.47


SJP7/SJP3 (97.5/2.5)-1
27.63
25.00
33.33
5.70
17.10
22.80
1/0.20


SJP7/SJP3 (97.5/2.5)-2
33.11
25.00
33.11
5.63
17.00
22.52
1/0.20


SJP7/SJP3 (97.5/2.5)-1
27.98
50.00
38.38
10.40
27.10
20.80
1/0.37


SJP7/SJP3 (97.5/2.5)-2
37.99
50.00
37.99
10.08
26.53
20.16
1/0.36


SJP7/SJP3 (97.5/2.5)-1
28.29
75.00
41.54
13.25
31.90
17.67
1/0.47


SJP7/SJP3 (97.5/2.5)-2
41.23
75.00
41.23
13.16
31.92
17.55
1/0.47









Protocol for degradation:

    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (0.5 mg/mL, pH 7.5).
    • Place depots (20-25 mg) in a vial containing 1 mL of the prepared solution at 37° C.
    • Change enzyme solution everyday or add sodium azide (as antibacterial agent) to avoid proliferation of bacteria.
    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water and then freeze-dried.
    • Measure weight loss of depot.


Sample for degradation study:

    • SJP7×hexanedithiol
    • SJP7×cleavable linker
    • SJP7/SJP3 (2.5%)×hexanedithiol
    • SJP7/SJP3 (2.5%)×cleavable linker


It has been a week, but no weight loss.









TABLE 26







Loading and Release of Paclitaxel

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
28.38
25.00
33.84
5.46
16.13
21.84
1/0.19


SJP7-2
26.27
25.00
31.87
5.60
17.57
22.40
1/0.21


SJP7-1
28.30
50.00
38.70
10.40
26.87
20.80
1/0.37


SJP7-2
27.72
50.00
38.06
10.34
27.17
20.68
1/0.37


SJP7-1
28.62
75.00
41.24
12.62
30.60
16.83
1/0.44


SJP7-2
26.11
75.00
38.45
12.34
32.09
16.45
1/0.47


SJP7/SJP3 (97.5/2.5)-1
27.63
25.00
33.33
5.70
17.10
22.80
1/0.20


SJP7/SJP3 (97.5/2.5)-2
27.48
25.00
33.11
5.63
17.00
22.52
1/0.20


SJP7/SJP3 (97.5/2.5)-1
27.98
50.00
38.38
10.40
27.10
20.80
1/0.37


SJP7/SJP3 (97.5/2.5)-2
27.91
50.00
37.99
10.08
26.53
20.16
1/0.36


SJP7/SJP3 (97.5/2.5)-1
28.29
75.00
41.54
13.25
31.90
17.67
1/0.47


SJP7/SJP3 (97.5/2.5)-2
28.07
75.00
41.23
13.16
31.92
17.55
1/0.47
















TABLE 27







Loading and release of Paclitaxel

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7/SJP3 (50/50)-1
25.05
25.00
29.98
4.93
16.44
19.72
1/0.20


SJP7/SJP3 (50/50)-2
25.36
25.00
30.67
5.31
17.31
21.24
1/0.21


SJP7/SJP3 (75/25)-1
27.30
25.00
32.17
4.87
15.14
19.48
1/0.18


SJP7/SJP3 (75/25)-2
27.72
25.00
33.01
52.9
16.03
21.16
1/0.19


SJP7/SJP3 (90/10)-1
27.99
25.00
33.03
5.04
15.26
20.16
1/0.18


SJP7/SJP3 (90/10)-2
27.77
25.00
32.62
4.85
14.87
19.40
1/0.17


SJP7/SJP3 (95/5)-1
28.08
25.00
34.28
6.20
18.09
24.80
1/0.22


SJP7/SJP3 (95/5)-2
27.92
25.00
33.99
6.07
17.86
24.28
1/0.22


SJP7/SJP3 (97.5/2.5)-1
28.07
25.00
34.12
6.05
17.73
24.20
1/0.22


SJP7/SJP3 (97.5/2.5)-2
28.46
25.00
34.39
5.93
17.24
23.72
1/0.21


SJP7/SJP3 (99/1)-1
27.20
25.00
32.36
5.16
15.95
20.64
1/0.19


SJP7/SJP3 (99/1)-2
28.01
25.00
33.18
5.17
15.58
20.68
1/0.18









Why incorporate NaCl or EtOH?

    • Key parameters affecting the initial release (burst) and encapsulation efficiency of peptide-containing poly(lactide-co-glycolide) microparticles (Luan et al)
    • General findings
    • High NaCl concentration (0.5M) in the external aqueous phase delays polymer precipitation and resulted in non-porous microparticles with low initial release
    • Presence of EtOH in the external aqueous phase result in porous microparticles.
    • Goal is to control burst release by changing porosity of microparticles


Microparticles—Next Steps:





    • Release study has been started.

    • Initial release data available next week.

    • If the release data is good, optimize MP to achieve more uniform size of MPs.

    • Based on the release data, optimize concentration of NaCl or EtOH to control release rate.

    • Confirm morphology and surface of MP with SEM.

    • Load PTX.












TABLE 28







Loading of Drug X in Mesh washed MPs, NaCl MPs, and EtOH MPs

















Microparticle
Amount
Microparticle
Loaded


Drug/


Entry

W/O Drug X
of Drug
after Drug X
amount
DLC
DLE
Material


no
Drug X
loading
added
loading
of Drug
(%)
(%)
(w/w)




















1
SJP7-Drug X-1
47.00 mg
70 mg
37
mg7
−10
mg7
N/A
N/A
N/A
















(Mesh)

























SJP7-Drug X-2
44.18 mg
70 mg
31
mg7
−13
mg7
N/A
N/A
N/A
















(Mesh)
























2
SJP7-Drug X-1
39.01 mg
75 mg
42.68
mg
3.66
mg7
9.38
4.88
0.094/1
















(NaCl)

























SJP7-Drug X-2
37.23 mg
75 mg
39.47
mg
2.25
mg7
6.03
2.99
0.060/1
















(NaCl)
























2
SJP7-Drug X-1
32.85 mg
75 mg
30.95
mg
−1.9
mg7
N/A
N/A
N/A
















(EtOH)

























SJP7-Drug X-2
25.88 mg
75 mg
21.18
mg
−2.7
mg7
N/A
N/A
N/A
















(EtOH)








7Lower MP mass after drug loading is due to the loss of MPs during the washing process. If we account for the loss of MP during the washing, we can assume that drug loaded into MPs. We will confirm the drug loading by HPLC release.







Protocol for degradation:

    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (0.5 mg/mL, pH 7.5)
    • Place depots (20-23 mg) in a vial containing 1 mL of the prepared solution at 37° C.
    • Change enzyme solution everyday to avoid proliferation of bacteria.
    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water and then freeze-dried.
    • Measure weight loss of depot.
    • Sample for degradation study
      • SJP7×hexanedithiol
      • SJP7×cleavable linker
      • SJP7/SJP3 (2.5%)×hexanedithiol
      • SJP7/SJP3 (2.5%)×cleavable linker
    • It has been a month, and 0.2 mg (˜1%) decrease for all the samples.
    • However, cross-linker and a small amount of PEGylated copolymer does not have a significant effect on degradation so far.









TABLE 29







Loading and Release of Paclitaxel

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
28.38
25.00
33.84
5.46
16.13
21.84
1/0.19


SJP7-2
26.27
25.00
31.87
5.60
17.57
22.40
1/0.21


SJP7-1
28.30
50.00
38.70
10.40
26.87
20.80
1/0.37


SJP7-2
27.72
50.00
38.06
10.34
27.17
20.68
1/0.37


SJP7-1
28.62
75.00
41.24
12.62
30.60
16.83
1/0.44


SJP7-2
26.11
75.00
38.45
12.34
32.09
16.45
1/0.47


SJP7/SJP3 (97.5/2.5)-1
27.63
25.00
33.33
5.70
17.10
22.80
1/0.20


SJP7/SJP3 (97.5/2.5)-2
27.48
25.00
33.11
5.63
17.00
22.52
1/0.20


SJP7/SJP3 (97.5/2.5)-1
27.98
50.00
38.38
10.40
27.10
20.80
1/0.37


SJP7/SJP3 (97.5/2.5)-2
27.91
50.00
37.99
10.08
26.53
20.16
1/0.36


SJP7/SJP3 (97.5/2.5)-1
28.29
75.00
41.54
13.25
31.90
17.67
1/0.47


SJP7/SJP3 (97.5/2.5)-2
28.07
75.00
41.23
13.16
31.92
17.55
1/0.47
















TABLE 30







Loading and Release of Paclitaxel

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7/SJP3 (50/50)-1
25.05
25.00
29.98
4.93
16.44
19.72
1/0.20


SJP7/SJP3 (50/50)-2
25.36
25.00
30.67
5.31
17.31
21.24
1/0.21


SJP7/SJP3 (75/25)-1
27.30
25.00
32.17
4.87
15.14
19.48
1/0.18


SJP7/SJP3 (75/25)-2
27.72
25.00
33.01
52.9
16.03
21.16
1/0.19


SJP7/SJP3 (90/10)-1
27.99
25.00
33.03
5.04
15.26
20.16
1/0.18


SJP7/SJP3 (90/10)-2
27.77
25.00
32.62
4.85
14.87
19.40
1/0.17


SJP7/SJP3 (95/5)-1
28.08
25.00
34.28
6.20
18.09
24.80
1/0.22


SJP7/SJP3 (95/5)-2
27.92
25.00
33.99
6.07
17.86
24.28
1/0.22


SJP7/SJP3 (97.5/2.5)-1
28.07
25.00
34.12
6.05
17.73
24.20
1/0.22


SJP7/SJP3 (97.5/2.5)-2
28.46
25.00
34.39
5.93
17.24
23.72
1/0.21


SJP7/SJP3 (99/1)-1
27.20
25.00
32.36
5.16
15.95
20.64
1/0.19


SJP7/SJP3 (99/1)-2
28.01
25.00
33.18
5.17
15.58
20.68
1/0.18










FIG. 30 shows a digital image of a disc during a release experiment.









