The present disclosure relates to a fan, more particularly a radial or diagonal fan. The fan includes a motor, an impeller driven in rotation by the motor, an inlet nozzle and a nozzle plate extending around the inlet nozzle. The impeller essentially consists of a base disk, a cover disk and several wings extending between them.
Radial or diagonal fans of the type in question are well known from practice. By way of example only, reference is made to DE 10 2017 110 642 A1, which, viewed in itself, shows a radial fan arrangement.
Regardless of the specific design and application, fans of the type in question should have high—identical—efficiencies both when installed and on the test bench. This requirement seems trivial. However, it had to be determined that impellers and thus corresponding fans optimized for a specific installation situation can have rather disadvantageous behavior on the test bench.
Accordingly, impellers of radial and diagonal designs have been developed that have very high efficiencies under test bench conditions, but do not have these efficiencies in specific installation situations. There are also radial and diagonal impellers that have very high efficiencies under pressure-side installation conditions, but have lower efficiencies under test bench conditions. This situation is problematic, especially since the test bench and thus the test bench conditions are intended to provide information about the performance of the fan in the specific application.
The present disclosure is therefore based on the object of designing and developing the generic fan in such a way that it has the highest possible efficiency both in the pressure-side installation situation and under test bench conditions. At least any differences between the two situations should be as small as possible.
The preceding object is solved, in an embodiment, by a fan with the features of claim 1. The nozzle plate then has an edge that is folded towards the pressure side, while the cover disk is rounded on its outer edge towards the suction side. The fold of the nozzle plate and the rounding of the cover disk are shaped and dimensioned in such a way that the outflow from the impeller close to the cover disk interacts with the bend of the nozzle plate.
According to the present disclosure, it is about the combination of a special nozzle plate with a special cover disk, wherein the nozzle plate has an edge that is folded or bent towards the pressure side and the cover disk is rounded towards the suction side, namely has a curvature. These two features can be seen in combination and have a synergistic effect in that the outflow from the impeller close to the cover disk interacts with the fold of the nozzle plate. This achieves local stabilization similar to an installation situation, so that the fan according to the present disclosure shows the same or almost the same efficiency on the test bench as in a specific installation situation.
It is advantageous if, in a section on a plane through the fan axis that can be assigned to a circumferential position of the impeller or the cover disk or the nozzle plate, the tangential extension of the inner cover disk contour facing the wings intersects the nozzle plate at its radially outer edge, including its fold, over at least 90%, and, in an embodiment, over 100%, of the circumferential positions. This further enhances the advantages according to the present disclosure, particularly with regard to the stabilization of the air flow.
The rounding of the cover disk is advantageously a strong curvature on the outer edge of the cover disk, which can be seen in combination with the folded edge of the nozzle plate.
Specifically, the inner (wing-side) contour of the rounding and thus of the outer edge of the cover disk at the outer end of the cover disk in the area of the impeller exit of the air flow conveys an exit direction that can be defined by a straight, tangential extension of the cover disk. The curvature gives the air a particular exit direction, wherein the structural design of the curvature can be designed such that the air exit direction is constant or variable over the circumference of the cover disk. Any or different influences across the circumference of the cover disk can be implemented.
Furthermore, the air exit direction can, in an embodiment, be directed backwards with respect to the main flow direction, towards the nozzle plate. However, such a design is not mandatory.
It is of further advantage, in an embodiment, if the air exit direction at the outer end of the cover disk, i.e., at its curvature area, has an angle to the radial direction of more than 35°, and, in an embodiment, more than 45°. As a result, the outflow from the impeller close to the pressure disk is diverted towards the nozzle plate or its fold. This results in an interaction.
Specifically, it is conceivable that the imaginary extension of the cover disk, starting from its curvature area, in an embodiment, over the entire circumference or at least over a large area of the circumference of more than 95%, intersects with the nozzle plate or its fold. This ensures that the air flowing out of the impeller interacts with the nozzle plate or the outer fold.
It has been found that for fans corresponding to the previously discussed features, pressure-side, radially limiting installation conditions can stabilize the core line of a fan optimized for such installation environments compared to an installation condition that is undisturbed on the pressure side. In this way, pressure-side stabilization can be achieved in installation with undisturbed pressure-side installation as well as in installation limited only in the axial direction, so that a fan impeller designed for radially limited pressure-side installation conditions also has excellent efficiency and acoustic values in other installation conditions and on the test bench.
