The invention relates to a fan assembly having a rotatingly driven hub in accordance with the preamble of Claim 1.
A fan assembly known from U.S. Pat. No. 1,650,776 A has fan blades that are radially supported in relation to the hub of the fan wheel and mounted in the hub housing, such that they can be adjusted about their pivot axes to axially opposing directions of flow. The drive for the hub is obtained via a belt drive having a belt pulley, which is formed by an axial extension of the hub housing. In the region of this extension, the hub is axially mounted in a stationary manner on a section of a supporting neck permanently connected to an internal combustion engine. Starting from an internal combustion engine-side drive, an actuating drive designed as a linear drive passes through the supporting neck, by means of which actuating drive the fan blades can be adjusted in terms of their pitch in order to adjust the direction of flow and the flow rate. This actuating drive has a spindle drive inserted in the supporting neck, by means of which an actuator in the form of a drive rod inserted into the supporting neck can be displaced axially. An annular body, which is non-rotatable in relation to the hub housing, that can be adjusted axially, is supported on the drive rod, which annular body lies such that it radially overlaps the fan blades that can be adjusted in terms of their pitch, and is connected thereto via supporting elements that are engaged eccentrically to their pivot axes.
The invention addresses the object of designing a fan assembly of the type specified above with respect to the most compact construction thereof, which preferably also enables the implementation of different designs of the fan assembly while retaining the basic structure thereof.
This is achieved with the features of Claim 1, to which the further Claims provide useful, and in part independently useful, designs.
An axially very compact construction is obtained through the design according to Claim 1, having a central actuator, lying in the axial overlapping region in relation to the annular body and the fan blades, and also supported in this region in relation to the supporting neck. This is accompanied by favorable loading conditions, and also makes it possible to obtain a lighter dimensioning of the components, irrespective of the prevailing, in part also abrupt, loads. In particular, despite the drive connection between the actuator and the control element, functioning as parts of a linear drive, in the region of the radial supporting plane of the annular body in relation to the actuator, this drive connection is at least substantially free of supporting forces, because the actuator, for its part, is guided as a whole onto the supporting neck and supported thereon such that it can be axially displaced. A radially very compact construction also benefits from a design of this type, because, since it is freed of supporting forces, the control element can have a reduced diameter in the region in which it engages with the actuator for the transference of actuating forces, with a corresponding reduced design of the sleeve-shaped supporting neck for receiving the bearing connection to the supporting body preferably formed by a ball bearing race.
The design according to the invention for the fan assembly also offers, in particular, favorable possibilities for a different design of the linear drive provided for the adjustment of the fan blades, which is received in the fan hub. One such possibility is the design as a spindle drive having a spindle that has been inserted in the supporting neck such that it is supported in an axially stationary manner, and an actuator that can be adjusted axially via the spindle, wherein a design of this type can be very readily obtained, in particular with an electric motor drive for the linear drive. The actuator is designed in a design of this type, in particular, in the form of a sleeve-shaped supporting body, which axially overlaps the supporting neck at its free end of the supporting neck, which is connected by means of a threaded connection to the spindle in the region of its end that extends beyond the supporting neck, in particular by means of a recessed collar.
Constructively, simple possibilities are provided with such a solution, e.g., in order to implement an axial support of an annular collar of the spindle by means said annular collar in relation to the supporting neck, as well as an axial stop surface in the displacement path of the actuator in relation to the supporting neck.
A further possibility for the design of the linear drive is to design it as a piston drive, wherein with this design as well, a very simply basic structure, which substantially corresponds to that of a spindle drive, is provided. With a piston drive of this type, a piston is received, for practical purposes, as an actuator element in a cylinder chamber of the supporting neck, such that it can be displaced axially. The piston functioning as an actuator element is connected, for practical purposes, to the actuator via a piston rod received in the supporting neck, at least such that it is axially stationary, wherein here as well, the actuator can be formed by a sleeve body that can be displaced axially in relation to the supporting neck, and which is supported in a non-rotating manner.