TABLE 31







Loading of Drug X in mesh washed MPs, NaCl MPs and EtOH MPs

















Microparticle
Amount
Microparticle
Loaded


Drug/


Entry

W/O Drug X
of Drug
after Drug X
amount
DLC
DLE
Material


no
Drug X
loading
added
loading
of Drug
(%)
(%)
(w/w)



















1
SJP7-Drug X-1
47.00 mg
70 mg
37
mg8
N/M
N/A
N/A
N/A
















(Mesh)
























SJP7-Drug X-2
44.18 mg
70 mg
31
mg8
N/M
N/A
N/A
N/A
















(Mesh)























2
SJP7-Drug X-1
39.01 mg
75 mg
42.68
mg
3.66 mg
9.38
4.88
0.094/1
















(NaCl)
























SJP7-Drug X-2
37.23 mg
75 mg
39.47
mg
2.25 mg
6.03
2.99
0.060/1
















(NaCl)























3
SJP7-Drug X-1
32.85 mg
75 mg
30.95
mg
N/M
N/A
N/A
N/A
















(EtOH)
























SJP7-Drug X-2
25.88 mg
75 mg
21.18
mg
N/M
N/A
N/A
N/A
















(EtOH)








8Lower MP mass after drug loading is due to the loss of MPs during the washing process, if we account for the loss of MP during the washing, we can assume that drug loaded into MPs. We will confirm the drug loading by HPLC release.














TABLE 32







Drug X loading and release using mesh washed MPs, NaCl MPs and EtOH MPs.










Total

















Microparticle
Amount
Microparticle
Mass
amount
Solution


Entry.

before Drug X
of Drug
after Drug X
difference
of drug
for washing


no
Drug X
loading
added
loading
by Balance
released
free drug



















1
SJP7-Drug X-1
47.00 mg
70 mg
37
mg
No measurable
0.085
mg
THF















(Mesh)



due to loss MPs



















SJP7-Drug X-2
44.18 mg
70 mg
31
mg
No measurable
0.065
mg
THF















(Mesh)



due to loss MPs


















2
SJP7-Drug X-1
39.01 mg
75 mg
42.68
mg
3.66 mg
5.67
mg
PBS















(NaCl)























SJP7-Drug X-2
37.23 mg
75 mg
39.47
mg
2.25 mg
6.73
mg
PBS















(NaCl)






















2
SJP7-Drug X-1
32.85 mg
75 mg
30.95
mg
No measurable
6.47
mg
PBS















(EtOH)



due to loss MPs



















SJP7-Drug X-2
25.88 mg
75 mg
21.18
mg
No measurable
5.00
mg
PBS















(EtOH)



due to loss MPs










There is no significant difference with Mesh, NaCl, and EtOH for release rate. Drug X loaded MPs show insufficient washing (high t=0) and burst release in a day.


NaCl and EtOH does not have significant effect on surface morphology of MPs. MPs including smooth surface and pores exist more randomly. Scale bar will be added.









TABLE 33







Drug X loading and release using Mesh washed MPs, NaCl MPs and EtOH MPs




















Total





Microparticle
Amount
Microparticle
Mass
amount
Solution


Entry.

before Drug X
of Drug
after Drug X
difference
of drug
for washing


no
Drug X
loading
added
loading
by Balance
released
free drug

















1
SJP7-Drug X-1
21.14 mg
50 mg
25.54 mg
4.40 mg
6.4 mg
PBS


2
SJP7-Drug X-1
23.75 mg
50 mg
22.54 mg
Most drug
N/A
Mobile







washed out

Phase



SJP7-Drug X-2
23.76 mg
50 mg
23.06 mg
Most drug
N/a
Mobile







washed out

Phase
















TABLE 34







Drug X Loading and release using Mesh washed MPs, NaCl MPs and EtOH MPs.















Microparticle
Amount
Total amount
Solution
Amount


Entry.

before Drug X
of Drug
of drug
for washing
of release


no
Drug X
loading
added
released
free drug
media
















1
SJP7-Drug X-1
25.11 mg
50 mg
13.3 mg
PBS 10 mL × 2
30 mL







H20 10 mL × 1


2
SJP7-Drug X-1
24.70 mg
50 mg
15.4 mg
PBS 10 mL × 2
60 mL







H20 10 mL × 1









There is no issue of saturation as concentration with 60 mL of release media shows half concentration of 30 mL and the same amount of Drug X release.


Result of Pre-loading MP with Drug X:

    • None of the samples showed drug peak for the 24 hours release study


Conclusion:





    • None of the samples, including the non-washed MP, did not show any release after 24 hours. This suggests that the drug might have washed out.












TABLE 35







PTX loading and release using MPs

















Amount
Amount







Microparticle
of Drug
of Drug

Solution
Amount


Entry.

before loading
added
Extracted
DLC
for washing
of release


no
PTX
(mg)
(mg)
(mg)
(%)
free drug
media

















1
SJP7-PTX-1
10.20
20.00
2.67 (0.7)STD
20.75
ACN/H20 (55/45)
200 mL








10 mL × 1








H20 10 mL × 1



SJP7-PTX-2
10.13
20.00
2.67 (0.7)STD
20.86
ACN/H20 (55/45)
200 mL








10 mL × 1








H20 10 mL × 1


2
SJP7-PTX-1
10.10
20.00
6.19 (0.14)STD
38.00
ACN/H20 (55/45)
200 mL








10 mL × 1








H20 10 mL × 1



SJP7-PTX-2
10.06
20.00
6.19 (0.14)STD
37.86
ACN/H20 (55/45)
200 mL








10 mL × 1








H20 10 mL × 1









Pre-loading of MP is not show release. This may be due to drug being washed out during the acetone wash step (to remove unreacted residue) and mesh filtration step. Pre-loading of MP that did not have any washing involved also did not show any drug release. Drug loading of pre-loaded MP to be confirmed with extraction.


There is no difference between before and after washing in terms of fluorescent. The microparticles still retained curcumin even after acetone wash. This suggests that drug is staying inside the microparticle even with organic solvent wash. However, we still cannot determine how much of drug remained inside the microparticle based on the fluorescent image.


After acetone wash, NaCl or EtOH seem to have no effect on the loading of the drug. After acetone wash, the fluorescent intensity increases, which is probably due to less interference from the background solution after the wash.


Protocol for degradation

    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (0.5 mg/mL, pH 7.5)
    • Place depots (20-23 mg) in a vial containing 1 mL of the prepared solution at 37° C.
    • Change enzyme solution everyday to avoid proliferation of bacteria.
    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water for 1 day and then freeze-dried.
    • Measure weight loss of depot with a analytical balance.
      • Sample for degradation study
        • SJP7×HDT
        • SJP7×ECL
        • SJP7/SJP3 (2.5%)×HDT
        • SJP7/SJP3 (2.5%)×ECL









TABLE 36







Mass change by enzymatic degradation















Initial
After

Two
Total


Entry

weight
a week
A month
month
weight


No.
Sample
(mg)
(mg)
(mg)
(mg)
loss (mg)
















1
SJP7 × HDT-1
23.32
23.26
23.13
22.99
0.33



SJP7 × HDT-2
24.18
24.12
23.99
23.86
0.32


2
SJP7 × ECL-1
22.10
21.98
21.94
21.75
0.35



SJP7 × ECL-2
22.92
22.67
22.55
22.44
0.48


3
SJP7/SJP3 (2.5%) × HDT-1
21.96
21.83
21.72
21.67
0.29



SJP7/SJP3 (2.5%) × HDT-2
21.23
21.11
21.06
20.92
0.31


4
SJP7/SJP3 (2.5%) × HDT-1
22.19
21.99
21.86
21.78
0.41



SJP7/SJP3 (2.5%) × HDT-2
22.47
22.33
22.20
22.11
0.36









It has been two month, and 0.3-0.4 mg (1.5-2%) decrease for all the samples. Cross-linker and a small amount of PEGylated copolymer does not have a significant effect on degradation so far. We will check degradation with higher concentration of lipase solution (1 mg/l mL). We are also looking at other lipase.









