The present application is a U.S. National Phase of International Application No. PCT/EP2013/057657, filed Apr. 12, 2013, entitled “Fairing” and designating the United States of America. This application claims the benefit of the above-identified application which is incorporated by reference herein in its entirety.
The present invention relates generally to the reduction of vortex-induced vibration (“VIV”) and more particularly to a fairing device and method for the reduction of VIV on pipes or other structural components immersed in a fluid.
The search for oil and gas reserves over the past several decades has lead to the need for exploration in ever deeper waters. This in turn has lead to the need for offshore producers to build structures that can withstand strong ocean currents that could threaten the structural integrity of pipelines, risers or other immersed components.
The VIV oscillations of marine risers are known to increase drag, and have led to structural fatigue. One proven means of suppressing this vibration is the use of fairings and strakes. These coverings essentially modify the flow along the cylinder, tripping the production of Karman vortices so that they act less coherently or far enough downstream so they interact less with the body. In the existing prior art there are two general types of structures, helical strakes and fairings, for the suppression of VIV or vortex induced motions (VIM) around vertically disposed immersed objects such as risers or other supportive construction elements.
Helical Strakes:
Helical strakes are attached on the outside of a structure in order to suppress VIV by altering the vortex shedding pattern as well as the correlation of vortices shed along the length of the specimen. The most common helical strake geometry is the three-start strake. This consist of three triangular or trapezoid profiles which are helically wound and extend along the length of the specimen. The profiles can be permanently fixed to the specimen, or more commonly; attached using modules that are attached to the specimen. Regardless of attachment method, helical strakes are not designed to shift during operation but rather stay in a stationary position relative to the object. Two main parameters defines the global shape of strakes: pitch (P/D) and strake height ratio (h/D), where P designates the pitch of the strake in relation to the main direction of flow, D is the outside diameter of the cylinder and h is the external cross-sectional distance from the cylindrical member to the strake-tip. In addition, the local geometry of the strake profile itself characterizes the helical strakes.
Fairings:
Fairings are attached to a structural member in order to alter the vortex shedding pattern of that member when subject to ambient fluid flow. Fairings are attached in a way that allows for the fairing to rotate around the center of the structural member (for example a marine drilling riser) to which it is attached. This allows for the fairing to align with the direction of the ambient flow. Various cross sectional designs of fairings exist today.
In addition, other means of suppressing VIV also exist, such as perforated shrouds, but all suffer from some negative aspects that favour the two groups of concepts above to be used widely in industry today.
Such prior art systems as mentioned above are documented in the literature and are given in the following. Books and papers on suppression on Vortex induced vibrations and methods of VIV suppression:
Patent publications in this field include the following: U.S. Pat. No. 5,410,979, U.S. Pat. No. 5,421,413, U.S. Pat. No. 5,984,584, U.S. Pat. No. 6,010,278, U.S. Pat. No. 6,067,922, U.S. Pat. No. 6,179,524B1, U.S. Pat. No. 6,196,768B1, U.S. Pat. No. 6,223,672B1, US2006/0021560A1 and EP2049805B1.
In the following, the status of the mentioned prior art is explained in more detail. In terms of helical strakes known from the prior art, the following aspects and limitations should be noted:
In terms of fairings, and in particular marine fairings known from the prior art, the following aspects and limitations should be noted:
Therefore, it is an object of the invention to provide a fairing system which is more effective and economic than the known prior art.
This object is solved with a system according to the independent claim. Advantageous further developments and embodiments are subject of the dependent claims and in the detailed description and figures.
The present invention represents a vast improvement over the prior art as mentioned in the background section and
Fairing Device
Short Crab Claw (SCC):
The invention is a new specific fairings design which through thorough testing has showed superior performance compared to existing technology. This device is attached to a circular cylinder for suppression of vortex indiced vibrations (VIV) or vortex induced motions (VIM). The device is able to rotate around the cylinder, and is hence able to align with the direction of the ambient current.
