The present disclosure relates to a fan structure, and more particularly to a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
In a conventional axial fan, the motor is assembled with the fan housing through the protective grid. The assembling process of the entire structure is complicated. Moreover, the entire height of the fan is limited by the assembly of the protective grid and the wall ring of the fan housing. Moreover, it is not easy to detach or replace the protective grid. On the other hand, the conventional fan housing includes a larger wall ring, which is not easy to produce by molding and costs a lot. Furthermore, the wall ring of the fan housing has to be combined with a lower plate so that the conventional fan housing is not conducive to use.
Therefore, there is a need of providing a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
An object of the present disclosure is to provide a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use.
Another object of the present disclosure is to provide a fan housing. The fan housing includes a fixing plate or/and a barrel body, which are assembled through a modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost. The modular splicing structure is convenient for the mass production and capable of being assembled by welding, screw locking or snap locking, so that the entire assembling process is simplified. On the other hand, the fan motor is connected to the inner wall of the barrel body through a detachable support bracket. In addition to ease of assembling, the support bracket produced by stamping or sheet-metal working is adjustable in size, shape and quantity according to the size of the fan motor. It allows to assemble and accommodate the fan motors of different sizes and specifications in the fan housing to improve the practicability of the fan housing. Furthermore, since the fan motor is connected to the inner wall of the barrel body through the support bracket, it is helpful of improving the overall structural strength and maintaining the accommodating height, so that neither the fan motor nor the support bracket exceeds the accommodating range of the barrel body. It is also conducive to the detachable setting of the protective grid. The protective grid can be easily removed from the barrel body or changed in type, without affecting the assembly or operation of the fan motor. Certainly, since the fan housing is assembled through the modular splicing structure, the materials and the molding methods of the fixing plate and barrel body are adjustable according to the practical requirements, so as to simplify the assembling process and improve the structural strength. Moreover, it allows to strengthen the structure of fastening platform on the barrel body for fastening the support bracket, or add the characteristics of the sectional profiles on the outlet section and the inlet section in the mass production process, so as to realize the multiple applications of the fan housing.
In accordance with an aspect of the present disclosure, a fan housing is provided and includes a barrel body and a fixing plate. The barrel body includes a first end, a second end and a hollow portion. The first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor. The fixing plate includes a plurality of splicing elements. Each two adjacent ones of the plurality of splicing elements are connected to each other. The plurality of splicing elements are disposed around the barrel body and connected to the first end or the second end.
In accordance with another aspect of the present disclosure, a fan housing is provided and includes a plurality of slicing ring walls and a plurality of splicing element. Each two adjacent ones of the plurality of splicing ring walls are connected to each other to form a barrel body, and the barrel body includes a first end, a second end and a hollow portion. The first end and the second end are two opposite ends, and the hollow portion is in communication between the first end and the second end, and configured to accommodate a fan motor. Each two adjacent ones of the plurality of splicing elements are connected to each other to form a fixing plate disposed around the barrel body and connected to the first end or the second end, and the plurality of splicing ring walls and the plurality of splicing elements are correspondingly connected to each other and disposed in pairs.
In accordance with a further aspect of the present disclosure, a fan housing is provided and includes a barrel body and a fixing plate. The barrel body includes an air outlet, an air inlet a hollow portion. The air outlet and the air inlet are disposed on two opposite ends of the barrel body, and the hollow portion is in communication between the air inlet and the air outlet. The fixing plate includes a plurality of splicing elements. Each two adjacent ones of the plurality of splicing elements are connected to each other. The plurality of splicing elements are disposed around the barrel body and arranged adjacent to the air inlet or air outlet.
The above contents of the present disclosure will become more readily apparent to those ordinarily skilled in the art after reviewing the following detailed description and accompanying drawings, in which:
The present disclosure will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this disclosure are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. Further, spatially relative terms, such as “top,” “bottom,” “upper,” “lower” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly. When an element is referred to as being “connected,” or “coupled,” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. Although the wide numerical ranges and parameters of the present disclosure are approximations, numerical values are set forth in the specific examples as precisely as possible. In addition, although the “first,” “second,” “third,” and the like terms in the claims be used to describe the various elements can be appreciated, these elements should not be limited by these terms, and these elements are described in the respective embodiments are used to express the different reference numerals, these terms are only used to distinguish one element from another element. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments.
Please refer to
Notably, in the embodiment, the fixing plate 22 of the fan housing 2 are assembled through the modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost. In the embodiment, the plurality of splicing elements 221, 222, 223, 224 have the identical size and the identical shape, and can be stamped or molded by a single tool. It has advantages of avoiding the expensive manufacturing costs caused by the use of large-scale tools, and sufficiently reducing the production costs. After mass production, it allows assemble the modular splicing elements 221, 222, 223, 224 with the barrel body 20 by welding, screw locking or snap locking. It helps to simplify the entire assembling assembly process. Certainly, the number of modularized equal parts of the plurality of splicing elements 221, 222, 223, 224 is adjustable according to the practical requirements, without affecting the convenience of assembling the plurality of splicing elements 221, 222, 223, 224 with the barrel body 20.
Please refer to
In an embodiment, as shown in
Please refer to
Moreover, in the embodiment, the fan housing 2 further includes a protective grid 5, which is detachably disposed outside the air outlet 24 at the second end 202. Preferably but not exclusively, the protective grid 5 and the second end 202 of the barrel body 20 are fixed to each other by a fastening method. In the embodiment, the protective grid 5 includes a first engaged aperture 51, the barrel body 20 includes a second engaged aperture 204 disposed on the second end 202, and the first engaged aperture 51 and the second engaged aperture 204 are spatially corresponding to each other. Preferably but not exclusively, by using a fastening element such as a screw engaged with the first engaged aperture 51 and the second engaged aperture 204, the protective grid 5 is detachably connected to the air outlet 24 at the second end 202 of the barrel 20.