TABLE 37







Blend system consisting of PVL-co-PAVL (SJP7) and


PEGylated copolymer (SJP3) with hexanedithiol


















Drug






Disc
Drug
Disc
content
DLC
DLE
Depot/Drug



(mg)
(mg)
Loaded(m)
(mg)
(%)
(%)
(w/w)


















SJP7/SJP3 (50/50)-1
25.08
25.00
31.99
6.91
21.60
27.64
1/0.28


SJP7/SJP3 (50/50)-2
25.68
25.00
32.23
6.55
20.32
26.20
1/0.26


SJP7/SJP3 (75/25)-1
28.05
25.00
34.47
6.42
18.62
25.68
1/0.23


SJP7/SJP3 (75/25)-2
27.44
25.00
33.70
6.26
18.58
25.04
1/0.23


SJP7/SJP3 (90/10)-1
27.87
25.00
34.31
6.44
18.77
25.76
1/0.23


SJP7/SJP3 (90/10)-2
27.24
25.00
33.53
6.29
18.76
25.16
1/0.23


SJP7/SJP3 (95/5)-1
28.25
25.00
35.03
6.78
19.35
27.12
1/0.24


SJP7/SJP3 (95/5)-2
28.10
25.00
34.45
6.35
18.43
25.40
1/0.22


SJP7/SJP3 (97.5/2.5)-1
28.20
25.00
34.52
6.32
18.31
25.28
1/0.22


SJP7/SJP3 (97.5/2.5)-2
28.01
25.00
34.43
6.42
18.65
25.68
1/0.23


SJP7/SJP3 (99/1)-1
27.72
25.00
34.12
6.40
18.76
25.60
1/0.23


SJP7/SJP3 (99/1)-2
27.68
25.00
34.10
6.42
18.83
25.68
1/0.23
















TABLE 38







Loading of Paclitaxel varying amount of PEGylated copolymer

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
28.38
25.00
33.84
5.46
16.13
21.84
1/0.19


SJP7-2
26.27
25.00
31.87
5.60
17.57
22.40
1/0.21


SJP7-1
28.30
50.00
38.70
10.40
26.87
20.80
1/0.37


SJP7-2
27.72
50.00
38.06
10.34
27.17
20.68
1/0.37


SJP7-1
28.62
75.00
41.24
12.62
30.60
16.83
1/0.44


SJP7-2
26.11
75.00
38.45
12.34
32.09
16.45
1/0.47


SJP7/SJP3 (97.5/2.5)-1
27.63
25.00
33.33
5.70
17.10
22.80
1/0.20


SJP7/SJP3 (97.5/2.5)-2
27.48
25.00
33.11
5.63
17.00
22.52
1/0.20


SJP7/SJP3 (97.5/2.5)-1
27.98
50.00
38.38
10.40
27.10
20.80
1/0.37


SJP7/SJP3 (97.5/2.5)-2
27.91
50.00
37.99
10.08
26.53
20.16
1/0.36


SJP7/SJP3 (97.5/2.5)-1
28.29
75.00
41.54
13.25
31.90
17.67
1/0.47


SJP7/SJP3 (97.5/2.5)-2
28.07
75.00
41.23
13.16
31.92
17.55
1/0.47









A higher loading of Paclitaxel yields a slower release. There is no significant difference between SJP7 and its blend with PEGylatec copolymer (2.5%). Release study is done only for loading with 25 mg.









TABLE 39







Loading of Paclitaxel varying amount of PEGylated copolymer

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7/SJP3 (50/50)-1
25.05
25.00
29.98
4.93
16.44
19.72
1/0.20


SJP7/SJP3 (50/50)-2
25.36
25.00
30.67
531
17.31
21.24
1/0.21


SJP7/SJP3 (75/25)-1
27.30
25.00
32.17
4.87
15.14
19.48
1/0.18


SJP7/SJP3 (75/25)-2
27.72
25.00
33.01
5.29
16.03
21.16
1/0.19


SJP7/SJP3 (90/10)-1
27.99
25.00
33.03
5.04
15.26
20.16
1/0.18


SJP7/SJP3 (90/10)-2
27.77
25.00
32.62
4.85
14.87
19.40
1/0.17


SJP7/SJP3 (95/5)-1
28.08
25.00
34.28
6.20
18.09
24.80
1/0.22


SJP7/SJP3 (95/5)-2
27.92
25.00
33.99
6.07
17.86
24.28
1/0.22


SJP7/SJP3 (97.5/2.5)-1
28.07
25.00
34.12
6.05
17.73
24.20
1/0.22


SJP7/SJP3 (97.5/2.5)-2
28.46
25.00
34.39
5.93
17.24
23.72
1/0.21


SJP7/SJP3 (99/1)-1
27.20
25.00
32.36
5.16
15.95
20.64
1/0.19


SJP7/SJP3 (99/1)-2
28.01
25.00
33.18
15.17
15.58
20.68
1/0.18









Amount of PTX loaded in disc is similar regardless of amount of PEGylated copolymer.


Protocol for degradation:

    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (1 mg/mL, pH 7.5)
    • Place depots (20-23 mg) in a vial containing 1 mL of the prepared solution at 37° C.
    • Change enzyme solution everyday to avoid proliferation of bacteria.
    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water for 1 day and then freeze-dried.
    • Measure weight loss of depot with a analytical balance.









TABLE 40







Mass change by enzymatic degradation
















Initial
After

Two
Three
Total


Entry

weight
a week
A month
month
month
weight


No.
Sample
(mg)
(mg)
(mg)
(mg)
(mg)
loss (mg)

















1
SJP7 × HDT-1
23.32
23.26
23.13
22.99
22.92
0.4



SJP7 × HDT-2
24.18
24.12
23.99
23.86
23.57
0.61


2
SJP7 × ECL-1
22.10
21.98
21.94
21.75
21.45
0.65



SJP7 × ECL-2
22.92
22.67
22.55
22.44
22.08
0.84


3
SJP7/SJP3 (2.5%) × HDT-1
21.96
21.83
21.72
21.67
21.61
0.35



SJP7/SJP3 (2.5%) × HDT-2
21.23
21.11
21.06
20.92
20.75
0.48


4
SJP7/SJP3 (2.5%) × HDT-1
22.19
21.99
21.86
21.78
21.50
0.69



SJP7/SJP3 (2.5%) × HDT-2
22.47
22.33
22.20
22.11
21.70
0.77
















TABLE 41







Mass change by enzymatic degradation of blended discs















Initial
After
Two
Total
Total


Entry

weight
a week
weeks
weight
weight


No.
Sample (w/w)
(mg)
(mg)
(mg)
loss (mg)
loss (mg)
















1
SJP3/SJP7-1% × HDT-1
19.18
18.91
18.89
0.29
1.5



SJP3/SJP7-1% × HDT-2
19.44
19.17
19.5
0.29
1.5


2
SJP3/SJP7-2.5% × HDT-1
20.12
19.94
19.90
0.22
1.1



SJP3/SJP7-2.5% × HDT-2
19.04
18.69
18.66
0.38
2.0


3
SJP3/SJP7-5% × HDT-1
18.32
18.15
18.12
0.2
1.1



SJP3/SJP7-5% × HDT-2
19.53
19.42
19.34
0.19
1.0


4
SJP3/SJP7-10% × HDT-1
19.42
19.19
19.06
0.36
1.9



SJP3/SJP7-10% × HDT-2
18.20
17.91
17.83
0.37
2.0


5
SJP3/SJP7-25% × HDT-1
19.79
17.99
16.59
3.2
16.1



SJP3/SJP7-25% × HDT-2
21.06
19.02
17.62
3.44
16.3


6
SJP3/SJP7-50% × HDT-1
20.13
9.62
7.83
12.3
61.1



SJP3/SJP7-50% × HDT-2
18.56
8.71
7.13
11.42
61.5


7
SJP3-100% × HDT-1
19.84
12.31
4.23
15.61
78.7



SJP3-100% × HDT-2
21.41
11.55
4.69
16.72
78.1
















TABLE 42







Library of Synthesized copolymer materials











1H-NMR












Entry
DP
PAVL
GPC













No.
Polymer structure
Mn
(PEG/PVL/PAVL)
(%)
Mn
PDI
















SJP1
PAVL-b-PVL-b-

28K

 85/214/22
11
17.6K
1.26



3KPEG-b-PVL-b-PAVL


SJP2
PAVL-b-PVL-b-
25.5K
300/100/18
10
15.6K
1.39



10KPEG-b-PVL-b-PAVL


SJP3
PAVL-b-PVL-b-
34.5K
475/100/18
10
35.7K
1.14



20KPEG-b-PVL-b-PAVL


SJP7
PVL-co-PAVL

32K

 0/235/45
20

24K

1.48
















TABLE 43







Solubility of Drug X freebase









Solubility

















THF/DMSO


Drug
TFH
EtOH
DMSO
DCM
(50/50)





Drug X
Soluble, and
Soluble, and
Soluble, and
Soluble, and
Soluble, and


freebase
transparent
transparent
transparent
transparent
transparent



(5 mg/100 μl)
(5 mg/100 μl)
(5 mg/100 μl)
(5 mg/100 μl)
(5 mg/100 μl)
















TABLE 44







Blend system consisting of PVL-co-PAVL (SJP7) and


PEGylated copolymer (SJP3) with hexanedithiol

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


Drug X
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7/SJP3 (50/50)-1
25.08
25.00
31.99
6.91
21.60
27.64
1/0.28