Shape of the SCC
The shape of the fairings is specific to the invention. When describing the shape, angular coordinates are used relative to the circular cylinder around which the fairings is applied. In this context, the upstream stagnation point for a stationary circular cylindrical element with an outer diameter (D) in steady inviscid flow is denoted 0 deg, while the one downstream is at 180 deg. The present invention is further defined by:
For all embodiments, the fairing standoff height is defined as the maximum cross-sectional distance between the opposing fins of the fairing, as measured external from the fairing. The term convexly, refers to a convex form as seen external to the fairing, having a outward projection away from the cylindrical element, as comparable to a double-convex optical lens, and as opposed to a concave form having an inward depression.
In addition to the basic SCC1 fairing, a second SCC fairing, SCC2, was constructed and tested. The SCC2 has its maximum diameter slightly further downstream.
The fairing device and embodiments according to the present invention can be made from low corrosive material selected from a group of materials consisting of semi-flexible, formable polyethylene, polyurethane, vinylester resin, polyvinyl chloride and fiberglass. Other materials could easily be envisaged as would be known by the skilled person.
Experimental Setup
Test Setup
Free VIV experiments with the fairings were conducted in the towing mode with the cylinder towed downstream of the tow struts. The carriage speed was mostly varied from 0.5 to 4.5 m/s depending upon the appearance of VIV and tow carriage limitations, giving Reynolds numbers up to about 1.4 million. Helical springs in the damping frame were also varied, resulting in nominal reduced velocities, U*(VRN), of 2 to 24. The free tests were done at four different values of spring stiffness for the SCC1, SCC2 and PAPF fairings. Each of the above mentioned fairings were tested in the range of approximately 20 to 128 kN/m spring stiffness, which corresponded to system frequencies of 0.6 to 1.5 Hz. The bare cylinder was tested at 20 and 45 kN/m to perform the qualification tests at ˜0.6 and ˜0.9 Hz.
Data Processing
The basic data analysis consisted of determining the amplitude of vibration (VIV) A* and the nominal reduced velocity U* are defined as follows:
Where σZ is the standard deviation of the cross-flow (z) amplitude of motion and DR is the reference diameter taken as the outside diameter (maximum thickness) of the fairing. V is the carriage speed or flow velocity. The natural frequency, fN(V=0), is typically taken from still water experiments however for these experiments a low flow speed was required to align the units.
CD, CD=Drag coefficient
CLV, CL=Lift coefficient (lift force in phase with cylinder cross flow velocity)
CM=Added mass coefficient (lift force in phase with cylinder cross flow acceleration)
Summary of Results
SCC1 and SCC2 Fairings: Drag, Single Pipe Experiments
Pipes with SCC1 fairings were examined using two different spring sets to change the natural frequency. The spring constant did not have any significant effect on the drag value. Drag coefficients for the SCC1 and SCC2 fairings as well as for a bare pipe, or riser, as a function of the Reynolds number is given in
PAPF Fairings Single Pipe Experiments: With Two Different Chord/Diameter Ratios
The chord length of the standard SCC1 has a chord length ratio of 1.4 or less. The PAPF fairings have a significantly longer chord length, having a standard chord length ratio of 1.75. This can be a disadvantage because of installation and available storage space. PAPF fairings with chord length ratios of 1.75 and 1.5 were constructed and tested with the goal of determining the effect, if any, of shortening the PAPF fairings such that they approach the chord length ratio of the SCC1 fairings.
The force and motion time traces for the PAPF fairings with chord length ratios of 1.75 and 1.5 were tested over a range of Reynolds number from 400000 to 950000. In both cases, there was significant VIV. The drag coefficient of the PAPF fairings was determined to be influenced by the chord length ratio. It was observed that the average drag coefficient increased from 0.5 to 0.65 when the chord length ratio was decreased from 1.75 to 1.50. This result is seen in
The results show that the reduced chord length increased the drag force. These values are also significantly higher than the drag forces for the SCC fairings. The chord length reduction of the PAPF fairing that led to a reduced to a chord length ratio of 1.5 still shows about 30% higher drag forces than the SCC1 with a chord length ratio of 1.4. This is attributed to the design of the SCC1 and SCC2, with curved fins. Furthermore, tests have shown that the SCC fairings have consistently low drag when the chord length ratio (C/D) is further reduced to 1.278.