A fan assembly constructed in this manner can also be accommodated in predetermined tight installation spaces between an internal combustion engine and cooler, due to its axially very compact construction, wherein the drive connection between the internal combustion engine and the fan wheel is preferably allocated at the side of the fan wheel lying opposite the supporting neck, against which the thread of the spindle comes to an end, starting at which the supporting neck extends in the opposite direction to a gear housing.
With a linear drive in the form of a spindle drive, for example, a drive connection for a separate drive motor can end thereon, which drive motor is disposed at a spacing to the gear housing and, if applicable, is supported independently thereof, as well as having a drive connection to the spindle via a shaft drive having a rigid or flexible shaft. With an assembly of this type, the shaft preferably extends substantially parallel to the plane of the fan wheel, such that the axial length thereof is not significantly increased.
It is also within the scope of the invention to mount the drive motor to the gear housing by means of a flange. For this, the drive motor can be installed in a space saving manner, at least in part also in the radial overlapping region for supporting the supporting neck in an extended cover region of the hub of the fan wheel, such that a compact overall assembly is likewise obtained.
A further possibility with respect to the arrangement of a separate drive motor for the spindle drive consists of designing the gear housing as a combined motor/gear housing, in which the drive motor is disposed such that is encompasses, in an annular manner, the hub of the fan wheel for a central support of the supporting neck in the extended cover region.
In particular in conjunction with such designs for the drive connection of the drive motor to the spindle, but also in general with respect to a static, favorable support of the fan wheel, it has been shown to be practical to axially support both sides thereof in a stationary manner, with an actuating drive for adjusting the pitch of the fan blades lying axially opposite the drive side of the fan wheel, preferably in each case in relation to the internal combustion engine, e.g., via a bridge-like supporting structure that passes beneath it, bearing against the internal combustion engine.
With a fan assembly of the type described above, different designs can be implemented in a simple manner, while retaining the basic structure. Thus, there are fan wheels, for example, with which an air flow is provided in only one direction of flow, e.g., suctioning through the cooler toward the internal combustion engine, and by adjusting the pitch of the fan blades while maintaining the direction of flow, only the flow rate is varied, such that the cooling capacity thereof can be adjusted to the needs.
A functioning in this manner is reasonably limited, in taking into account the aerodynamic factors, to changes in the extent of the pitch, which is approx. 30°-50°.
The basic structure described herein for the fan wheel also makes it possible, however, to change the setting of the fan blades far beyond this range, thus, in particular, to also pivot the fan blades beyond a reversal position, while maintaining the movement direction for the actuator, in which the fan blades extend transverse to the rotational direction of the fan wheel, and thus in a range in which a reversal of the flow is obtained. This reversal of the flow direction means, taking into account the explanations given above regarding an arrangement of the fan wheel between the internal combustion engine and cooler, an air flow toward the cooler, thus, counter to the suction mode referred to above, a blower mode.
If it is assumed, taking into account the constructive structure discussed above, that a lower pitch of the fan blades corresponds to the starting position of the suction mode and an accordingly required lower cooling performance, then in order to increase the pitch, the actuator is moved via the spindle out of the originally given axial end position toward the spindle or supporting neck along the threaded section of the spindle, until it reaches the reversal position and, if a reversal of the flow direction is intended, beyond this point. For the reversal of the flow direction, normally only a smaller angular range is used for the angle of incidence, because, starting from the reversal position for the flow in the blowing direction, the angle of incidence is reduced toward the end position, which position corresponds to the maximum extension length of the actuator in relation to the supporting neck.
Thus, there are initially two possible operating modes, specifically a merely suctioning or blower mode, and a mode that can be changed from suctioning to blowing, or vice versa.
It is possible, within the scope of the invention, to control the pitch setting for the fan blades in both operating modes, e.g. in relation to thermal conditions, by means of the given mechanical coupling to the actuating drive, wherein the actuator is preferably supported in relation to the annular body in an axially stationary manner via the existing bearing connection.
