1. Field of the Invention
The present invention relates generally to fan modules and server equipment. The invention more particularly relates to a fan module formed by combining an axial flow fan with a stator, and server equipment which is an information instrument in which the fan module is mounted.
2. Description of the Related Art
Office automation equipment, IT devices and home electric appliances include therein a cooling fan for cooling electronic components from which heat is emitted. In recent years, these home electric appliances, office automation equipment and home electric appliances have increasingly been downsized and sophisticated in the market. Electronic components in the internal structure of the equipment or the like are increased in density along with the downsizing and sophistication. Thus, the amount of heat generation across the electronic components tends to increase.
To address the increase in the heat generation across the electronic components, an axial flow fan that is small-sized and can easily provide airflow is generally employed as a cooling fan. In many cases, designers use general-purpose axial flow fans available from fan's vendors to implement such small-sized axial flow fans in the equipment in a manner suitable for their respective applications.
Naturally, each of the general-purpose small-sized axial flow fans is not adjusted to match a corresponding one of devices. Therefore, many devices cannot bring out desired performance from the axial flow fans.
In particular, when boards and the like are mounted in high density in a device such as information instruments represented by server equipment used in a data center, airflow entering the axial flow fan is made turbulent and flow passages for such airflow are reduced in width. Thus, an amount of airflow generated by the axial flow fan is significantly lowered and noise is increased.
Accordingly, general-purpose small-sized axial flow fans to be mounted in information instruments emphasize technologies for enabling increased airflow and reduced noise.
For example, WO2008/062835 describes the following. A first axial flow fan and a second axial flow fan, i.e., two axial flow fans in total, are arranged in series in the order from the upstream side of airflow with respect to a rotational-axial direction of the fan. A flow straightener is disposed between the first and second axial flow fans. The flow straightener changes the direction of airflow coming out from the first axial flow fan, thereby applying a swirl flow in a direction reverse to the rotational direction of the second axial flow fan to the second axial flow fan. There is an effect of improving the static pressure characteristics of the two axial flow fans to increase the amount of airflow.
The conventional technology as mentioned above produces the effect of improving the amount of airflow; however, it does not refer to noise reduction. Therefore, there is the necessity of achieving a balance between the increase in airflow and the noise reduction when the axial flow fans are mounted. In addition, since the conventional technology premises the series configuration of the two axial flow fans, there is a problem in that the conventional technology cannot be applied to information instruments that do not meet such a premise.
It is an object of the present invention to provide a fan module and server equipment that achieve increased airflow and reduced noise of an axial flow fan to be mounted on an information instrument or the like.
According to an aspect of the present invention, there is provided a fan module for taking in and discharging air, including: a stator located on an upstream side with respect to airflow; and an axial flow fan located on a downstream side with respect to the airflow. When the fan module is viewed from a rotational-axial direction of the axial flow fan, the stator includes a stator vane trailing edge and the axial flow fan includes a rotor vane leading edge, the trailing edge and the leading edge each having two points of intersection with two concentric circles having different diameters. A straight line connecting the two points of intersection on the trailing edge and a straight line connecting the two points of intersection on the leading edge are configured such that if, on one of the two concentric circles, one point of intersection on the trailing edge is superimposed on the point of intersection on the leading edge, on the other of the two concentric circles, the other point of intersection on the trailing edge is not coincident with the other point of intersection on the leading edge.
Preferably, the rotor vane has a tilt direction opposite to that of the stator vane.
Preferably, the stator vane applies a reverse pre-swirl to the rotor vane.
Preferably, the stator vane constituting part of the stator is configured to be warped like a U-shape.
Preferably, a second stator is disposed on the downstream side of the axial flow fan.
Preferably, a trailing edge of a stator vane constituting part of the second stator disposed on the downstream side of the axial flow fan is located at a positive position with respect to a position of a leading edge of the stator vane in a rotational direction of the axial flow fan.
Preferably, an interval between adjacent stator vanes constituting part of the stator is smaller than a width of a finger.
Preferably, the axial flow fan and the stator constituting the fan module are integrated with each other.
Preferably, a plurality of the fan modules are combined in series or in parallel.
According to another aspect of the present invention, there is provided server equipment in which the fan module described above is mounted.
The present invention can provide a fan module that can achieve a balance between increased airflow and noise reduction in an axial flow fan mounted in server equipment.
Preferred embodiments of the present embodiment will hereinafter be described with reference to the drawings. A schematic configuration of a fan module is first described with reference to
A first embodiment is described with reference to
In cooling a variety of information instruments, resistor bodies such as boards which disturb airflow are generally located on the upstream side of a cooling fan. If the airflow thus disturbed by these resistor bodies enters the cooling fan mounted in an information instrument, noises are generated. As shown in
The axial flow fan mounted in the information instrument is used under the conditions different from originally assumed conditions. Therefore, an amount of airflow and static pressure are reduced.