In the embodiment, a gap 205 is formed between the second end 202 of the barrel body 20 and the fan motor 3, so that a distance G is maintained between the protective grid 5 disposed on the second end 202 and the fan motor 3 accommodated in the hollow portion 203. Notably, in the embodiment, the hollow portion 203 of the barrel body 20 runs through the first end 201 and the second end 202 along an axial direction (i.e., the axial direction of the fan motor 3). The plurality of support brackets 4 and the fan motor 3 are shield by the barrel body in view of a radial direction instead of exceeding the first end 201 or the second end 202 from the hollow portion 203. In other words, the fan motor 3 is connected to the inner periphery of the barrel body 20 through the support brackets 4, and it helps to improve the overall structural strength and maintaining the accommodating height. Since the arrangement of the fan motor 3 and the support brackets 4 does not exceed the range of the barrel body 20, it is also conducive to the detachable setting of the protective grid 5. The protective grid 5 can be easily removed from the barrel body 20 or changed in type, without affecting the assembly or operation of the fan motor 3. Certainly, the present disclosure is not limited thereto.
From the above, it allows to adjust the number of equal parts of the splicing elements 225, 226, 227, 228 of the fixing plate 22c and the splicing ring walls 21a, 21b, 21c, 21d of the barrel body 20b in the fan frame structure 2c according to the practical requirements, so as to achieve the assembly of the fan housing 2c through the mass-produced and modularized splicing structures. It helps to avoid the expensive manufacturing costs caused by the use of large-sized tools and reduce the production costs. On the other hand, the quartered splicing ring walls 21a, 21b, 21c, 21d and the quartered splicing units 225, 226, 227, 228 are paired to form four sets of integrated structures, which can be integrally formed with the structures of the fastening platforms 25 to be mass-produced by plastic molding through one single tool. Preferably but not exclusively, the fastening platforms 25 can be set on the splicing ring walls 21a, 21b, 21c, 21d by metal over-molding, so that four fastening platforms 25 are integrally formed at the inner periphery of the barrel body 20b after the fan housing 2c is assembled. Certainly, the method of producing the fastening platforms 25 and the barrel body 20b is adjustable according to the practical requirements. The present disclosure is not limited thereto, and not redundantly described herein.
On the other hand, in the embodiment, the protective grid 5a is designed to have splicing structures design. The additional ring wall 52 includes two bisected splicing ring walls 521, 522, having an identical size and an identical shape. The two bisected splicing ring wall 521, 522 are connected through a connection element 52 to form the entire additional ring wall 52. Preferably but not exclusively, the connection element 53 are divided into identical spliced connectors 531, 532. It should be noted that the bisected splicing ring walls 521, 522 have the identical size and the identical shape. In this way, the two bisected splicing ring walls 521, 522 and the spliced connectors 531, 532 are produced by stamping or molding through one single tool. Consequently, the production costs can be decreased sufficiently. The material of the protective grid 5a is not limited in the present disclosure. Certainly, in order to realize the assembly of the fan housing through the modularized splicing structures, it allows to equally split the fixing plate 22, the barrel body 20 and the protective grid 5a for mass production, and the assembly process of the fixing plate 22, the barrel body 20 and the protective grid 5a are adjustable according to the practical requirements. The present disclosure is not limited thereto, and not redundantly described hereafter.
In summary, the present disclosure provides a fan housing capable of realizing the mass production of the fan housing through the modular splicing structure, which helps to reduce the production cost, simplifies the entire assembling process, improves the overall structural strength and the accommodation height, and increases the convenience of use. The fan housing includes a fixing plate or/and a barrel body, which are assembled through a modular and equally divided splicing structure. It helps to realize the mass production and reduce the production cost. The modular splicing structure is convenient for the mass production and capable of being assembled by welding, screw locking or snap locking, so that the entire assembling process is simplified. On the other hand, the fan motor is connected to the inner wall of the barrel body through a detachable support bracket. In addition to ease of assembling, the support bracket produced by stamping or sheet-metal working is adjustable in size, shape and quantity according to the size of the fan motor. It allows to assemble and accommodate the fan motors of different sizes and specifications in the fan housing to improve the practicability of the fan housing. Furthermore, since the fan motor is connected to the inner wall of the barrel body through the support bracket, it is helpful of improving the overall structural strength and maintaining the accommodating height, so that neither the fan motor nor the support bracket exceeds the accommodating range of the barrel body. It is also conducive to the detachable setting of the protective grid. The protective grid can be easily removed from the barrel body or changed in type, without affecting the assembly or operation of the fan motor. Certainly, since the fan housing is assembled through the modular splicing structure, the materials and the molding methods of the fixing plate and barrel body are adjustable according to the practical requirements, so as to simplify the assembling process and improve the structural strength. Moreover, it allows to strengthen the structure of fastening platform on the barrel body for fastening the support bracket, or add the characteristics of the sectional profiles on the outlet section and the inlet section in the mass production process, so as to realize the multiple applications of the fan housing.
While the disclosure has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the disclosure needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.
Number | Date | Country | Kind |
---|---|---|---|
202321868082.2 | Jul 2023 | CN | national |
This application claims the benefit of U.S. Provisional Application No. 63/397,940 filed on Aug. 15, 2022, and entitled “FAN HOUSING AND FAN USING SAME”. This application also claims priority to China Patent Application No. 202321868082.2, filed on Jul. 17, 2023. The entireties of the above-mentioned patent application are incorporated herein by reference for all purposes.
Number | Date | Country | |
---|---|---|---|
63397940 | Aug 2022 | US |