In an embodiment, very special characteristic dimensions of the fan promote the desired properties. It is therefore further advantageous if the ratio of the air exit diameter DD of the inlet nozzle to the air exit diameter DL of the impeller at the outer edge of the cover disk is greater than or equal to 70%, and, in a further embodiment, greater than or equal to 75%.
The ratio of the axial height c of the inlet nozzle to the air exit diameter DL of the impeller is less than or equal to 12% at the outer edge of the cover disk, in an embodiment.
The ratio of the axial distance a between the air flow exit on the cover disk and the open end of the fold of the nozzle plate to the air exit diameter DL of the impeller on the outer edge of the cover disk is less than or equal to 20%, in an embodiment. It is also advantageous if a+b<w−DL or a+b<(w−DL)*tan (α), wherein w=width of the nozzle plate, which represents the smallest side length of a more rectangular contour of the nozzle plate, and b=axial height of the outer fold of the nozzle plate.
The nozzle plate of the fan according to the present disclosure can have any shape, for example it can have a rectangular, preferably square outer contour. The cover disk can advantageously have a larger outer diameter than the base disk in order to also favor the flow conditions. Such an embodiment is also particularly suitable for an installation condition in which the flow tends to continue axially downstream of the fan, i.e., in an installation situation that limits the pressure side radially. The ratio of the outside diameter of the base disk to the outside diameter of the cover disk may advantageously be between 85% and 95%, in an embodiment.
There are then various possibilities for advantageously designing and refining the teaching of the present disclosure. For this purpose, reference is made on the one hand to the claims subordinate to claim 1 and on the other hand to the following explanation of exemplary embodiments of the present disclosure with reference to the drawings. In connection with the explanation of the exemplary embodiments of the present disclosure with reference to drawings, embodiments and refinements of the teachings are also explained in general.
In the exemplary embodiment, an inlet nozzle 5 is attached with fastening provisions 14 to a nozzle plate 2, which is connected to the motor 4 on the stator side via a suspension 13, consisting essentially of support struts 19 and a motor support plate 20. The cover disk 8 of the impeller 3 has an inner opening into which the inlet nozzle 5 protrudes. When the fan is in operation, the pumped medium is sucked into the inlet nozzle 5 from the nozzle plate 2, flows into the impeller 3 and is conveyed radially outwards by the wings 9 as a result of their rotational movement. In the exemplary embodiment, the nozzle plate 2 has an approximately rectangular, here square outer contour, and a fold 6 is formed on the radially outer edge, which is directed towards the outflow side, i.e., towards the impeller 3. Furthermore, fastening provisions 30 for fastening the nozzle plate 2 or the entire fan 1 to a higher-level system, for example an air conditioning box unit, a ventilation system or a cooling device, are formed on the nozzle plate 2.
The support struts 19 of the suspension 13 are attached to the nozzle plate 2 by means of fasteners 27, which, in an embodiment, are screwed. The support plate 20 of the suspension 13 is attached to the stator 12 of the motor 4 with fasteners 15, which, in an embodiment, are also screwed. On the rotor 11 of the motor 4, the impeller 3 is connected to fasteners 16 in a rotationally fixed manner, which, in an embodiment, are screwed. The inlet nozzle 5 is attached to the nozzle plate 2 with fasteners 14. In other embodiments, it can also be manufactured integrally as a component with the nozzle plate 2. The inlet nozzle 5 projects into an inner opening which has the cover disk 8 of the impeller 3.
When the fan is in operation, the pumped medium flows from the suction side, in the illustration according to
Between the inlet nozzle 5 and cover disk 8 of the impeller 3, in the overlap area, a radial gap 28 is formed, through which a secondary flow enters the impeller 3, which comes from the outflow side of the impeller 3 and thus has the higher pressure level on the outflow side. This secondary flow is essential for high efficiencies and low sound levels of the fan, as it has a stabilizing effect on the flow conditions in the impeller 3.
On the outflow side, the flow flowing out close to the cover disk interacts with the nozzle plate 2, in particular at its fold 6, due to the strongly curved cover disk 8 in the curvature area 7. Advantageous effects can thereby be achieved in a targeted manner. On the one hand, the secondary flow itself is influenced, in particular its swirl is reduced, on the other hand, the behavior of the entire flow flowing out of the impeller 3 at the exit 29 can be significantly influenced. In this way, improvements in terms of efficiency and/or noise emissions can be achieved, at least for a range of operating points of the fan.