If the fan module 1 shown in
As shown in
To address the concern noise, a second embodiment focuses on a positional relationship between the stator vanes 22 and the rotor vanes 32. This suppresses increase in the noise of frequencies resulting from the number of the rotor vanes 32 or the stator vanes 22.
In
More specifically, the fan module taking in and discharging air is characteristically configured as below. The fan module includes the stator located on the upstream side with respect to airflow and the axial flow fan located on the downstream side. When the fan module is viewed from the rotational-axial direction of the axial flow fan, if two virtual concentric circles having different radii are assumed, a trailing edge of a stator vane constituting part of the stator and a leading edge of a rotor vane constituting part of the axial flow fan each have two points of intersections with the two concentric circles. A straight line connecting the two points of intersection on the trailing edge of the stator vane and a straight line connecting the two points of intersection on the leading edge of the rotor vane are configured as below. If, on one of the two concentric circles, one point of intersection on the trailing edge of the stator vane is superimposed on the point of intersection on the leading edge of the rotor vane, on the other of the two concentric circles, the other point of intersection on the trailing edge of the stator vane is not coincident with the other point of intersection on the leading edge of the rotor vane.
Further, when the leading edge of the rotor vane passes the trailing edge of the stator vane, a skew is formed in which the leading edge of the rotor vane constantly intersects the leading edge of the rotor vane at a single point.
With this configuration, the rotor vane 32 constantly passes the stator vane 22 only at a single point. Therefore, an area where the interference between the rotor vane and the stator vane occurs simultaneously can be minimized. This can produce an effect of suppressing an increase in the sound pressure level of each frequency component of noises resulting from the number of the rotor vanes 32 or the stator vanes 22.
In a third embodiment, a configuration in which the direction of airflow is changed by stator vanes is added to that of the first or second embodiment to thereby increase the amount of airflow in a fan module mounted in server equipment such as an information instrument.
A velocity component 51 of airflow entering the fan module is changed in direction by the stator vane 22 and turned to a velocity component 52 of the airflow, which enters the rotor vane 32. In other words, because of the presence of the stator vane 22, the airflow having a velocity component 54 which is a circumferential velocity in a direction reverse to the rotational direction R enters the rotor vane 32. In short, the stator vane applies a reverse pre-swirl to the rotor vane. In general, an axial flow fan is designed under the assumption that the airflow entering the rotor vane has no circumferential velocity component. However, if the axial flow fan is mounted in a variety of information instruments or the like for use, airflow is disturbed; therefore, the airflow having a circumferential velocity component which has the same direction as the rotational direction of the axial flow fan enters the axial flow fan. Incidentally, a velocity component 53 of the airflow has the same direction and magnitude as those of the velocity component 51 of airflow entering the fan module.
[Expression 1]
P
th=ρ(Cu2u2−Cu1u1) expression 1
Pth: Theoretical total pressure
ρ: Density
Cu1: Swirl velocity at rotor vane inlet
Cu2: Swirl velocity at rotor vane outlet
u1: Circumferential velocity at rotor vane inlet
u2: Circumferential velocity at rotor vane outlet
Expression 1 is an expression representing the theoretical total pressure of the axial flow fan. According to this expression, the theoretical total pressure of the axial flow fan is obtained by multiplying a value by the air density ρ, such a value being obtained by reducing the product of the swirl velocity Cu1 which is the circumferential velocity component at the axial flow fan inlet and the rotating velocity u1 from the product of the swirl velocity Cu2 which is the circumferential velocity component at the axial flow fan outlet and the rotating velocity u2. This expression shows that if the airflow entering the axial flow fan has a circumferential velocity component in the same direction as the rotational direction of the axial flow fan, the total pressure of the axial flow fan is lowered. On the other hand, the stator vane 22 of the third embodiment allows the airflow having the circumferential velocity component in a direction reverse to the rotational direction R of the rotor vane 32 to enter the rotor vane 32. According to expression 1, such airflow increases the theoretical total pressure of the axial flow fan, which leads to increased static pressure and also to the increased amount of airflow.
[Expression 2]
P
s=ρηs×(V22−V32)/2 expression 2
Ps: Static pressure rise
ρ: Density
ηs: Static pressure efficiency
V2: Absolute value of velocity at stator vane inlet
V3: Absolute value of velocity at stator vane outlet
Expression 2 is an expression representing a static pressure rise due to the second stator. According to this expression, the static pressure rise due to the second stator is obtained by multiplying a value by the density ρ of air and static pressure efficiency ηs, such a value being obtained by subtracting the square of an absolute value V3 of the velocity at the stator vane outlet from the square of an absolute value V2 of the velocity at the stator vane inlet. If the effect of the second stator is correlated with
The fan module 12 has an effect of completely preventing the operator's finger from entering the stator 7. That is to say, safety measures are taken for fan module replacing work.
