1. Field of the Invention
The present invention generally relates to a fan, more particularly relates to a fan having a structure firmly holding a lead wire.
2. Description of the Related Art
Recently, fans are used for various applications. For example, an electronic device may have a cooling fan to dissipate heat to an outside of the casing of the electronic device. A copying machine may include a suction fan to feed papers.
Generally, the fan includes a motor which has a rotor and a stator, an impeller which has a plurality of blades arranged around the rotor, and a housing which radially surrounds the impeller, a base supporting the motor in the housing. The fan also includes wires to supply electricity to the motor, and the wires extend from a circuit board arranged in the fan to an outside of the housing. Recently, dimensions of the electronic devices are getting smaller and smaller. Correspondingly, an available space to arrange electronic components and/or the fan is getting smaller and smaller.
Conventionally, the wires extend from the circuit board into a radially outside direction and cross a passage of air flow defined by an inner surface of the housing. The wires led to the housing are received in a wire-receiving section of the housing before being led out of the housing of the fan. In the conventional fan, the wires are not firmly held on the housing, and therefore, the wires may go slack and be lifted from an end surface of the housing when an external force is applied thereto. In some case, the wire may come out of the wire-receiving section. When the fan is installed to the electronic device, the slack wire or the wire coming away from the wire-receiving section may get caught with other electronic components, which may result in damaging the other electronic components and/or breaking the wire. Therefore, the wire should be firmly held, otherwise the slack wire may be an obstacle to installing the fan into the electronic device or may cause damage to the electronic device.
Conventionally, a part of the wires are housed in the wire-receiving section, and a bushing member is attached to the wire-receiving section to press the wires against the housing to hold the wires, such that the wires do not protrude from the end surface of the housing. In the conventional fan, the bushing member is attached to the wire guiding groove to make a gap between the bushing and a part of the housing defining the wire-receiving section narrower than outer diameters of the wires so as to pinch the wires therebetween. However, an excessive force may be applied to the wires, resulting in damaging or breaking the wires.
In order to overcome the problems described above, preferred embodiments of the present invention provide a fan including an impeller centered on a center axis, a motor operable to rotate the impeller to generate an air-flow, a wire electrically connected to the motor to provide electricity to the motor, a base supporting the motor, a housing including an inner surface surrounding the impeller and defining a passage of the air flow, and a wire-receiving section defined by a through hole through which the wire is led outside the housing, a rib connecting the base and the housing, and a wire-holding member at least a part of which is inserted in the wire-receiving section along a depth direction of the through hole.
Preferred embodiments of the present invention also provides a fan including an impeller centered on a center axis, a motor operable to rotate the impeller to generate an air-flow, a wire electrically connecting the motor and an external power supply to provide electricity to the motor, a base supporting the motor, a housing, a rib connecting the base and the housing, and a wire-holding member. The housing includes a cylindrical portion having an inner surface surrounding the impeller and defining a passage of air flow, and a square portion arranged at axially end portion of the cylindrical portion and having a substantially square shape whose side length is substantially the same as an outer diameter of the cylindrical portion, the square portion has a circular opening defining an air inlet or an air outlet of the passage of the air flow, and. The housing also includes a wire-receiving section having an indent portion at which the part of the side of the square portion is indented, and an extending portion at which a part of the housing protrudes in the wire-receiving portion along the side of the square portion, a tip end of the extending portion faces another part of the housing via a gap defined therebetween. The wire-holding member is attached to the housing to close the gap between the extending portion and the part of the housing.
Preferred embodiments of the present invention also provides a fan including an impeller centered on a center axis, a motor operable to rotate the impeller to generate an air-flow, a wire electrically connecting the motor and an external power supply to provide electricity to the motor, a base supporting the motor, a housing, a rib connecting the base and the housing, and a wire-holding member. The housing includes a cylindrical portion having an inner surface surrounding the impeller and defining a passage of air flow, and a square portion arranged at axially end portion of the cylindrical portion and having a substantially square shape whose side length is substantially the same as an outer diameter of the cylindrical portion, the square portion has a circular opening defining an air inlet or an air outlet of the passage of the air flow. The housing also includes a wire-receiving section having an indent portion at which the part of the axial portion axially is indented, and an extending portion at which a part of the housing protrudes in the wire-receiving portion along an axial end surface of the axial end portion, a tip end of the extending portion faces another part of the housing via a gap defined therebetween. The wire-holding member is attached to the housing to close the gap between the extending portion and the part of the housing.