SJP7/SJP3 (50/50)-2
25.68
25.00
32.23
6.55
20.32
26.20
1/0.26


SJP7/SJP3 (75/25)-1
28.05
25.00
34.47
6.42
18.62
25.68
1/0.23


SJP7/SJP3 (75/25)-2
27.44
25.00
33.70
626
18.58
25.04
1/0.23


SJP7/SJP3 (90/10)-1
27.87
25.00
34.31
6.44
18.77
25.76
1/0.23


SJP7/SJP3 (90/10)-2
27.24
25.00
33.53
6.29
18.76
25.16
1/0.23


SJP7/SJP3 (95/5)-1
28.25
25.00
35.03
6.78
19.35
27.12
1/0.24


SJP7/SJP3 (95/5)-2
28.10
25.00
34.45
6.35
18.43
25.40
1/0.22


SJP7/SJP3 (97.5/2.5)-1
28.20
25.00
34.52
6.32
18.31
25.28
1/0.22


SJP7/SJP3 (97.5/2.5)-2
28.01
25.00
34.43
6.42
18.65
25.68
1/0.23


SJP7/SJP3 (99/1)-1
27.72
25.00
34.12
6.40
18.76
25.60
1/0.23


SJP7/SJP3 (99/1)-2
27.68
25.00
34.10
6.42
18.83
25.68
1/0.23
















TABLE 45







Drug X loading of disc at different concentration of Drug X

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


Drug X
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
27.82
25.00
34.08
6.26
18.37
25.04
1/0.23


SJP7-2
28.55
25.00
34.94
6.39
18.29
25.56
1/0.22


SJP7-1
28.44
50.00
39.22
10.78
27.49
21.56
1/0.38


SJP7-2
28.43
50.00
39.27
10.84
27.60
21.68
1/0.38


SJP7-1
28.43
75.00
42.24
13.81
32.69
18.41
1/0.49


SJP7-2
28.54
75.00
42.57
14.03
32.96
18.41
1/0.49


SJP7/SJP3 (97.5/2.5)-1
27.94
25.00
34.80
6.86
19.71
27.44
1/0.25


SJP7/SJP3 (97.5/2.5)-2
27.77
25.00
34.82
7.05
20.25
28.20
1/0.25


SJP7/SJP3 (97.5/2.5)-1
27.93
50.00
39.02
11.09
28.42
22.18
1/0.40


SJP7/SJP3 (97.5/2.5)-2
28.46
50.00
39.35
10.89
27.67
21.78
1/0.39


SJP7/SJP3 (97.5/2.5)-1
27.86
75.00
42.37
14.51
34.25
19.35
1/0.25


SJP7/SJP3 (97.5/2.5)-2
27.99
75.00
42.72
14.73
34.48
19.64
1/0.53









Conclusion of Drug X loading and release using disc:

    • Disc shaped depots (5 mm×0.5 mm) formed from a series of copolymer (SJP1. SJP2, SJP3, SJP7) and HDT as cross-linker used to examine Drug X loading and release in PBS and 0.5% SDS at pH 7.45.
    • Disc prepared from PVL-co-PAVL (SJP7) shows slower Drug X release compared to PEGylated copolymer (i.e. SJP1, SJP2, SJP3)
    • Blend system of SJP7 and SJP3 shows controlled Drug X release depending on weight percent (1%-50%) of SJP3 incorporated.
    • Over 30% Drug X loading is achieved, and Drug X-loaded discs demonstrate sustained release for 15 days.
    • Drug X degradation did not affect the release data significantly because the release rate was greater than the degradation rate. Concerning the Drug X degradation, the system should release more and for longer period of time than currently presented.



FIG. 31A, FIG. 31B, FIG. 31C, FIG. 31D, and FIG. 31E show microparticle release in PBS with SDS.



FIG. 32A, FIG. 32B, FIG. 32C, FIG. 32D, and FIG. 32E show disc release in PBS with SDS.









TABLE 46







HPLC chromatogram of Drug X freebase at different


concentration as a function of time









PBS with SDS









Concentration

Peak position (2nd)










(μg/ml)
Time
Area (2nd)
(retention time)















120
T = 0
1849.3
(218.0)
2.5
(2.08)














1
hr
1768.4
(223.0)
2.7
(2.25)



3
hrs
1764.9
(219.47)
2.7
(2.25)



7
hrs
1707.5
(212.8)
2.7
(2.24)



1
day
1613.5
(189.8)
2.69
(2.25)



2
days
1539.2
(193.9)
2.68
(2.25)



3
days
1401.2
(167.5)
2.67
(2.25)



4
days
1318.3
(160.3)
2.69
(2.27)












60
T = 0
929.6
(73.9)
2.28
(1.87)














1
hr
934.7
(99.6)
2.67
(2.26)



3
hrs
909.05
(85.18)
2.67
(2.25)



7
hrs
906.7
(95.5)
2.67
(2.25)



1
day
867.8
(87.6)
2.67
(2.25)



2
days
783.7
(77.0)
2.67
(2.25)



3
days
712.2
(72.3)
2.66
(2.25)



4
days
677.3
(68.1)
2.68
(2.27)










12
T = 0
192.6
2.1












1
hr
191.5
2.67



3
hrs
185.7
2.66



7
hrs
182.8
2.67



1
day
179.2
2.67



2
days
178.7
2.67



3
days
155.2
2.66



4
days
155.8
2.67











FIG. 33A, FIG. 33B, FIG. 33C, FIG. 33D, FIG. 33E, FIG. 33F, and FIG. 33G show release in PBS with SDS at 120 μg/1 mL.



FIG. 34A, FIG. 34B, FIG. 34C, FIG. 34D, FIG. 34E, FIG. 34F, and FIG. 34G show release in PBS with SDS at 60 μg/1 mL.



FIG. 35A, FIG. 35B, FIG. 35C, FIG. 35D, FIG. 35E, FIG. 35F, and FIG. 35G show release in PBS with SDS at 12 μg/1 mL.









TABLE 47







HPLC chromatogram of Drug X freebase at different


concentration as a function of time










PBS with SDS










Concentration

Peak position (2nd)










(μg/ml)
Time
Area (2nd)
(retention time)













120
T = 0
1841.8
1.66












1
hr
1797.8
2.0



3
hrs
1790.0
1.7



7
hrs
1687.7
1.59



1
day
1319.2
1.57



2
days
1023.1
1.58



3
days
722.9
1.57



4
days
593.4
1.59










60
T = 0
903.4
1.87












1
hr
897.8
2.14



3
hrs
875.2
1.82



7
hrs
850.6
1.62



1
day
663.9
1.58



2
days
511.8
1.58



3
days
361.7
1.58



4
days
303.9
1.59










12
T = 0
169.2
2.10












1
hr
164.51
2.26



3
hrs
162.2
1.91



7
hrs
161.0
1.67



1
day
132.2
1.59



2
days
103.6
1.59



3
days
84.2
1.59



4
days
57.5
1.59











FIG. 36A, FIG. 36B, FIG. 36C, FIG. 36D, FIG. 36E, FIG. 36F, and FIG. 36G show release in PBS without SDS at 120 μg/1 mL.



FIG. 37A, FIG. 37B, FIG. 37C, FIG. 37D, FIG. 37E, FIG. 37F, and FIG. 37G show release in PBS without SDS at 60 μg/1 mL.



FIG. 38A, FIG. 38B, FIG. 38C, FIG. 38D, FIG. 38E, FIG. 38F, and FIG. 38G show release in PBS without SDS at 12 μg/1 mL.



FIG. 39A, FIG. 39B, FIG. 39C, and FIG. 39D show peaks associated with various mixes of Drug X in SDS.


For PBS with 0.5% SDS:

    • Second peak appeared at early time point (2.2-2.3 min) for high concentration (A peak corresponding to Drug X is detected at 2.6-2.7 min). The appearance of second peak correlates with concentration of the drug. At high concentration, the second peak is much more noticeable than at a low concentration.
    • Area of the peak corresponding to Drug X freebase is constantly decreased as a function of time.
    • All the release sample of disc was measured after dilution to rule out second peak.


      For PBS without SDS
    • Second peak is not detected, but the peak corresponding to Drug X free base (around 1.5 min) is constantly decreasing as a function of time regardless of concentration.


Table 49 shows an examination of degradation for 50%, 25%, and 10% at low concentration (0.5 mg or PS/1 mL of PBS) because rate of degradation seems too fast for 50% and 25% of blend system which showed 50% and 10% of weight loss after a week.









TABLE 48







Further degradation study at lower concentration of lipase.
















Initial
After
Two

Total
Total


Entry

weight
a week
weeks
A month
weight
weight


No.
Sample
(mg)
(mg)
(mg)
(mg)
loss (mg)
loss (%)

















1
SJP3/SJP7-10% × HDT-1
21.16
21.12


0.04
0.2



SJP3/SJP7-10% × HDT-2
17.50
17.36


0.14
0.8


2
SJP3/SJP7-25% × HDT-1
18.72
18.55


0.17
0.9



SJP3/SJP7-25% × HDT-2
21.53
21.31


0.22
1.0


3
SJP3/SJP7-50% × HDT-1
16.90
10.45


6.45
38.2



SJP3/SJP7-50% × HDT-2
16.88
8.55


8.33
49.3









Degradation for all series of PEGylated copolymers was examined 0.5 mg in 1 mL of PBS. Therefore, we can develop a bunch of degradable cross-linked depots with different rate of degradation for many biomedical applications.