This exit direction 33 advantageously, in an embodiment, has an angle α 26, measured relative to the radial direction 32, of more than 35°, and, in an embodiment, more than 45°, at the outer end of the cover disk 8 or its curvature area 7. As a result, the outflow from the impeller close to the cover disk is diverted towards the nozzle plate 2 or its fold 6.
Advantageously, seen in a section through the fan axis, the imaginary extension of the cover disk 8 or its curvature area 7 in the form of the (middle) exit direction 33 intersects with the nozzle plate 2 or its outer fold 6. The middle exit direction 33 advantageously, in an embodiment, intersects with the nozzle plate 2 or its outer fold 6 over the entire, rather angular circumference of the nozzle plate 2, but at least over a large area of the circumference of more than 95%. This ensures the advantageous interaction of the flow flowing out of the impeller 3 with the nozzle plate 2 or its outer fold 6.
It was found that pressure-side, radial-limiting installation conditions (walls), which may not be applied to the axle as a rotational body, can stabilize the characteristic of a radial fan optimized for such installation environments, compared to a pressure-free installation condition. With the measure described, such pressure-side stabilization can be achieved even in an installation that is actually undisturbed on the pressure side or only limited in the axial direction, so that the fan impeller optimized for radially limited pressure-side installation conditions also has excellent efficiency and acoustic values in the other installation conditions.
It is advantageous to have a large nozzle ratio DD/DL>70%, and, in an embodiment, advantageously >75%, in order to achieve high volume flows and to enable the design of an axially compact inlet nozzle 5 with a very low axial extension c 23. The axial height c 23 of the inlet nozzle 5 then has a ratio c/DL<12% in relation to the outer diameter DL 18. This is advantageous because then, in combination with a certain axial height b 24 of the fold 6 of the nozzle plate 2, a small axial distance a 24 of the outflow surface from the impeller 3 on the cover disk contour to the outer edge of the fold 6 can be achieved to promote the desired flow interaction. A ratio a/DL not greater than 20% is advantageous. Further advantageous in this sense is a<w−DL or a<(w−DL)*tan(α). In order to achieve an effective interaction of the current leaving the impeller 3 with the outer fold 6 of the nozzle plate, a certain minimum height b 24 of the fold 6 is advantageous, in particular the ratio b/DL to the diameter DL 13 of the impeller 3 on its cover disk 8 is greater than or equal to 2%, and further advantageous >=3%, in an embodiment.
In
The suspension 13 includes support struts 19, which in the exemplary embodiment have a rather round cross-section, and an engine support plate 20. Other types of engine suspension are also conceivable, for example consisting essentially of flat material.
What is important is that an air flow emerging near the cover disk 8 at the curved area 7 interacts with the fold 6 of the nozzle plate 2. This can positively influence the course of the main delivery volume flow downstream of the impeller exit 29 and/or the flow conditions in the recirculation area (in particular by reducing swirl) between the nozzle plate 2 and the cover disk 8. The important secondary flow between inlet nozzle 5 and cover disk 8 (see also description of
The illustration in
What is important here is also that an air flow emerging near the cover disk 8 at the curved area 7 interacts with the nozzle plate 2 or its the fold 6. This can positively influence the course of the main air flow and/or the flow conditions in the recirculation area (in particular by reducing swirl) between the nozzle plate 2 and the cover disk 8. The important secondary flow between inlet nozzle 5 and cover disk 8 (see also description of
The illustration in
To avoid repetition with regard to further advantageous embodiments of the fan according to the present disclosure, reference is made to the general part of the description and to the appended claims.
Finally, it should be expressly noted that the above-described exemplary embodiments of the fan according to the present disclosure merely serve to discuss the claimed teaching, but do not restrict it to the exemplary embodiments.
Number | Date | Country | Kind |
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10 2021 204 491.3 | May 2021 | DE | national |
This application is a national stage entry application under 35 U.S.C. 371 of PCT Patent Application No. PCT/DE2022/200074, filed on 25 Apr. 2022, which claims priority to German Patent Application No. 10 2021 204 491.3, filed on 4 May 2021, the entire contents of each of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/DE2022/200074 | 4/25/2022 | WO |