According to the preferred embodiments of the present invention, the wire is inserted into the wire-receiving section through the gap defined between the tip end of the extending portion and the part of the housing. Then, the gap is closed by attaching the wire-holding member to the wire-receiving section, and thus, the wire does not come out via the gap.
Other features, elements, advantages and characteristics of the present invention will become more apparent from the following detailed description of preferred embodiments thereof with reference to the attached drawings.
With reference to
With reference to
In the first preferred embodiment of the present invention, a fan A illustrated in
A circuit board (not illustrated in the drawings) is mounted on a base side of the stator, and a plurality of wires 4 are electrically connected to the circuit board. The wires 4 extend toward outside of the housing 1 along a direction in which the rib 13a extends (i.e., the radially outward direction). The rib 13a radially extends from the base 12 toward the housing 1 to connect the housing 1 and the base 12, and the housing 1 includes the wire-receiving section 11 defined by a through hole penetrating the housing 1 in a depth direction substantially perpendicular to one outer side of the housing, through which the wires 4 are led outside of the housing 1. As illustrated in
The width of the slit 111 is just about the size so that a thick lead wire (i.e., about 1.5 mm diameter) may barely pass through. By virtue of the configuration mentioned above, the lead wires 4 may be easily inserted into the wire-receiving section 11 via the slit 111, but do not easily come out of the slit 111. The wires 4 inserted into the wire-receiving section 11 then extend to the outside of the housing 1.
In other point of view, the housing 1 includes a cylindrical portion having the inner surface surrounding the impeller 2 and defining a passage of the air flow 15. At axial end portion of the cylindrical portion, a square portion having a substantially square shape whose side length is substantially the same as an outer diameter of the cylindrical portion is arranged. The square portion has a circular opening defining an air inlet or an air outlet of the passage of the air flow. The wire-receiving section 11 is defined by an indent portion at which a part of the square portion of the housing 1 is axially indented, and an extending portion which is a part of the housing 1 protruding in the indent portion. One tip end of the extending portion faces other part of the housing 1 via a gap defined therebetween, such that the wires 4 are easily inserted in the wire-receiving section 11 but do not easily come out of the wire-receiving section 11. The other part of the housing 1 may be another extending portion protruding another part of the housing 1 in the indent portion, and tip ends of the extending portions may face each other with the gap defined therebetween.
In
Next, the wire holding member 3 will be described in detail.
The wire-receiving section 11 has an enough space to accommodate the wires 4 with a clearance allowing the wires 4 to be freely movable in a certain degree. By inserting a part of the wire-holding member 3 (i.e., the wire-restricting portion 31) into the wire-receiving section 11 as illustrated in
As illustrated in
When the wire-holding member 3 is attached to the wire-receiving section 11 along a depth direction D (i.e., the direction in which the through hole of the wire-receiving section extends) illustrated in
In the present preferred embodiment of the present invention, the wire-holding member 3 is made of metallic material, and due to the elasticity of the metallic material, the pressure that the wire-restricting portion 31 and the outside portion 32 apply to the extending portion 112 is adjusted by changing the shape of the wire-holding member 3 or composition of the material. Additionally, since the shapes of the wire-receiving section 11 and the wire-holding member 3 are simply, machining of them is facilitated.
It is preferable that the outside portion 32 of the wire-holding member 3 does not axially upwardly protrude from the upper end surface of the housing 1 and the connecting portion 33 does not radially outwardly protrude from the side surface of the housing 1 when the wire-holding member 3 is attached to the wire-receiving section 11. In the present preferred embodiment of the present invention, a concave portion, at which a part of the housing 1 is inwardly indented at and around the wire-receiving section 11, is arranged on the housing 1 as illustrated in
In addition, it is preferable that the wire-holding member 3 does not protrude into the passage-of-air-flow 15 (see
The outer shape of the axially both ends surface of the housing 1 is a substantially square shape. The inner surface of the housing 1 defines the passage-of-air-flow 15 having a substantially column shape centered on a center axis of the square shape. The passage-of-air-flow 15 is in addition defined with four corner portions 151 which are arranged at around corners of the square shape and at which the passage-of air-flow 15 gradually expands in the radial direction along the axially outward of the housing 1. Each of the ribs 13a, 13b, 13c, and 13d extends toward outside of the housing 1 and connected to the housing 1 at a portion other than the corner portion 151. When each of the ribs 13a, 13b, 13c, and 13d is connected to the housing 1 at the corner portion 151, a length of each of ribs 13a to 13d becomes longer since the passage-of air-flow 15 gradually expands at each of the corner portion 151. With the longer ribs, an area of the passage-of-air-flow 15 where the ribs prevent the smooth air flow increases.