TABLE 49







Further degradation study at lower concentration of lipase
















Initial
After
Two

Total
Total


Entry

weight
a week
weeks
A month
weight
weight


No.
Sample (w/w)
(mg)
(mg)
(mg)
(mg)
loss (mg)
loss (%)

















1
SJP1 × HDT-1
26.34
25.02


1.32
5.0



SJP1 × HDT-2
23.06
22.13


0.93
4.0


2
SJP2 × HDT-1
20.43
13.11


6.89
28.8



SJP2 × HDT-2
21.45
14.31


6.62
28.6


3
SJP3 × HDT-1
23.91
17.02


7.32
35.8



SJP3 × HDT-2
23.13
16.51


7.14
33.3


4
SJP4 × HDT-1
23.30
7.76


15.54
66.7



SJP4 × HDT-2
23.35
8.07


15.28
65.4
















TABLE 50







Loading of Paclitaxel varying amount of PEGylated copolymer

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7-1
28.38
25.00
33.84
5.46
16.13
21.84
1/0.19


SJP7-2
26.27
25.00
31.87
5.60
17.57
22.40
1/0.21


SJP7-1
28.30
50.00
38.70
10.40
26.87
20.80
1/0.37


SJP7-2
27.72
50.00
38.06
10.34
27.17
20.68
1/0.37


SJP7-1
28.62
75.00
41.24
12.62
30.60
16.83
1/0.44


SJP72
26.11
75.00
38.45
12.34
32.09
16.45
1/0.47
















TABLE 51







Loading of Paclitaxel varying amount of PEGylated copolymer

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug


PTX
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)

















SJP7/SJP3 (50/50)-1
25.05
25.00
29.98
4.93
16.44
19.72
1/0.20


SJP7/SJP3 (50/50)-2
25.36
25.00
30.67
5.31
17.31
21.24
1/0.21


SJP7/SJP3 (75/25)-1
27.30
25.00
32.17
4.87
15.14
19.48
1/0.18


SJP7/SJP3 (75/25)-2
27.72
25.00
33.01
5.29
16.03
21.16
1/0.19


SJP7/SJP3 (90/10)-1
27.99
25.00
33.03
5.04
15.26
20.16
1/0.18


SJP7/SJP3 (90/10)-2
27.77
25.00
32.62
4.85
14.87
19.40
1/0.17


SJP7/SJP3 (95/5)-1
28.08
25.00
34.28
6.20
18.09
24.80
1/0.22


SJP7/SJP3 (95/5)-2
27.92
25.00
33.99
6.07
17.86
24.28
1/0.22


SJP7/SJP3 (97.5/2.5)-1
28.07
25.00
34.12
6.05
17.73
24.20
1/0.22


SJP7/SJP3 (97.5/2.5)-2
28.46
25.00
34.39
5.93
17.24
23.72
1/0.21


SJP7/SJP3 (99/1)-1
27.20
25.00
32.36
5.16
15.95
20.64
1/0.19


SJP7/SJP3 (99/1)-2
28.01
25.00
33.18
5.17
15.58
20.68
1/0.18
















TABLE 52







Confirmation of actual loading capacity of a disc.











Entry

Initial weight
After a week
Total weight


No.
Sample
(mg)
(mg)
loss (mg)





1
SJP7 X HDT-1
23.25
23.15
0.10



SJP7 X HDT-2
24.82
24.69
0.13


2
SJP3 X HDT-1
26.97
26.57
0.40



SJP3 X HDT-2
26.38
26.04
0.34









In Table 52, a study was conducted, in which a disc was placed in 0.5 mL of organic solvent mixture (DIMSO/THF) without drug for 8 hrs which is same condition used for Drug X loading, and then swelled discs were freeze-dried twice for 4 days. Significant mass change of disc was not observed, demonstrating no effect of solvent on loading capacity.









TABLE 53







Drug X loading of disc and extraction efficiency.

















Disc
Drug






Disc
Drug
Loaded
content
DLC
DLE
Extraction



(mg)
(mg)
(mg)
(mg)
(%)
(%)
efficiency


















SJP7-1
25.05
25.00
29.98
4.93
16.44
19.72
1/0.20


SJP7-2
25.36
25.00
30.67
531
17.31
21.24
1/0.21









In Table 53, a study was conducted in which a Drug X-loaded disc was placed in 10 mL of dichloromethane (DCM) for 8 hr at room temperature to extract Drug X, and DCM was removed using a rotary evaporator at 25° C. This extraction process was repeated two times. The extracted drug dissolved in a acetonitrile (ACN) was filtered using 0.45 μm a nylon membrane and measured by HPLC for extraction efficiency.


Method: We will use a dialysis bag to properly change release media without loss of microparticle. This will prevent accumulation of Drug X degradation over time and allow more accurate release analysis. We will examine release with Drug X-loaded microparticle in different media (i.e. only PBS at pH 7.5).


Result: No Drug X was detected throughout the study. This may be due to two factors:

    • Drug X is interacting or releasing slowly from the dialysis bag. When we put, free Drug X inside the dialysis bag we did not detect the drug until Day 1 release point time.
    • The volume of the release media is too large 20 mL) therefore the release drug might be below the limit of detection.


Method: Drug X-loaded microparticle in release media will be taken after 1 hrs and utilized to extract residue Drug X from microparticle. This will demonstrate Drug X stability in polymer matrix if degradants are not detected.

    • 20 mg of Drug X was used for loading 10 mg MP for the release.


Result: After 1 hr, 1 g of Drug X was released from the MP and around 100 μg of Drug X remained inside the MP after extraction. There was no second peak detected in both 1 hr release and extraction. Based on this degradation does not occur at 1 hr time point. Furthermore, since almost all Drug X is release within 1 hr, we need an alterative method to determine if the degradation occur inside the polymer matrix.


Conclusion: Most of Drug X is releasing within 1 hr.


PTX related experiments:

    • Loaded and purified MP for PTX loading with the blend system
      • Three MP were prepared:
        • Standard (SJP7) MP
        • 50% PCL (14K: 50% SJP7 MP
        • 25% PCL (14K): 75% SJP7 MP



FIG. 158 shows a protocol for degradation of a microparticle (SJP7).









TABLE 54







Mass change by enzymatic degradation

















Initial
After



Total
Total


Entry

weight
1 week
2 weeks
3 weeks
7 weeks
weight
weight


No.
Sample (w/w)
(mg)
(mg)
(mg)
(mg)
(mg)
loss (mg)
loss (%)


















1
SJP3/SJP7-1% × HDT-1
19.18
18.91
18.89
18.89
18.65
0.53
2.763295



SJP3/SJP7-1% × HDT-2
19.44
19.17
19.15
19.14
18.84
0.6
3.08642


2
SJP3/SJP7-2.5% × HDT-1
20.12
19.94
19.90
19.86
19.70
0.42
2.087475



SJP3/SJP7-2.5% × HDT-2
19.04
18.89
18.69
18.66
18.60
0.44
2.310924


3
SJP3/SJP7- (5%) × HDT-1
18.32
18.15
18.12
18.09
17.90
0.42
2.292576



SJP3/SJP7- (5%) × HDT-2
19.53
19.42
19.34
19.27
19.17
0.36
1.843318


4
SJP3/SJP7- (10%) × HDT-1
19.42
19.19
19.06
19.01
18.74
0.68
3.501545



SJP3/SJP7- (10%) × HDT-2
18.20
17.91
17.83
17.73
17.44
0.76
4.175824


5
SJP3/SJP7- (25%) × HDT-1
19.79
17.99
16.59
15.22
10.19
9.6
48.50935



SJP3/SJP7- (25%) × HDT-2
21.06
19.02
17.62
16.21
10.22
10.84
51.47198


6
SJP3/SJP7- (50%) × HDT-1
20.13
9.62
7.83
7.28
5.84
14.29
70.98857



SJP3/SJP7- (50%) × HDT-2
18.56
8.71
7.13
6.55
4.58
13.98
75.32328


7
SJP3- (100%) × HDT-1
19.84
12.31
4.23
0



SJP3- (100%) × HDT-2
21.41
11.55
4.69
0









Drug X did not show longer release duration. However, Drug X did show high drug release. The high drug release is probably due to the influence of concentration gradient created as fresh release media is added every day.


During the two-day released ˜50% of Drug X and from the extraction we recovered ˜35% of Drug X. In total, we recovered ˜83%-90% of the encapsulated Drug X. When considering that Drug X extraction efficiency is 85% in the disc, we can conclude we recovered most of drug X encapsulated. This suggests that Drug X is stable inside of a polymer matrix.


We took out a disc after 2 weeks of release and freeze fried it. Then, the residual Drug X remaining in discs was extracted using dichloromethane to confirm Drug X stability in the disc. When considering 88-93% of drug was recovered from the discs (release & extraction), Drug X does not seem to be degrading in polymer matrix.


