The majority of electric vehicles (EVs) currently on the market use lithium-ion batteries. Lithium-ion batteries offer a high energy density, which allow for a long driving range, and are relatively lightweight, making them a suitable option for use in EVs.
There are several different types of lithium-ion battery chemistries, each with its own specific characteristics and advantages. Some of the most common types of lithium-ion battery chemistries used in EVs include the following: lithium iron phosphate (LFP) batteries; nickel manganese cobalt oxide (NMC) batteries; and nickel and cobalt aluminum oxide (NCA) batteries.
LFP batteries are known for their stability and safety, as they are less likely to overheat or catch fire compared to other types of lithium-ion batteries. However, they have a lower energy density, meaning they are less efficient and result in a shorter driving range for EVs.
NMC batteries offer a good balance between energy density and stability, making them a popular choice for use in EVs.
NCA batteries have a high energy density, allowing for a longer driving range in EVs. However, they are also more expensive and less stable compared to other types of lithium-ion batteries.
In addition to lithium-ion batteries, some EV manufacturers are experimenting with other types of battery chemistries, including solid-state batteries, which offer improved safety and energy density compared to traditional lithium-ion batteries. However, solid-state batteries are still in the early stages of development and are not yet widely used in commercial EVs.
As battery technology continues to evolve and improve, new types of battery chemistries are being developed and tested for use in EVs. The specific type of battery chemistry used in an EV can depend on various factors, including cost, energy density, safety, and range.
Much battery technology development efforts focus on the rapid charging of lithium-ion batteries. However, several challenges and potential problems occur with battery charging.
Thermal management issues are often presented when attempting to rapidly charge a battery. Rapid charging generates more heat, as compared with slower charging methods. Heat can negatively affect the performance and lifespan of a battery. Consequently, proper thermal management is crucial to ensuring that a battery operates within safe temperature ranges.
High charging rates can lead to a faster degradation of the battery, reducing its capacity and overall performance over time.
Rapid charging can also result in voltage instability, leading to potential safety issues such as thermal runaway, which is a rapid increase in temperature that can cause the battery to catch fire.
The efficiency of rapid charging can be lower than slower charging methods, leading to longer charging times or increased energy loss during the charging process.
As rapid charging systems, as compared with slower charging systems, can be more expensive to develop and implement, they may tend to result in higher costs for manufacturers and consumers. High charging and discharge rates can also result in a shorter overall battery lifetime, leading to the need for more frequent replacements and increased costs for consumers.
Capacitors can be used in electric vehicles (EVs) as a means of energy storage and energy delivery in an electric motor. They can complement or replace the traditional lithium-ion batteries that are commonly used in EVs. Supercapacitors, also known as ultracapacitors, may be ideally suited for these roles as they may store a much higher amount of energy and electric charge than conventional capacitors. For instance, supercapacitors may have capacitances that are as high as 12,000 Farads. They may be used to provide the necessary power for vehicle acceleration and vehicle regenerative braking. They have high power density, meaning they can deliver high levels of power in a short amount of time, and they can be charged and discharged many times without losing their ability to store energy. As such, when the EV's electric motor needs a quick burst of power, such as during acceleration, the energy stored in the capacitors may be quickly released to provide the necessary power. During regenerative braking, the energy generated by the braking process can be quickly stored in the capacitors and be ready to be used when needed. This use of capacitors in EVs may result in several benefits, including improved acceleration and regenerative braking, increased efficiency, and reduced wear and tear on the battery. Additionally, capacitors have a longer lifespan and are more tolerant to extreme temperatures than traditional batteries, making them a promising option for use in EVs. However, capacitors still have limitations compared to batteries, such as lower energy density and higher cost. As a result, capacitors are often used in combination with batteries in EVs, rather than as a complete replacement.
A need exists to provide the benefits of a battery (or batteries) in specific distributive combination with supercapacitors to address some of the foregoing problems noted herein concerning charging of electric vehicles and similarly powered apparatus.
For a more complete understanding of the present invention, the objects and advantages thereof, reference is now made to the ensuing descriptions taken in connection with the accompanying drawings briefly described as follows.
Reference numbers/symbols have been carried forward.
Embodiments of the present invention and their advantages may be understood by referring to
A system is disclosed herein that, in one or more embodiments, may serve as a direct replacement for an electric vehicle battery (EVB) that is currently used to power the electric motor of a battery electric vehicle or a hybrid electric vehicle. The system disclosed herein for replacing an EVB may have a combination of supercapacitors and electric battery cells configured for multiplexed selection for use by switches operated by a multiplexer controlled by a micro-controller or microprocessor.