The housing 1, the base 12, and the ribs 13a to 13d are formed integral by resin injection molding. In the resin injection molding, two molds are relatively moved along a predetermined direction to abut them and define the cavity therebetween. Then, the melted resin is injected into the cavity. Finally, two molds are relatively moved along the predetermined direction to separate the molds, and the resin molded product is obtained. Thus, a blind spot of the resin molded product when viewed along the predetermined direction is not processed by the resin injection molding, in general. In the present preferred embodiment of the present invention, there are blind spots axially between the corner portion 151 of the housing 1 and the ribs 13a to 13d when viewed along the axial direction, corresponding to the predetermined direction of the molds movement, resulting in forming unnecessary molded portions at the blind spots. When the ribs 13a to 13d are connected to the housing 1 at the four corner portions 151 respectively, greater unnecessary molded portions are formed between ribs 13a to 13d and parts of the housing 1 defining the corner portions 151. The greater unnecessary molded portions are arranged in the passage-of-air-flow 15, the greater windage loss becomes. In the present preferred embodiment of the present invention, the blind spots between the housing 1 and the ribs 13a to 13d are reduced by connecting the ribs 13a to 13d to the housing 1 at portions other than the corner portions 151. Through the configuration, the unnecessary molded portion is reduced, reducing of the windage loss.
The wires 4 are led outside of the housing 1 along the rib 13a. In other words, the wire-receiving section 11 is arranged adjacent to a portion at which the rib 13a is connected to the housing 1. As illustrated in
A circuit board (not illustrated in the drawings) is mounted on a base side of the stator, and a plurality of wires 4 are electrically connected to the circuit board. The wires 4 extend toward outside of the housing 1 along a direction in which the rib 13a extends (i.e., the radially outward direction). The rib 13a extends from the base 12 toward the housing 1a to connect a housing 1a and the base 12, and the housing 1a includes the wire-receiving section 11a defined by a through hole penetrating the housing 1 in the depth direction, through which the wires 4 are led outside of the housing 1. As illustrated in
The width of the slit 111a is just about the size so that a thick lead wire (i.e., about 1.5 mm diameter) may barely pass through. By virtue of the configuration mentioned above, the lead wires 4 may be easily inserted into the wire-receiving section 11a via the slit 111a, but do not easily come out of the slit 111a. The wires 4 inserted into the wire-receiving section 11a then extend to the outside of the housing 1a. In the second preferred embodiment of the present invention, since a portion of the wire-receiving section 11a, in which the wires 4 are inserted, extends into the axial direction, the wires 4 led along the radial direction are bent into the axial direction and inserted into the wire-receiving section as illustrated in
In other point of view, the housing 1a includes a cylindrical portion having the inner surface surrounding the impeller 2 and defining a passage of the air flow 15. At axial end portion of the cylindrical portion, a square portion having a substantially square shape whose side length is substantially the same as an outer diameter of the cylindrical portion is arranged. The square portion has a circular opening defining an air inlet or an air outlet of the passage of the air flow. The wire receiving section 11a is defined by an indent portion at which one side of the square portion of the housing 1a is inwardly indented, and an extending portion which is a part of the housing 1a protruding in the indent portion along the side of the square portion. One tip end of the extending portion faces other part of the housing 1a via a gap defined therebetween, such that the wires 4 are easily inserted in the wire-receiving section 11a but do not easily come out of the wire-receiving section 11a. The other part of the housing 1a may be another extending portion protruding another part of the housing 1a in the indent portion, and tip ends of the extending portions may face each other with the gap defined therebetween.