Tandem/Interference Test Results
Tandem tests were conducted where a downstream riser was free to vibrate in the wake of a fixed upstream riser. The upstream riser consisted of a pipe fitted with fairings. The downstream riser was fitted with fairings, where combinations of different fairings were tested. The VIV amplitude and drag of the downstream SCC1 fairing were measured in this tandem set up for offset distances (5D and 10D, where D is the outer diameter an upstream fairing) of an upstream SCC1 fairing. In a similar manner, the PAPF fairings, for both 1.75 and 1.5 chord length ratios, were tested downstream in tandem with SCC1 fairings installed on the upstream pipe. Also in this tandem setup, offset distances (5D and 10D) of an upstream SCC1 fairing were tested. Vertical offsets between fairings of 0D and 1D were also tested.
For purposes of comparison, see
The results also show that the SCC1 has considerable advantages when in the wake of another riser as compared to the PAPF fairings.
The figures below further illustrate this. In
Theoretical Studies of Stability
The form of the polynomial in the case of an undamped fairing is given on the y-axis (q(u) [(kg m/s)4]) as:
q(U)=q4U4+q2U2+q0=0,
and is represented by the bottom curve for each of the given fairing types. The x-axis represents the flow velocity (U) in meter/s. For the simulation cases where an empirical Rayleigh damping term (q1U) is added, the polynomial for the y-axis takes the following form:
q(U)=q4U4+q2U2+q1U+q0=0,
where
q1=2ξ√{square root over (q4q0)},
and ξ is a nondimensional number. Higher values for ξ result in higher damping.
The bottom curve for each fairing type represents a simulation without the damping term (q1U). Instability and flutter can appear when the value for q(U) on the curve is negative. The next curve adjacent to the bottom undamped curve includes the damping term q1U with ξ=0.04. The next adjacent curve includes the damping term q1U with ξ=0.08. The next adjacent, top, curve includes the damping term q1U with ξ=0.16.
The terms q4, q2 and q0 are further expressed by the following:
q4=(Mκ−τmfr)2,
q2=2k{2κ(mfr)2−I(Mκ+τmfr)},
q0=k2I2
I represents the moment of inertia, mf represents the mass of the fairing and r represents the distance between the elastic center (EC) and the center of gravity (CG). k, M, κ, and τ are parameterization terms as given or derived from the publications cited above.
For systems that have continuous non-negative q(U) values, they are also unconditionally stable. With an emphasis on the results for the SCC1, it can be seen that under real-world conditions with some degree of normal damping, the SCC1 fairing can be seen to be exhibit significant stability, whereas the prior art fairings of
Another advantage according to the present invention, as compared to the prior art, is that the separate SCC fairings operate independently all along the vertical length of the riser. Consider that when operating a fairing in a column of water, the conditions at the top of the riser can be completely different than on the lower section. As such, it is important to have a fairing which is stable in many operating conditions. The prior art fairings the might work well at one section of the riser, whereas they may not work well on other sections. The instability generated at one level can cause instability in other sections.
As seen from numerous laboratory experiments as well as theoretical studies, fairing devices with parallel fins and/or long fins, with higher chord length ratios, are generally less efficient and less stable. The combined features of the present invention show to be more hydrodynamically efficient and smaller, lighter fairings are less bulky, easier to store and easier to install without the need for an ROV. In addition, the present invention is seen to be deployable in a wide range of flow-regimes, corresponding to varying ocean current conditions experienced in various geographic locations worldwide.
The main advantages and improvements achieved with all of the embodiments according to the present invention in comparison with the prior art include the following:
Although the foregoing invention has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be readily apparent to those of ordinary skill in the art in light of the teachings of this invention that certain changes and modifications may be made thereto without departing from the scope of the appended claims.
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive and it is not intended to limit the invention to the disclosed embodiments. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used advantageously.
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PCT/EP2013/057657 | 4/12/2013 | WO | 00 |
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WO2014/166543 | 10/16/2014 | WO | A |
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Number | Date | Country | |
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