In some embodiments, multiplexed selection, by a microcontroller or microprocessor, connecting via switches, ones from a group of supercapacitors and/or ones from a group of battery cells may be accomplished in connection with carrying out an operational powering scheme that may include optimization of one or more operational characteristics.
Battery 100 may have, for instance, two differential input terminals 102 and 105 denoted IN+ and IN−, respectively, and two differential output terminals 107 and 108 denoted OUT+ and OUT−, respectively.
As shown in
As shown in
Capacitor switches S11 through S1N may be thrown in order to connect corresponding columns of capacitors with differential input terminal 102 through thrown switch S0, the capacitor switches being indexed to reflect a capacitor array row number followed by a capacitor array column number. For instance, switch S11, when closed, connects capacitors, starting with capacitor C11, in first column of capacitors 114 to differential input terminal 102 through a closed thrown switch S0 (shown in
Battery switches S21 through S2N may be thrown in order to connect corresponding columns of battery cells with differential input terminal 102 through thrown switch S0. For instance, switch S21, when closed, connects battery cells, starting with battery cell B11, in first column of batteries 110 to differential input terminal 102 through a closed thrown switch S0. Likewise, switch S2N, when closed, connects battery cells, in the Nth column of capacitors 121 starting with battery cell B1N, to differential input terminal 102 through a closed thrown switch S0.
Switches indexed starting with a first number, ranging from 3 to N, indicating array row, and having a second number indexed between 1, 2 and N, indicating array column, correspond to switches that may connect a plate of a capacitor to an associated plate of a battery cell along a given row of an array of battery cells and capacitors. For instance, switches S31 through SM1 connect associated ones of capacitors in a first column of capacitors to associated battery cells in an array of a column of battery cells. For instance, switch S31, when closed (shown in
Switch S1 (shown as open in
Powering schemes, in particular, for an EV may be accomplished through combinations of battery cells and capacitors through the various switches described herein as controlled by microcontroller/microprocessor 104. Exemplary powering schemes are discussed herein in the connection with the following examples:
In a scenario where battery cell charge has been depleted, switch configurations may be chosen by microcontroller/microprocessor 104 so that battery 100 provides charge only through the capacitors. Microcontroller/microprocessor 104 may be programmed to cause controlled voltage sensor 202 to secure, in a multiplexed manner using the switches shown in
The voltage sensors may provide a role in the operational life span of an EV battery. At some point in time, individual battery cells may deteriorate chemically and develop internal shorts or disconnections. Since each battery cell (or group of battery cells) voltage can be monitored by a sensor (or group of sensors), data sent to a microcontroller/microprocessor 104 can activate disconnection of faulty battery cells from the circuit. For example, in
Charging a battery that is used to power an external system/device, such as an EV, may require varying energy needs in time. The foregoing battery (labeled 100 throughout) as described herein is also capable of recharging and discharging in different modes based on battery 100's dynamic internal charge. In this respect, battery 100 represents an improvement over any existing electro-chemical battery composed of multiple electro-chemical battery cells.
The foregoing described battery presented herein may be charged by an external DC charger (not shown) in several modes: slow charging mode; fast charging mode; and incremental charging mode as detailed below, with reference to
Slow charging mode permits the charging of battery cells and associated capacitors along selected columns. With switch S0 closed (switched on); switch S1 opened and, switches between corresponding columns of capacitors and battery cells (i.e., cross switches between capacitors and battery cells in associated columns, such as switches S31, S41, S51 . . . SM1) closed; battery electrochemical cells, such as battery cells B11, B21, . . . BM1 in column 110, may be slowly and safely charged with relatively low current by a external DC charger connected across input terminals 102 and 105. Switches that may couple an associated column of battery cells to input terminal 102 may be selectively closed and opened. For instance, for column 110, switch S21 and or switch S11 may be closed to charge battery cells in column 110. Microcontroller/microprocessor 104 may control and select the position of switches in each column through multiplexer 206 in order to select columns of battery cells and capacitors for charging. Switches S31 to S3N for each column may be individually switched on or off, to achieve more uniform energy spread within the battery cells and capacitors within corresponding columns of battery cells and capacitors.