However, the hydrogel mold did not dissolve as it should have after crosslinking. This is probably because when SJP7 solution is spread on the mold, there is a thin film that forms, which crosslinks as well.


Using Albumin to slow Drug X release from SJP7: Rationale: Currently Drug X is releasing very quickly from our formulation. Albumin can slow the release. Albumin is the most abundant blood plasma protein. 80% of Drug X bind to blood plasma protein. There is a marketed product, Abraxane, which uses albumin for formulation. Albumin was added before Drug X was post-loaded.









TABLE 55







PTX loading of MPs using blend system with protocol

















Amount
Amount







Microparticle
of Drug
of Drug

Solution
Amount


Entry.

before drug
added
Extracted
DLC
for washing
of release


no
Drug
loading (mg)
(mg)
(mg)
(%)
free drug
media

















1
SJP7-TAA-1
12.02
20.00
4.45
25.74
MeOH/H2O (80/20)
100 mL








10 mL × 1








H2O 10 mL × 1


2
SJP7-TAH-1
12.07
20.00
5.05 (02)STD
27.37
MeOH/H2O (90/10)
250 mL








10 mL × 1








H2O 10 mL × 1



SJP7-TAH-2
12.06
20.00
5.05 (0.2)STD
27.36
MeOH/H2O (90/10)
250 mL








10 mL × 1








H2O 10 mL × 1









TAA and TAH can be used for loading and release study with MP (JPP7). This protocol is the same for PTX, TAA and TAH-loaded MPs were washed out with mobile phase used for HPLC assay, respectively, after drug loading.


Drug X related experiments-Albumin:

    • Two different albumin were used to make the discs with SJP7.
      • Bovine Serum Albumin
      • Human Serum Albumin
    • Due to the poor solubility of albumin in organic solvent, the albumin were physically trapped during the crosslinking.
    • The idea is that as the albumin dissolves in release media, it will bind to Drug X and slow the release.









TABLE 56







Loading data














Weight






Initial
after
Amount
Amount
Loading



weight
loading
of loaded
of used
efficiency


Sample Name
(mg)
(mg)
(mg)
(mg)
(%)















BSA Loaded #1
13.74
16.36
2.62
25
10.48


BSA Loaded #2
14.37
17
2.63
25
10.52


HSA Loaded #1
14.74
16.86
2.12
25
8.48


HSA Loaded #1
12.54
14.53
1.99
25
7.96









Bovine Serum Albumin seem to load more Drug X than Human Serum Albumin. Lower Drug X loading compare to normal SJP7 may be due to the albumin taking up space in the matrix.









TABLE 57







Drug X loading and release of SJP7 discs




















Disc
Drug








Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug



Drug X
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)
Media




















1
SJP7-1
27.82
25.00
34.08
6.26
18.37
25.04
1/0.23
PBS and



SJP7-2
28.55
25.00
34.94
6.39
18.29
25.56
1/0.22
0.5% SDS


2
SJP7-1
26.11
25.00
32.41
6.30
19.44
25.20
1/0.24
PBS



SJP7-2
25.97
25.00
32.53
6.56
20.17
26.24
1/0.24









We expected slower release if we can rule out an effect of degradant by release media change. As release media was changed, amount of drug released seems to increase due to the influence of the concentration gradient between disc and fresh media. However, the duration of Drug X release was similar regardless of media change.









TABLE 58







Drug X related experiments-Albumin




















Disc
Drug








Disc
Drug
Loaded
content
DLC
DLE
Depot/Drug



Drug X
(mg)
(mg)
(mg)
(mg)
(%)
(%)
(w/w)
Media




















1
BSA-1
13.74
25.00
16.36
2.62
16.01
10.48
1/0.19
PBS



BSA-2
14.37
25.00
17.00
2.63
15.47
10.52
1/0.18


2
HAS-1
14.74
25.00
16.86
2.12
12.57
8.48
1/0.14
PBS



HSA-2
12.54
25.00
14.53
1.99
13.70
7.96
1/0.16









Two different albumin were used to make the discs with SJP7: bovine serum albumin, human serum albumin. Due to the poor solubility of albumin in organic solvent, the albumin were physically trapped during the crosslinking. The idea is that as the albumin dissolves in release media, it will bind to Drug X and slow the release. Bovine serum albumin seem to load more Drug X than human serum albumin. Lower Drug X loading compared to normal SJP7 may be due to the albumin taking up space in the matrix. 18 of Drug X-loaded disc (SJP7) with 10 mg loading. 8 of PTX-loaded disc (SJP7) with 10 mg loading. 8 of PTX-loaded disc (SJP7/SJP3 50/50) with 10 mg loading. 6 of disc as control.


EXAMPLES
Materials

Materials: δ-Valerolactone (VL), 4-(Dimethylamino)pyridine (DMPA), 1,6-hexanedithiol, benzyl alcohol, chloroform-d (CDCl3), acetaminophen (ACM), were purchased from Sigma-Aldrich (Oakville, CA), Triamcinolone acetonide (TAA), and paclitaxel (PTX) were obtained from Ark Pharm, curcumin (CCM) from Cayman Chemicals (Ann Arbor, USA) and triamcinolone hexacetonide (TAH) from Spectrum chemicals (New Brunswick, USA) α-Allyl-δ-valerolactone (AVL) was provided by Pendant Biosciences (Toronto, CA). Solvents (HPLC grade) including, acetonitrile (ACN), methanol, DMSO, tetrahydrofuran (THF), toluene, dichloromethane (CH2Cl2), hexane and ethyl ether were purchased from Caledon Laboratories (Georgetown, CA) and were used without purification.


Example 1: Polymer Synthesis

Polyester copolymers (PVL-co-PAVL) were prepared as described by Silvers, Chang and Emrick (2012) with some modifications.27 Briefly, in a flame-dried round two-neck flask, the catalyst 1,5,7-triazabicyclo[4.4.0]dec-5-ene (2 mol % TBD 0.273 g) was added and dried under vacuum (e.g. P39K). Anhydrous toluene (4 mL) and benzyl alcohol (m=0.027 g) were then combined in the two-neck flask with TBD under argon and stirred for 30 min. Distilled monomers (VL=9 mL and AVL=1.01 mL) were combined prior to their transfer by cannulation in the reaction vessel under positive pressure of argon. Polymerization was carried out at room temperature for 6 hours. The slurry solution was first precipitated in 2 L cold methanol, re-dissolved in THF (4 mL) and then precipitated in 2 L of a mixture of hexane/ethyl ether (30/70 v/v).


Characterization of the copolymer materials: The infrared spectra of the copolymers, cross-linked materials and drugs were recorded at room temperature on a Nicolet Fourier-transform IR (FT-IR) spectrometer equipped with ATR accessory and normalized for comparison. 1H NMR spectra were recorded in CDCl3 on a Bruker AMX400 or Bruker AC300 spectrometer. The molecular weight of each copolymer material was determined by GPC analysis in THF using a Waters 2695 system that includes two PLgel 5 μm Agilent columns and a Waters 2414 RI detector. A calibration curve was constructed using polystyrene standards. DSC measurements were carried out on a Q100 TA series thermal analysis system over different temperature ranges with a common heating rate of 10° C./min under nitrogen (3 cycles).


Example 2: Preparation of Cross-Linked Copolymer Matrices

100 mg of copolymer, 0.25 molar equivalents of DMPA, and 0.5 functional group molar equivalents of 1,6-hexanedithiol were added in dry DMSO and warmed until full dissolution. The solution was drawn into a 1 ml syringe (i.d. 4.7 mm) and the syringe was placed upright (d=5 cm) to allow for UV crosslinking at 365 nm for 20 minutes. The tip of the syringe was removed and the cylindrical cross-linked polymer (CP) was plunged out of the syringe. The swollen cylinder was purified by solvent exchange in THF for a period of ˜24 hours to remove any unreacted starting materials (i.e. 50 mL of fresh THF every 2 hours for 8 hours, and in fresh THF (100 mL) overnight) and dried at room temperature for 48 hours.


Solubility parameters: Polymer-solvent compatibility is defined by the evaluation of the cohesive energy density per unit of volume of both components. The Hildebrand solubility parameter is expressed as the square root of the cohesive energy density 1.







δ

E
/
V


=


(


Δ


E
i
v


vi

)


1
2






The total solubility parameters can be divided into three components including Van der Waals dispersion forces (δd), dipole-dipole interactions (δp) and hydrogen bonding (δh) 2. Total Hildebrand solubility (δt) of the copolymers and the drugs have been determined by the group contribution method (GCM) 3. Hancock, B. C.; York, P.; Rowe, R. C. The use of solubility parameters in pharmaceutical dosage form design. International journal of Pharmaceutics 1997, 148, 1, 1-21; Van Krevelen, D. W.; Te Nijenhuis, K., Chapter 7-Cohesive Properties and Solubility. In Properties of Polymers(Fourth Edition), Elsevier: Amsterdam, 2009; pp 189-227.








