The present disclosure relates to a fall protection system.
As per regulations applied on construction, industrial, maintenance, and allied industries, it is essential to employ a system that protects personnel from falling when personnel perform operations at elevated locations. In order to comply with such regulations, industries take various measures to ensure protection of personnel operating at the worksites. Typically, a fall protection system is used at the worksite when personnel perform work operations at the elevated locations. The fall protection system is transportable from one place to another by a conveying apparatus, such as a forklift, as per requirements. Further, the fall protection system typically includes a base assembly, a mast assembly, and a jib portion. A personnel is tethered to the jib portion using one or more cables in order to ensure fall protection. It is desirable that the fall protection system is lightweight, easy to install and transport, and provides improved reliability in operation.
Generally, the present disclosure relates to a fall protection system and a method of operating the fall protection system.
Some embodiments of the present disclosure relate to a fall protection system. The fall protection system includes a mast assembly including a fixed mast section and a movable mast section. The fall protection system also includes a winch assembly operably connected to the movable mast section. The fall protection system further includes a locking mechanism adapted to lock the movable mast section relative to the fixed mast section. The locking mechanism includes a locking pawl connected to the winch assembly. The locking pawl is adapted to rotate between an engaged position and a disengaged position. The locking pawl engages with the fixed mast section in the engaged position to prevent relative movement between the fixed mast section and the movable mast section. The locking mechanism also includes at least one spring adapted to bias the locking pawl towards the engaged position. Further, the winch assembly is adapted to retain the locking pawl in the disengaged position against the biasing of the at least one spring based on a tension selectively applied by the winch assembly.
In some embodiments, the winch assembly includes a cable that selectively applies the tension by the winch assembly.
In some embodiments, the at least one spring is adapted to allow the locking pawl to rotate to the engaged position based on at least a decrease in the tension selectively applied by the cable.
In some embodiments, the fall protection system further includes a mounting structure. The locking pawl and the at least one spring are connected to the mounting structure.
In some embodiments, the mounting structure is fixedly connected to the movable mast section.
In some embodiments, the fixed mast section includes at least one recess disposed on an outer surface thereof. The locking pawl engages with the at least one recess in the engaged position.
In some embodiments, the at least one recess includes a plurality of recesses arranged equidistantly on the outer surface of the fixed mast section.
In some embodiments, the movable mast section is movable based on an operation of the winch assembly.
In some embodiments, the at least one spring includes a pair of springs.
In some embodiments, the at least one spring is a torsion spring.
Some embodiments of the present disclosure relate to a fall protection system. The fall protection system includes a mast assembly including a fixed mast section and a movable mast section. The fall protection system also includes a winch assembly operably connected to the movable mast section. The fall protection system further includes a locking mechanism adapted to lock the movable mast section relative to the fixed mast section. The locking mechanism includes a locking pawl connected to the winch assembly. The locking pawl is adapted to rotate between an engaged position and a disengaged position. The locking pawl engages with the fixed mast section in the engaged position to prevent relative movement between the fixed mast section and the movable mast section. The locking mechanism also includes at least one spring adapted to bias the locking pawl towards the engaged position. The locking mechanism further includes a winch assembly connected to the locking pawl. The winch assembly is adapted to retain the locking pawl in the disengaged position against the biasing of the at least one spring based on a tension selectively applied by the winch assembly. Further, the at least one spring is adapted to allow the locking pawl to rotate to the engaged position based on at least a decrease in the tension selectively applied by the cable.
Some embodiments of the present disclosure relate to a method of operating a fall protection system including a fixed mast section and a movable mast section. The method includes connecting, operably, a winch assembly to the movable mast section. The method also includes applying, selectively, a tension on a cable wrapped around the winch assembly to move the movable mast section relative to the fixed mast section. The method further includes retaining a locking pawl connected to the winch assembly in a disengaged position by the tension selectively applied on the cable. Further, in the disengaged position, the locking pawl is disengaged from the fixed mast section to allow relative movement between the fixed mast section and the movable mast section. The method includes rotating the locking pawl from the disengaged position to an engaged position in response to at least a decrease in the tension selectively applied on the cable. Further, in the engaged position, the locking pawl is engaged with the fixed mast section to prevent relative movement between the fixed mast section and the movable mast section.
Some embodiments of the present disclosure relate to a fall protection system. The fall protection system includes a mast assembly including a fixed mast section and a movable mast section adapted to move relative to the fixed mast section for adjusting a height of the mast assembly. The fall protection system also includes a primary mechanism adapted to at least one of move the movable mast section relative to the fixed mast section and lock the movable mast section relative to the fixed mast section. The primary mechanism selectively applies a tension on the movable mast section when the movable mast section is locked with the fixed mast section to prevent relative movement between the fixed mast section and the movable mast section. The fall protection system further includes a secondary mechanism adapted to lock the movable mast section relative to the fixed mast section based on at least a decrease in the tension selectively applied by the primary mechanism.