Within the scope of the invention, it is also possible, however, to affect the pitch of the angular blades independently of the fundamentally given positive coupling to the actuating drive via certain actuation ranges, thus, in particular, with respect to the suction flow direction, through an axial play to the starting position. With a decoupling of this type, rotational rate dependent corrections of the pitch that has been set in relation to thermal conditions can be obtained for the fan blades, or it is also possible to make quick changes in the pitch in the switching range, independently of the possible actuation speed via the actuating drive, whereby, if applicable, actuating drives having a reduced output may be also be used.
With respect to the potential influences of this type, an axial clearance in the supporting of the annular body in relation to the actuator, with respect to the actuating forces acting on the fan blades, in particular aerodynamic actuating forces as well, may be provided, while retaining the basic structure, by means of which clearance, under the influence of an adjustment of the fan blades in the manner of forces increasing the pitch, an adjustment of the fan blades to a pitch that is greater than the pitch defined by the adjustment device is possible.
Thus, it is possible to increase the pitch of the fan blades defined for the starting position by the adjustment device to a greater pitch via an—in particular elastic—support, e.g. as a function of aerodynamic forces increasing over the rotational rate acting on the fan blades and/or as a function of the temperature through support by a thermal element, such that when these supporting forces are reduced, this can be set as the pitch defined by the adjustment device, thus reducing the performance demand to fan wheel. One preferred solution for this is that the fan blades, with respect to their rotational axes, are supported counter to their pivot direction, at the end position defined in the suctioning flow direction in the region of the starting position via a temperature-dependent position-changing limit stop, in particular a heat-expanding element.
Furthermore, it has proven to be beneficial when the fan blades, with respect to their pivot axes, are spring-supported counter to their pivotal direction at the end position in the suction flow direction in the region of the starting position, wherein the spring support of the fan blades, with respect to their rotational axes, is to be obtained in that the annular body in its position corresponding to the suctioning starting position for the fan blades, is subjected to spring pressure, in particular by an axial spring support of the annular body against the housing.
The basic structure for the fan assembly discussed above, having an axially adjustable actuator guided onto the supporting neck and over the spindle drive, as well as fan blades that can be adjusted in terms of their pitch via this actuator, can be varied, not only with respect to the arrangement of the drive motor for the spindle, but also with respect to the fan wheels while retaining the direction of rotation, by adjusting the reversible flow direction of the fan blades, can also be used for fan wheels in which the fan blades can be reversed in terms of their flow direction over a neutral position lying in the circumferential direction of the fan wheel. Thus, with the same basic structure, the fan assembly can implement different modes of function with only slight structural changes, which leads to significant economic advantages with respect to the rational production of fan assemblies configured to respective requirements.
The rotational drive for the spindle can occur via an electric, as well as a fluid-based, drive motor.
Further details and features of the invention can be derived from the Claims, the drawings, and also from the following description, which is substantially based on the drawings.
In the drawings:
The fan assembly 1 illustrated in
The actuator 15 functioning as a supporting body is non-rotatably supported against a preferably stationary supporting neck 16, which is disposed coaxially to the spindle 15 and, for its part, is non-rotatable in relation to the support 6, which transitions into a gear housing 17 toward the support 6. A worm gear 19 having a worm wheel 21 driven via a worm 20 is provided in the gear housing 17 in the form of a drive connection from the rotational drive 9 to the spindle drive 13, which is non-rotatable in relation to the spindle 14.
The spindle 14 has a guide section 22, which is rotatably supported on the supporting neck 16, and is supported such that it is axially stationary, and transitions into a threaded section 24 having a smaller diameter via an annular collar 23 supported axially on the supporting neck 16.