Fast charging mode may be implemented by charging capacitors and not battery cells within battery 100. Switch positions may be selected by multiplexer 206 in connection with microcontroller/microprocessor 104. It is contemplated that multiplexer 206 as referenced throughout may be integrated into microcontroller/microprocessor 104, multiplexing being an integrated function therein. In the fast charging mode, a DC external charger may provide higher charging currents to battery 100 than currents associated with the slow charging mode. Microcontroller/microprocessor 104 causes switches S11 through S1N (i.e., switches connecting capacitors in an associated column of capacitor cells) to close in connection with opening switches S21 through S2N (switches capable of connecting battery cells in an associated column of battery cells), and opening cross switches (i.e., switches S31 through SM1 (switches between associated capacitors) in the first column, and the equivalents in the other columns. Capacitor energy may be later used to directly provide power for the unit requiring power (such as an EV), when the energy in the battery cells is totally depleted so as to power an electric vehicle long enough to reach a charging station. Capacitor energy may also be used to charge battery cells that are partially depleted cells.
The incremental charging mode permits charging of capacitors while supplying power. In cases where the battery cells within battery 100 are partially depleted, the capacitors of battery 100 may be incrementally charged while suppling power to a load, such as a unit requiring charge (for instance, an EV). This incremental energy can be used to directly power the device, when the energy in the cells is completely depleted, or can be used to charge the partially depleted cells. Microcontroller/microprocessor 104 causes switches S11 through S1N (i.e., switches capable of connecting capacitors in an associated column of capacitor cells) to close in connection with causing switches S21 to S2N (switches capable of connecting battery cells in an associated column of battery cells) to open. Such switch position selection may be accomplished in conjunction with multiplexer 206. This configuration permits the simultaneous actions of charging capacitors while powering an external device (e.g., an EV) connected across output terminals 107 and 108 in connection with switch S1 being closed.
In this mode, both cells and capacitors may be used to energize an external unit (e.g., an EV) in connection with microcontroller/microprocessor 104 causing switches S11 to S1N, switch S21 to S2N, and switch S1 to close. Should microcontroller/microprocessor 104 cause switch S0 to close, as well, both simultaneous charging of battery cells and capacitors and load (e.g., unit)-powering may be accomplished. In some embodiments, a variation of this mode may be used that allows the battery cells to power the device (e.g., EV), and provide extra power momentarily from the capacitors. This method may be useful for efficiently supplying energy to power an EV and supplementing the energy required by the EV for sudden high acceleration. Since battery cells and capacitors are in parallel for this configuration, capacitors are continuously charged by the battery cells, making them readily available to provide extra energy rapidly.
With reference to
Microcontroller/microprocessor 104 may be programmed to carry out optimization schemes/modes of battery operation that deliver maximum power output, conserve energy use, extend battery operating times, etc. in connection with connecting or disconnecting switches to the various capacitors and battery cells of battery 100 according to the selected optimization scheme/mode for either battery charging, battery operation or both.
The battery as disclosed also enables a new and revolutionary charging infrastructure. This infrastructure may facilitate the capability of EVs to rapidly charge “on the fly.”
In the United States and other countries, numerous traditional charging stations are being constructed in the hope they will eventually replace current gas stations. These traditional charging stations require significant include chargers operating from alternating current (AC) voltage sources (e.g., 110 or 220 voltage sources), requiring hours of charging. Internal AC/DC converters may be embedded in each EV to accommodate battery needs of a direct current (DC) charging current. Other chargers may be located in public stations that provide high current DC chargers that require 20-30 minutes of charging time. Vehicle charging station 600 can significantly reduce charging times as compared with charging times associated with existing charging stations that are extended charging times by comparison. Vehicle charging station 600 may be included in a network of other such charging stations to provide and ensure electrical energy to vehicles along a route. Further, such a network may allow an EV to charge while still in motion (i.e., vehicle charging while “on the fly”).
These OTF stations can be placed in structures located in cities as well. Slow charging of the battery cells of battery 100 (
The transitory storage device is also capable to serve as a booster by providing excess electrical energy to the motor in short amount of time, while the battery alone cannot discharge sufficiently fast. In our structure the battery provides the required energy for normal driving conditions, and the transitory storage device is operated only when higher acceleration mode is detected. When the battery is totally depleted, the transitory storage device provides the required energy for driving an additional distance on its own.
Although the disclosure herein references both capacitors and battery cells with the battery cells having primacy in delivering power, it is contemplated that other devices besides capacitors may be used wherein those devices have primacy in delivering power.
None of the steps described herein is essential or indispensable. Any of the steps can be adjusted or modified. Other or additional steps can be used. Any portion of any of the steps, processes, structures, and/or devices disclosed or illustrated in one embodiment, flowchart, or example in this specification can be combined or used with or instead of any other portion of any of the steps, processes, structures, and/or devices disclosed or illustrated in a different embodiment, flowchart, or example. The embodiments and examples provided herein are not intended to be discrete and separate from each other.