Incidentally, the fifth embodiment does not always need the guide ring 73. If the interval between the stator vanes 72 adjacent to each other is smaller than the size of the operator's finger, the same effect as that of the guide ring can be produced.
The fan module described in any one of the first to fifth embodiment can be used as the fan module 13. The fan module 13 is of an integral structure in which a stator and an axial flow fan are joined to each other. Therefore, time required for mounting work and replacing work for the fan module 13 can be reduced.
Among information instruments, particularly an information instrument having a high-density inside structure is increased in pressure loss. Such an information instrument uses two or more axial flow fans arranged in series in order to provide an amount of cooling air needed for a statistic pressure rise. The use of the axial flow fans arranged in series expects to increase the static pressure according to the increased number of the axial flow fans. However, such an expected effect is not generally obtained. For example, if two axial flow fans arranged in series are used, a double static pressure rise is expected. However, only an approximate one-and-a-half static pressure rise can be obtained in actuality.
As in the seventh embodiment, if the fan modules described in any one of the first to sixth embodiments are arranged in series for use, the single axial flow fan is fan-modularized to increase static pressure and also airflow is straightened. Thus, as shown in
Incidentally, the fan module 111 described in the seventh embodiment is configured such that the two fan modules are arranged in series. However, the effect of the seventh embodiment can be produced without limiting the number of the fan modules arranged in series. Additionally, it is not always necessary to use the same fan modules arranged in series.
When the fan module is viewed from the rotational-axial direction of the second axial flow fan, if two virtual concentric circles having different radii are assumed, a trailing edge of a stator vane constituting part of the second stator and a leading edge of a rotor vane constituting part of the second axial flow fan each have two points of intersection with the two concentric circles. A straight line connecting the two points of intersection on the trailing edge of the stator vane and a straight line connecting the two points of intersection on the leading edge of the rotor vane are configured as below. If, on one of the two concentric circles, one point of intersection on the trailing edge of the stator vane is superimposed on the point of intersection on the leading edge of the rotor vane, on the other of the two concentric circles, the other point of intersection on the trailing edge of the stator vane is not coincident with the other point of intersection on the leading edge of the rotor vane.
Further, the second axial flow fan has the rotor vanes and the second stator has the stator vanes. It is preferred that the tilt direction of the rotor vane be opposite to that of the stator vane.
As with the seventh embodiment, the fan module 112 provides a static pressure rise greater than that in the case where the axial flow fan units are arranged in series for use. In particular, if a dimensional limitation is put on the fan module and the configuration of the seventh embodiment cannot be employed, the present embodiment produces an effect.
To increase the amount of airflow of, particularly, an information instrument having a low-density inside structure among information instruments, axial flow fans are juxtaposed to each other for use to increase the amount of cooling airflow. The use of the fan modules juxtaposed to each other as in the present embodiment can increase the amount of airflow for cooling the axial flow fans juxtaposed to each other and mounted in an information instrument.
Incidentally, the fan module 113 described in the ninth embodiment is a fan module in which the two fan modules described in any one of the first to eighth embodiments are juxtaposed to each other. However, the fan modules of the present embodiment can produce the effect without limiting the number of the fan modules juxtaposed to one another and without the necessity of using the same fan modules.
For example, the fan module 1111 is configured to combine a plurality of the fan modules described in any one of the first to ninth embodiments. Therefore, the fan module 1111 produces an effect of increasing the amount of airflow generated by the blade server 9 and of reducing noise thereof.
The application of the fan module in the present embodiment is not limited to the blade server but can be applied to general server equipment such as rack servers and PC servers.
It is to be noted that the present invention is not limited to the aforementioned embodiments, but covers various modifications. While, for illustrative purposes, those embodiments have been described specifically, the present invention is not necessarily limited to the specific forms disclosed. Thus, partial replacement is possible between the components of a certain embodiment and the components of another. Likewise, certain components can be added to or removed from the embodiments disclosed.
Note also that some or all of the aforementioned components, functions, processors, and the like can be implemented by hardware such as an integrated circuit or the like. Alternatively, those components, functions, and the like can be implemented by software as well. In the latter case, a processor can interpret and execute the programs designed to serve those functions. The programs, associated data tables, files, and the like can be stored on a stationary storage device such as a memory, a hard disk, and a solid state drive (SSD) or on a portable storage medium such as an integrated circuit card (ICC), an SD card, and a DVD.
Further note that the control lines and information lines shown above represent only those lines necessary to illustrate the present invention, not necessarily representing all the lines required as a product. Thus, it can be assumed that almost all the components are in fact interconnected.
Number | Date | Country | Kind |
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2011-185443 | Aug 2011 | JP | national |