δ
d

=




F
di


V


,


δ
p

=





F
pi
2



V


,


δ
h

=





F
hi


V










δ
t

=



δ
d
2

+

δ
p
2

+

δ
h
2







Example 3: Drug Loading in CPs

All drugs were post-loaded within the cross-linked matrices using swelling/equilibration of dried CPs in saturated drug solution Briefly, THF was chosen as the drug loading, solvent. CPs (˜15 mg±2 mg) were equilibrated in 0.5 ml of THF (drug concentration 30 mg/mL) for four hours followed by a brief rinse in fresh THF (10 seconds) to remove surface adsorbed drug. The drug loaded CPs are then dried for 48 hours at room temperature (e.g. the necessary time for solvent evaporation). The drug loaded CPs were then weighed on an analytical balance (0.1 mg precision) to determine the drug loading content (DLC % w/w). DLC (% w/w) was also confirmed by HPLC analysis of drug removed from the CPs by extraction using THF. Briefly, drug loaded CPs were immersed in 4 mL of THF for three hours with constant shaking. The solvent was then removed for analysis and the process repeated once again. Similar DLC values were obtained using the two methods. (i.e S.D<5%).


Example 4: In Vitro Drug Release

CPs were placed in a floating basket and added to beakers containing 100 ml of PBS, pH=7.4 (±0.3), and containing either 0.1% Tween 80 or 0.1 to 0.5% SDS to enhance the solubility of the poorly water-soluble drugs in the release media. The CPs were incubated at 37° C. under constant stirring and at pre-determined time points, a 1 ml aliquout was removed and replaced with 1 mL of fresh media and the samples were immediately frozen at −20° C. for storage prior to HPLC analysis. Sink conditions were maintained throughout the entire release experiment by replacement of the release media with fresh PBS every 4-5 days (maximum release≤15 μg/mL of drug released). The remaining drug content in CPs was extracted as follows: TFIF (3 mL) was added to the CPs with shaking for 4 hours. The THF was then removed and evaporated by rotary evaporation at 45° C. Drug extraction was repeated twice. The drug was reconstituted in 1 ml of the HPLC mobile phase and analyzed to correct the DLC and release curves.


Mathematical modeling of drug release: Fitting curves and R2adjusted (first order, higuchi, korsemeyer-peppas and peppas-sahlin) from the release data point were obtained using ddsolver add-on on excel (FIG. 8). R Project for Mac (Version 3.3.3) was used for fitting the mathematical model using the non-linear minimization (NLM) fitting routine based on the analytical solution to Fick's second law of diffusion (Table 3) Mt and Moo denote the absolute cumulative amounts of drug released at time t and infinite time, respectively; qn are the positive zeros of the Bessel J function of order 0, meaning that J0(qn)=0 for all n; R and H denote the radius and height of the cylinder; and D represents the diffusion coefficient of the drug within the system.


Drug solubility in different release media: An excess of drug (≥1 mg/ML) was added to the release media (e.g. PBS with Tween or SDS at 0.1, 0.5 or 1% w/v) and incubated at 37° C. for 48 hours under magnetic stirring. The solutions were centrifuged at 8000 rpm for 10 minutes, and a 1 ml aliquot was withdrawn, filtered through a 0.45 μm nylon membrane, and analyzed by HPLC.


Scanning electron microscopy (SEM): The morphology of the surface and the cross-section of freeze dried and air dried samples of cross-linked materials were examined by SEM on a Hitachi S-3400N scanning electron microscope. Briefly, freeze-dried samples were prepared as follows; CPs were swollen in THF for 4 hours, immersed in liquid nitrogen for 5 minutes and placed rapidly (swollen) in the freeze drier for 24 h. For cross-section analysis, a small incision was made in the swollen samples (e.g. THF) prior to liquid nitrogen treatment. For samples dried at room temperature, only liquid nitrogen prior to the freeze drying process was performed.


Degradation and cytotoxicity studies: In vitro stability of the CPs was assessed by incubating samples in PBS pH 7.4 over months. At pre-determined time points, the CPs were removed, blotted dry, weighed and the pH of the surrounding media was measured. (FIG. 15). The cytotoxicities of the cross-linked matrices were evaluated in L929 mouse fibroblast cells using the extraction dilution method (FIG. 16). Baek, H. S.; Yoo, J. Y.; Rah, D. K.; Han, D.-W.; Lee, D. H.; Kwon, O.-H.; Park, J.-C. Evaluation of the Extraction Method for the Cytotoxicity Testing of Latex Gloves. Yonsei Medical Journal 2005, 46, (4), 579-583.


Investigation of buffer diffusion within the matrices: To evaluate the aqueous penetration and permeability of the CPs, hollow cylinders were prepared. Prior cross-linking reaction (described above), a cylindrical stainless steel bar was pushed into the center of the syringe (L=5 cm D=1 mm) and maintained at a distance of 0.5 mm from the base of the syringe (see FIG. 13B). Once cross-linked and washed (as describe above), the cavity (D=1040 μm±60 μm) of the hollow cylinder was filled with 10 μL of 0.1M PBS pH 7.4 containing 25 mg/ml sulforhodamine B (e.g, hydrophilic probe), Then, diffusion within the matrices was monitored by analysis of the external media (PBS pH 7.4 SDS 0.5% w/v). At pre-determined time points, a 1 ml aliquot was removed and replaced with 1 mL of fresh media and the samples were immediately frozen at −20° C. for storage prior to analysis. Absorbance of the samples was measured at a wavelength of 540 nm using a Spectra Max Plus microplate reader (Molecular Devices, CA, USA).


Example 5: Synthesis of Pentablock Copolymer

A series of pentablock copolymers was prepared via ring opening polymerization of VL and AVL in the presence of PEG (polyethylene glycol) as the macroinitiator and TBD (1, 5, 7-triazabicyclo[4.4.0]dec-5-ene) as the catalyst. For the synthesis of PAVL-b-AVL-b-PEG 20K-b-PVL-b-PAVL as a typical example, PEG 20K (1 g, 0.1 mmol of OH group) in round two-neck flask was carefully flame-dried to melt PEG down and remove residue water under vacuum. After cooling down to room temperature, TBD (25 mg, 0.18 mmol) was added and dried again under vacuum. The reaction mixture was dissolved in anhydrous toluene (20 mL) and stirred at room temperature for 30 min. Then, purified VL (0.5 mL, 5.0 mmol, target repeating unit=100) was transfer to the reaction mixture by cannulation to start polymerization and followed by stirring at room temperature for 3 hrs. For block copolymerization, AVL (0.17 mL, 1.25 mmol, target repeating unit is 25) as second monomer was injected into the reactive mixture by cannulation, and the resulting mixture was further stirred at room temperature for 4 hrs. The as-synthesized polymer solution was precipitated from a mixture of Ethyl ether and Hexane (70/30 v/v) for purification, and residues were dried in a vacuum oven at room temperature overnight.


Example 6: Experiments with Depots Formed from Higher Concentration of Copolymer
Procedure:





    • SJP2 with concentration listed below was used to make the depot
      • 300 mg/ml (30% w/v)
      • 400 mg/ml (40% w/v)
      • 500 mg/ml (50% w/v)

    • All depots were crosslinked for 8 minutes and washed with acetone (24 hr)→water (24 hr)→Lyophilized (24 hr)

    • Depot with dimension of 0.5 cm by 0.12 cm were pre-weighted and placed in to 100 μL of 200 mg/ml Albumin solution (5% FITC-albumin) for 4 hrs and 24 hrs. Their swollen weight was recorded.

    • The swollen depots were lyophilized overnight and the dried weight was recorded to determined the albumin loading.





Example 7: Experiments with Depots Formed from Higher Concentrations of SJP4 Copolymer
Procedure:





    • SJP 4 with concentration listed below was used to make the depot

    • 300 mg/ml (30% w/v)

    • 400 mg/ml (40% w/v)

    • 500 mg/ml (50% w/v)

    • All depots were crosslinked for 8 minutes and washed with acetone (24 hr) water (24 hr) Lyophilized (24 hr)

    • Depot with dimension of 0.5 cm by 0.12 cm were pre-weighted and placed in to 100 μL of 200 mg/ml Albumin solution (5% FITC-albumin) for 4 hrs and 24 hrs. Their swollen weight was recorded.

    • The swollen depots were lyophilized overnight and the dried weight was recorded to determined the albumin loading.





Example 8: Preparation of Drug X Solution and Loading in a Disc Shaped Depot
Procedure:





    • A solution of Drug X (25 mg) dissolved in a mixture of DMSO/THF (50/50) or DMSO (0.5 mL)

    • Swelling and equilibration approach with the prepared solution for Drug X loading

    • Measurement of Drug X loading capacity and release study to be conducted





Example 9: Protocol for Degradation
Procedure:





    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (0.5 mg/mL, pH 7.5).

    • Place depots (20-25 mg) in a vial containing 1 mL of the prepared solution at 37° C.

    • Change enzyme solution everyday or add sodium azide (as antibacterial agent) to avoid proliferation of bacteria.

    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water and then freeze-dried.

    • Measure weight loss of depot.