A fan B including the wire-receiving section 11a and the wire-holding member 3 attached to the wire-receiving section 11a by inserting at least a portion of the wire-holding member 3 is illustrated in
Without the wire holding member 3, the wires 4 may come out of the wire-receiving section 11a via the slit 111a or may go slack and protrude from the upper end surface of the housing 1a, when an external force is applied to the wires 4. Such slack in the wires 4 may be an obstacle when the fan B is installed into the electronic device and/or may cause damage to the electronic components of the electronic device. In the present preferred embodiment of the present invention, by inserting the wire-holding member 3 into the wire-receiving section 11a to close the slit 111a, it is possible to prevent the above problem from occurring. In the second preferred embodiment of the present invention, since the external force applied to a portion of the wires 4 arranged outside of the housing 1a is dispersed at a portion the wires 4 are bent, the external force is not directly applied to parts of the wires 4 extending in a passage-of-air-flow 15a.
Same as the configuration described in the first preferred embodiment of the present invention, the wire-holding member 3 includes the wire-restricting portion 31, the outside portion 32, and the connecting portion 33. The wire-restricting portion 31 is inserted into the wire-receiving section 11 when the wire-holding member 3 is attached to the wire-receiving section 11. The outside portion 32 faces the wire-restricting portion 31 via a space defined therebetween, and a connecting portion 33 connects the wire-restricting portion 31 and the outside portion 32. Through the configuration, the wire-holding member 3 is formed into a substantially U-shape. It is preferable to make the wire-restricting portion 31 thinner to make the wire-receiving section smaller as necessary.
The wire-receiving section 11a has an enough space to accommodate the wires 4 with a clearance allowing the wires 4 to be freely movable in a certain degree. By inserting a part of the wire-holding member 3 (i.e., the wire-restricting portion 31) into the wire-receiving section 11a as illustrated in
As illustrated in
When the wire-holding member 3 is attached to the wire-receiving section 11a along the depth direction D in which the through hole extends (i.e., the axial direction), the extending portion 112a, defining a radially outer portion of the wire-receiving section 11a and the slit 111a is formed therein, is clamped between the wire-restricting portion 31 and the outside portion 32.
Likewise the first preferred embodiment of the present invention, the wire-holding member 3 is made of metallic material so as to give the elasticity to the wire-holding member 3, which is adjustable by changing the shape of the wire-holding member 3 or composition of the material. In addition, the wire-holding member 3 includes pawls 34 arranged at tip portions of the wire-restricting portion 31 and the outside portion 32 respectively. When the wire-holding member 3 is axially attached to the wire-receiving section 11a, the wire-restricting portion 31 and the outside portion 32 clamp the extending portion 112a and the pawls 34 are latched to the part of the housing 1a and/or the extending portion 112. Through the configuration, it is possible to downsize the wire-receiving section 11a and the wire-holding member 3. Additionally, since the shapes of the wire-receiving section 11a and the wire-holding member 3 are simply, machining of them is facilitated.
It is preferable that the outside portion 32 of the wire-holding member 3 does not axially upwardly protrude from the upper end surface of the housing 1 and the connecting portion 33 does not radially outwardly protrude from the side surface of the housing 1 when the wire-holding member 3 is attached to the wire-receiving section 11a. In the present preferred embodiment of the present invention, a concave portion, at which a part of the housing 1a is inwardly indented at and around the wire-receiving section 11a, is arranged on the housing 1a as illustrated in
As illustrated in
In the second preferred embodiment of the present invention, since the wire-receiving section 11a extends approximately along the axial direction and the wire-holding member 3 is axially attached to the wire-receiving section 11a, the radial thickness of the wire-receiving section 11a is smaller comparing with the first preferred embodiment of the present invention. In the present preferred embodiment of the present invention, the wire-holding member 3 is formed by pressing the thin plate-shaped metallic material, making the thickness of the wire-holding member 3 thinner. As a result, it is possible to enlarge the diameter of passage-of-air-flow 15 by enlarging the corner portions 151a, improving the air flow property of the fan B.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2006-151764 | May 2006 | JP | national |
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Number | Date | Country | |
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20070280840 A1 | Dec 2007 | US |