Exemplary embodiments disclosed herein may be more completely understood in consideration of the following detailed description in connection with the following figures. The figures are not necessarily drawn to scale. Like numerals used in the figures refer to like components. When pluralities of similar elements are present, a single reference numeral may be assigned to each plurality of similar elements with a small letter designation referring to specific elements. When referring to the elements collectively or to a non-specific one or more of the elements, the small letter designation may be eliminated. However, it will be understood that the use of a numeral to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number.
In the following description, reference is made to the accompanying figures that form a part thereof and in which various embodiments are shown by way of illustration. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present disclosure. The following detailed description, therefore, is not to be taken in a limiting sense.
The present disclosure relates to a fall protection system having a base assembly, a height adjustable mast assembly, a jib connected to a portion of the mast assembly, and a counterweight. The height adjustable mast assembly includes a fixed mast section and a movable mast section that may be moved relative to the fixed mast section. As per requirements, the movable mast section may be locked with the fixed mast section. Further, the mast assembly can be locked with the base assembly. The fall protection system may be used to arrest or prevent falling of a personnel operating at any worksite or industry.
The term “aligned” as used herein refers to angular alignment between a first component and a second component. In case the first component is a projection or a tab, and the second component defines a complementary opening, groove, or slot, the first component can be at least partially received within the second component when the first and second components are aligned with each other. In cases the first and second components are misaligned with each other, the first component cannot be received in the second component. In some cases, the first and second components can be axially spaced apart from each other when they are aligned.
The fall protection system 100 includes a base plate 104 defining a first side 106 and a second side 108 defined opposite to the first side 106. Further, a first surface 110 (shown in
As shown in
The fall protection system 100 includes the mast assembly 128 connected to the base plate 104 disposed proximate to the first side 106 of the base plate 104. More particularly, the mast assembly 128 is connected to the base plate 104 by the base assembly 116. The mast assembly 128 is rotatable about a first axis “A1” defined by the mast assembly 128. The mast assembly 128 includes a fixed mast section 130 and a movable mast section 132. The movable mast section 132 is adapted to move relative to the fixed mast section 130 for adjusting a height “H1” of the mast assembly 128. Accordingly, the movable mast section 132 may be moved relative to the fixed mast section 130 so that the height “H1” of the mast assembly 128 may be varied, as per application requirements. The movable mast section 132 may move along a first direction “D1” to increase the height “H1” of the mast assembly 128 and move in a direction that is opposite to the first direction “D1” to decrease the height “H1” of the mast assembly 128. In other words, the movable mast section 132 is extendable and retractable with respect to the base plate 104. Further, in a stowed position of the fall protection system 100, the movable mast section 132 may be in a fully retracted position. When the fall protection system 100 is in use, the movable mast section 132 may extend with respect to the base plate 104 based on relative movement between the movable mast section 132 and the fixed mast section 130. The fixed and movable mast sections 130, 132 may include hollow square-shaped tubes, without any limitations.
Referring to
Further, the winch assembly 134 includes the cable 136 that selectively applies the tension “T2” by the winch assembly 134. More particularly, the cable 136 is adapted to selectively apply the tension “T2” on the movable mast section 132 to prevent relative movement between the fixed mast section 130 and the movable mast section 132. Further, the cable 136 is adapted to selectively allow relative movement between the fixed mast section 130 and the movable mast section 132. More particularly, the cable 136 selectively applies the first tension “T1” to move the movable mast section 132 relative to the fixed mast section 130. The winch assembly 134 includes a first pulley (not shown) coupled with the fixed mast section 130 by a bracket 138, a second pulley 140, and a winch drum 150. The cable 136 is routed through the first pulley and the second pulley 140 such that one end of the cable 136 is terminated at an upper end 146 of the fixed mast section 130. The winch assembly 134 may be operated manually or using a power drill (not shown).
Further, the winch assembly 134 includes a handle 148. When the winch assembly 134 is manually operated, a personnel rotates the handle 148 which in turn rotates the winch drum 150 through a series of gears (not shown). The rotation of the winch drum 150 causes the cable 136 to retract or wind around the winch drum 150. The retraction of the cable 136 around the winch drum 150 causes the movable mast section 132 to move along the first direction “D1” (shown in
When the winch assembly 134 is operated by the power drill, the handle 148 is replaced by a clutch adapter. The clutch adapter is coupled to a powered drive hub of the winch assembly 134. The power drill is then attached to an input shaft of the clutch adapter. When the power drill is activated, the input shaft is rotated which rotates the winch drum 150 through the series of gears and the cable 136 is retracted around the winch drum 150 thereby raising the height “H1” of the mast assembly 128.