With this threaded section 24, the actuator 15 engages as a sleeve-shaped supporting body, via a threaded collar 25 that extends radially inwardly, which radially overlaps and axially adjoins a neck section 26 of the actuator 15, which, as is visible from the section according to IV-IV shown in
In the axial region of the actuator, radially overlapping the threaded collar 25, an annular body 28 is disposed via a bearing 27 on the actuator 15, which is also axially supported via the bearing 27 in relation to the actuator 15, and thus can be axially displaced via the actuator 15, as shall be explained in greater detail below, corresponding to the direction of rotation for the spindle drive 13.
The annular body 28 and the elements lying in its connection to the spindle drive 13 lie in the radial overlapping region in relation to the fan blades 10, which in the circumference-side part of the hub housing 29 are rotatably supported about their rotational axes 11 with a radial extension, and are connected to the annular body 28, which is axially displaceable and non-rotatably supported in the hub housing 29, via drive elements. These drive elements concern a respective fan blade 10, which is rotatably supported via its pins 36, which extend radially inward, and a bearing 37 allocated thereto in the circumference-side region of the hub housing 29, formed by a pinion 30 that is stationary in relation to the rotational axis 11 of the fan blade 10, as well as a circumference-side toothed rack section 31, which in each case is non-rotatable in relation to the annular body 28, which extends in the displacement direction of the annular body 28 parallel to the rotational axis 8 of the hub 7, and engages with the respective pinion 30 with a radial lateral offset to the rotational axis 11 of the fan blade 10.
The hub housing 29, divided axially into two halves 32, 33, becomes, based on the depictions in accordance with
The external appearance of a fan wheel 2 is illustrated in
Starting from the reversal position (pivoting through the transverse plane 48), while retaining the rotational direction in the blower mode, an adjustment of the fan blades 10 occurs, from an initially large pitch to a smaller pitch as the end position.
If the fan blades 10 have, as can be seen in
A different application of aerodynamic forces from that in the direction of turning for the fan blades about their respective rotational axes can also be obtained in that the fan blades are disposed such that they are radially offset to the respective blade rotational axis with respect to their blade plane.
In accordance with the invention, this can be used as a “dead center” in the sense of a “reversal” of the fan blade 10 over its transverse position, when the actuating drive for the fan blades 10 allows for a corresponding clearance. Because a returning, quick reversal of the flow direction, from suction to blowing, is to be achieved, in order to keep the impairment of the cooling of the internal combustion engine connected to the reversal of the flow direction as short as possible during the reversal of the flow direction, such a clearance is provided in accordance with the invention.
Structurally, this is implemented with a solution according to
Structurally, both possibilities can be implemented in accordance with the invention while retaining the basic structure in that the bearing 27 in the case in
Thus, it is also possible, in accordance with the invention, to operate fan blades 10 according to
In
With a solution according to
A drive solution for the actuating drive 12 is illustrated in
The depiction according to
In differing from the depiction in accordance with
By subjecting the piston 54 to an appropriate pressure, the piston can be displaced axially, as indicated by the arrow 60, and carries the actuator 15 with it thereby, accordingly, such that, aside from the different design for the actuating drive 12, on one hand as a piston, and on the other hand as a spindle drive, the same functional sequences with regard to the adjustment of the fan blades 10 are provided.
In order to adjust the fan blades 10 through axial displacement of the piston drive 52, a hydraulic actuation is schematically illustrated in
In order to determine the respective blade angle of the fan blades 10, a sensor assembly 67, e.g. in the form of a Hall sensor, is indicated in
The clocked activation of the valve assembly 62, taking into account corresponding working parameters, such as the blade angle, for example, is known, for example, from the German Patent application 10 2011 101 494 submitted by the applicant, as well as from other documents. It is also within the scope of the invention that the hydraulic activation, as a function of the respective parameters that are to be taken into account, can be implemented via a proportionally functioning valve assembly 62, in particular a proportional valve.
In
Analogous to the assembly of the spring support via a spring 70 shown in
Number | Date | Country | Kind |
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10 2013 008 902.6 | May 2013 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/001340 | 5/19/2014 | WO | 00 |