Sample for Degradation Study:





    • SJP7×hexanedithiol

    • SJP7×cleavable linker

    • SJP7/SJP3 (2.5%)×hexanedithiol

    • SJP7/SJP3 (2.5%)×cleavable linker





Example 10: Protocol for Degradation
Procedure:





    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (0.5 mg/mL, pH 7.5)

    • Place depots (20-23 mg) in a vial containing 1 mL of the prepared solution at 37° C.

    • Change enzyme solution everyday to avoid proliferation of bacteria.

    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water and then freeze-dried.

    • Measure weight loss of depot.

    • Sample for degradation study
      • SJP7×hexanedithiol
      • SJP7×cleavable linker
      • SJP7/SJP3 (2.5%)×hexanedithiol
      • SJP7/SJP3 (2.5%)×cleavable linker

    • It has been a month, and 0.2 mg (˜1%) decrease for all the samples.

    • However, cross-linker and a small amount of PEGylated copolymer does not have a significant effect on degradation so far.





Example 11: Protocol for Degradation
Procedure:





    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (0.5 mg/mL, pH 7.5)

    • Place depots (20-23 mg) in a vial containing 1 mL of the prepared solution at 37° C.

    • Change enzyme solution everyday to avoid proliferation of bacteria.

    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water for 1 day and then freeze-dried.

    • Measure weight loss of depot with a analytical balance.
      • Sample for degradation study
        • SJP7×HDT
        • SJP7×ECL
        • SJP7/SJP3 (2.5%)×HDT
        • SJP7/SJP3 (2.5%)×ECL





Example 12: Protocol for Degradation
Procedure:





    • Prepare a PBS solution (1 mL) containing pseudomonas (PS) lipase (1 mg/mL, pH 7.5)

    • Place depots (20-23 mg) in a vial containing 1 mL of the prepared solution at 37° C.

    • Change enzyme solution everyday to avoid proliferation of bacteria.

    • Samples are withdrawn from the degradation medium, washed thoroughly with distilled water for 1 day and then freeze-dried.

    • Measure weight loss of depot with an analytical balance.





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Claims
  • 1. (canceled)
  • 2. A compound or a pharmaceutically acceptable salt thereof, comprising: a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol (PEG) copolymer;wherein at least a portion of allylvalerolactone residues within the copolymer are crosslinked with a crosslinker;wherein the copolymer has a number average molecular weight of at least 25.5 kDa;andwherein the copolymer has a polydispersity index of less than or equal to 1.5.
  • 3. The compound of claim 2, wherein the compound comprises amorphous networks.
  • 4. The compound of claim 2, wherein the compound includes semi-crystalline networks.
  • 5. The compound of claim 2, wherein the copolymer comprises poly(allylvalerolactone)-b-poly(valerolactone)-b-3K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).
  • 6. The compound of claim 5, wherein the copolymer has a number average molecular weight of 28 kDa.
  • 7. The compound of claim 2, wherein the copolymer has a number average molecular weight of 34.5 kDa.
  • 8. The compound of claim 2, wherein the copolymer has a number average molecular weight of 47 kDa.
  • 9. The compound of claim 2, wherein the copolymer comprises poly(allylvalerolactone)-poly(valerolactone)-b-10K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).
  • 10. The compound of claim 2, wherein the crosslinker comprises a dithiol moiety.
  • 11. The compound of claim 10, wherein the crosslinker is 1,6-hexanedithiol.
  • 12. The compound of claim 2, wherein the compound is loaded with a drug.
  • 13. The compound of claim 12, wherein the drug includes at least one of paclitaxel, triamcinolone acetonide, triamcinolone hexacetonide, acetaminophen, and curcumin.
  • 14. A method of producing a drug-loaded crosslinked copolymer, comprising: (a) polymerizing valerolactone residues, allylvalerolactone, and polyethylene glycol residues in the presence of a non-metal catalyst via a ring opening polymerization to produce a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer;(b) crosslinking the poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer with a crosslinker to form a copolymer having a number average molecular weight of at least 25.5 kDa; and(c) loading a drug into the crosslinked copolymer.
  • 15. The method of claim 14, wherein the catalyst comprises 1,5,7-triazabicyclo[4.4.0]dec-5-ene.
  • 16. The method of claim 14, wherein the crosslinker comprises a thiol moiety.
  • 17. The method of claim 16, wherein the crosslinker is 1,6-hexanedithiol.
  • 18. The method of claim 14, wherein the crosslinking comprises exposing the poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer to UV light.
  • 19. The method of claim 14, wherein the drug includes at least one of paclitaxel, triamcinolone acetonide, triamcinolone hexacetonide, acetaminophen, and curcumin.
  • 20. The method of claim 14, wherein loading the drug into the crosslinked copolymer comprises swelling and equilibration of the crosslinked copolymer in a saturated solution of the drug.
  • 21. The method of claim 20, wherein the solution is a tetrahydrofuran solution.
  • 22. The method of claim 14, wherein the copolymer comprises poly(allylvalerolactone)-b-poly(valerolactone)-b-3K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).
  • 23. The method of claim 22, wherein the copolymer has a number average molecular weight of 28 kDa.
  • 24. The method of claim 14, wherein the copolymer has a number average molecular weight of 34.5 kDa.
  • 25. The method of claim 14, wherein the copolymer has a number average molecular weight of 47 kDa.
  • 26. The method of claim 14, wherein the copolymer comprises poly(allylvalerolactone)-b-poly(valerolactone)-b-10K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).
  • 27. A method of releasing a drug from a crosslinked polymer, comprising: (a) polymerizing valerolactone residues, allylvalerolactone residues, and polyethylene glycol residues in the presence of a non-metal catalyst via a ring opening polymerization to produce a poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer, the poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer having a number average molecular weight of at least 25.5 kDa;(b) crosslinking the poly(valerolactone)-co-poly(allylvalerolactone)-co-polyethylene glycol copolymer with a crosslinker;(c) loading a drug into the crosslinked copolymer, the drug comprising at least one of paclitaxel, triamcinolone acetonide, triamcinolone hexacetonide, acetaminophen, and curcumin; and(d) releasing the drug from the drug-loaded crosslinked copolymer.
  • 28. The method of claim 27, wherein the drug is triamcinolone hexacetonide and cumulative release of triamcinolone hexacetonide from the drug-loaded crosslinked copolymer is about 42 wt % after 34 days.
  • 29. The method of claim 27, wherein the drug is paclitaxel and cumulative release of paclitaxel from the drug-loaded crosslinked copolymer is about 58 wt % after 35 days.
  • 30. The method of claim 27, wherein releasing the drug from the drug-loaded crosslinked copolymer takes place in phosphate-buffer saline.
  • 31. The method of claim 30, wherein the phosphate-buffer saline comprises 0.5% (w/v) sodium dodecyl sulfate.
  • 32. The method of claim 27, wherein the copolymer poly(allylvalerolactone)-b-poly(valerolactone)-b-3K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).
  • 33. The method of claim 28, wherein the copolymer has a number average molecular weight of 28 kDa.
  • 34. The method of claim 27, wherein the copolymer poly(allylvalerolactone)-b-poly(valerolactone)-b-10K-polyethylene glycol-b-poly(valerolactone)-b-poly(allylvalerolactone).
  • 35. The method of claim 27, wherein the copolymer has a number average molecular weight of 34.5 kDa.
  • 36. The method of claim 27, wherein the copolymer has a number average molecular weight of 47 kDa.
  • 37. A compound or a pharmaceutically acceptable salt thereof, comprising: a poly(allylvalerolactone)-co-polyethylene glycol (PEG) copolymer;wherein at least a portion of allylvalerolactone residues within the copolymer are crosslinked with a crosslinker;wherein the copolymer has a number average molecular weight of less than 10 kDa;andwherein the copolymer has a polydispersity index of less than or equal to 1.5.
  • 38. The compound of claim 37, wherein the copolymer comprises poly(allylvalerolactone)-b-3K-polyethylene glycol-b-poly(allylvalerolactone)
  • 39. The compound of claim 38, wherein the copolymer has a number average molecular weight of 6.2 kDa.
  • 40. The compound of claim 37, wherein the copolymer comprises poly(valerolactone) residues.
  • 41. The compound of claim 40, wherein the copolymer comprises poly(allylvalerolactone)-co-poly(valerolactone)-3K-polyethylene glycol-poly(allylvalerolactone)-co-poly(valerolactone).
  • 42. The compound of claim 41, wherein the copolymer has a number average molecular weight of 8.5 kDa.
  • 43. The compound of claim 37, wherein the crosslinker comprises a dithiol moiety.
  • 44. The compound of claim 43, wherein the crosslinker is 1,6-hexanedithiol.
  • 45. The compound of claim 37, wherein the compound is loaded with a drug.
  • 46. The compound of claim 45, wherein the drug includes at least one of paclitaxel, triamcinolone acetonide, triamcinolone hexacetonide, acetaminophen, and curcumin.
RELATED APPLICATIONS

This application claims the benefit under 35 U.S.C § 119 (e) of U.S. Provisional Patent Application Ser. No. 62/239,758, filed Jan. 17, 2019, the disclosure of which is incorporated herein by reference in its entirety.

Provisional Applications (1)
Number Date Country
62793744 Jan 2019 US
Continuations (1)
Number Date Country
Parent 16746596 Jan 2020 US
Child 18508042 US