As shown in
In an example, the jib 152 includes an anchor point 172. As illustrated in
As shown in
The locking mechanism 184 is adapted to lock the movable mast section 132 relative to the fixed mast section 130. The locking mechanism 184 is embodied as a back-up locking mechanism that operates in instances wherein the primary mechanism 134 fails. In some embodiments, the locking mechanism 184 locks the movable mast section 132 with the fixed mast section 130 only when the tension “T2” applied by the locking mechanism 184 decreases below a predetermined threshold. More particularly, in some situations, there may be a small decrease in the tension “T2” applied by the locking mechanism 184 due to play between various components of the fall protection system 100. Such a nominal decrease in the tension “T2” may not be due to the failure of the primary mechanism 134, hence the locking mechanism 184 is adapted to lock the movable mast section 132 with the fixed mast section 130 only when the tension “T2” applied by the locking mechanism 184 decreases below the predetermined threshold. In some embodiments, the predetermined threshold can be greater than or equal to zero.
Further, the locking mechanism 184 includes the locking pawl 186 connected to the winch assembly 134. The locking pawl 186 is connected to the winch assembly 134 (see
Further, in the disengaged position of the locking pawl 186, the locking pawl 186 is separated from the fixed mast section 130. The locking pawl 186 includes the second pulley 140 and a lever 196. The locking mechanism 184 includes the second pulley 140 connected to the locking pawl 186. Further, an end of the lever 196 defines a teeth 198. A shape of the teeth 198 compliments the shape of the recesses 192 so that the teeth 198 can engage with the recesses 192. Further, the lever 196 defines a through opening 200. The through opening 200 receives a portion of the shaft 180 therethrough in order to fixedly connect the shaft 180 with the locking pawl 186 such that the locking pawl 186 is rotated between the engaged position and the disengaged position with the shaft 180.
The locking mechanism 184 also includes the at least one spring 188, 190 adapted to bias the locking pawl 186 towards the engaged position. The at least one spring 188, 190 is a torsion spring. More particularly, the at least one spring 188, 190 is embodied as a helical torsion spring. In the illustrated example, the at least one spring 188, 190 includes a pair of springs 188, 190. The pair of springs 188, 190 are disposed around the shaft 180 at either sides of the lever 196 and are adapted to rotate the shaft 180 based on twisting and untwisting thereof. A hooked end of each of the pair of springs 188, 190 may be secured around a corresponding tab extending from the shaft 180. Further, an opposite end of each of the pair of springs 188, 190 may be secured to a corresponding fastener 182 connected to the respective first and second brackets 176, 178. The springs 188, 190 can therefore twist relative to the respective first and second brackets 176, 178 and apply a torque on the shaft 180.
The winch assembly 134 is adapted to retain the locking pawl 186 in the disengaged position against the biasing of the at least one spring 188, 190 based on the tension “T2” selectively applied by the winch assembly 134. More particularly, the springs 188, 190 are retained in a twisted condition when the locking pawl 186 is in the disengaged position. Further, the at least one spring 188, 190 is adapted to allow the locking pawl 186 to rotate to the engaged position based on at least a decrease in the tension “T2” selectively applied by the cable 136. More particularly, when the tension “T2” reduces below the predetermined threshold, the springs 188, 190 untwist and apply the torque to bias the locking pawl 186 to the engaged position.
Referring to
Referring to
Thus, the locking mechanism 184 may provide the back-up locking mechanism that locks the movable mast section 132 with the fixed mast section 130 in the event of failure of the primary mechanism 134. It should be noted that the locking mechanism 184 described herein may eliminate requirement of human intervention for locking the movable mast section 132 with the fixed mast section 130, thereby reducing any potential human errors. More particularly, the locking mechanism 184 may not have to be activated by an end user, instead, the locking mechanism 184 is activated when the tension “T2” in the cable 136 reduces below the predetermined threshold. Further, the locking mechanism 184 may eliminate any casualties to personnel and/or damage to equipment due to failure of the primary mechanism 134, thereby improving operational reliability of the fall protection system 100.
At step 606, the locking pawl 186 connected to the winch assembly 134 is retained in the disengaged position by the tension “T2” selectively applied on the cable 136. In the disengaged position, the locking pawl 186 is disengaged from the fixed mast section 130 to allow relative movement between the fixed mast section 130 and the movable mast section 132. At step 608, the locking pawl 186 is rotated from the disengaged position to the engaged position in response to at least a decrease in the tension “T2” selectively applied on the cable 136. In the engaged position, the locking pawl 186 is engaged with the fixed mast section 130 to prevent relative movement between the fixed mast section 130 and the movable mast section 132. Further, the locking pawl 186 is rotated from the disengaged position to the engaged position by the biasing of the at least one spring 188, 190.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations can be substituted for the specific embodiments shown and described without departing from the scope of the present disclosure. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this disclosure be limited only by the claims and the equivalents thereof.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2020/060468 | 11/6/2020 | WO |
Number | Date | Country | |
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62938523 | Nov 2019 | US |