The section headings and subheadings provided herein are nonlimiting. The section headings and subheadings do not represent or limit the full scope of the embodiments described in the sections to which the headings and subheadings pertain. For example, a section titled “Topic 1” may include embodiments that do not pertain to Topic 1 and embodiments described in other sections may apply to and be combined with embodiments described within the “Topic 1” section.
The various features and processes described above may be used independently of one another or may be combined in various ways. All possible combinations and sub-combinations are intended to fall within the scope of this disclosure. In addition, certain method, event, state, or process blocks may be omitted in some implementations. The methods, steps, and processes described herein are also not limited to any particular sequence, and the blocks, steps, or states relating thereto can be performed in other sequences that are appropriate. For example, described tasks or events may be performed in an order other than the order specifically disclosed. Multiple steps may be combined in a single block or state. The example tasks or events may be performed in serial, in parallel, or in some other manner. Tasks or events may be added to or removed from the disclosed example embodiments. The example systems and components described herein may be configured differently than described. For example, elements may be added to, removed from, or rearranged compared to the disclosed example embodiments.
Conditional language used herein, such as, among others, “can,” “could,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or steps. Thus, such conditional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more embodiments or that one or more embodiments necessarily include logic for deciding, with or without author input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular embodiment. The terms “comprising,” “including,” “having,” and the like are synonymous and are used inclusively, in an open-ended fashion, and do not exclude additional elements, features, acts, operations and so forth. Also, the term “or” is used in its inclusive sense (and not in its exclusive sense) so that when used, for example, to connect a list of elements, the term “or” means one, some, or all of the elements in the list. Conjunctive language such as the phrase “at least one of X, Y, and Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to convey that an item, term, etc. may be either X, Y, or Z. Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of X, at least one of Y, and at least one of Z to each be present.
The term “and/or” means that “and” applies to some embodiments and “or” applies to some embodiments. Thus, A, B, and/or C can be replaced with A, B, and C written in one sentence and A, B, or C written in another sentence. A, B, and/or C means that some embodiments can include A and B, some embodiments can include A and C, some embodiments can include B and C, some embodiments can only include A, some embodiments can include only B, some embodiments can include only C, and some embodiments can include A, B, and C. The term “and/or” is used to avoid unnecessary redundancy.
Although the description provided herein references closed and open switches in a manner that may indicate a switch that which is normally open, embodiments are also contemplated for instance in which a switch is normally closed.
The foregoing may be accomplished through software code running in one or more processors on a communication device in conjunction with a processor in a server running complementary software code.
Some of the devices, systems, embodiments, and processes use computers. Each of the routines, processes, methods, and algorithms described in the preceding sections may be embodied in, and fully or partially automated by, code modules executed by one or more computers, computer processors, or machines configured to execute computer instructions. The code modules may be stored on any type of non-transitory computer-readable storage medium or tangible computer storage device, such as hard drives, solid state memory, flash memory, optical disc, and/or the like. The processes and algorithms may be implemented partially or wholly in application-specific circuitry. The results of the disclosed processes and process steps may be stored, persistently or otherwise, in any type of non-transitory computer storage such as, e.g., volatile or non-volatile storage.
It is appreciated that in order to practice the method of the foregoing as described above, it is not necessary that the processors and/or the memories of the processing machine be physically located in the same geographical place. That is, each of the processors and the memory (or memories) used by the processing machine may be located in geographically distinct locations and connected so as to communicate in any suitable manner. Additionally, it is appreciated that each of the processor and/or the memory may be composed of different physical pieces of equipment. Accordingly, it is not necessary that the processor be one single piece of equipment in one location and that the memory be another single piece of equipment in another location. That is, it is contemplated that the processor may be two pieces of equipment in two different physical locations. The two distinct pieces of equipment may be connected in any suitable manner. Additionally, the memory may include two or more portions of memory in two or more physical locations.
To explain further, processing, as described above, is performed by various components and various memories. However, it is appreciated that the processing performed by two distinct components as described above may, in accordance with a further embodiment of the foregoing, be performed by a single component. Further, the processing performed by one distinct component as described above may be performed by two distinct components. In a similar manner, the memory storage performed by two distinct memory portions, as described above, may, in accordance with a further embodiment of the foregoing, be performed by a single memory portion. Further, the memory storage, performed by one distinct memory portion, as described above, may be performed by two memory portions.
Further, various technologies may be used to provide communication between the various processors and/or memories, as well as to allow the processors and/or the memories of the foregoing to communicate with any other entity, i.e., so as to obtain further instructions or to access and use remote memory stores, for example. Such technologies used to provide such communication might include a network, the Internet, Intranet, Extranet, LAN, an Ethernet, wireless communication via cell tower or satellite, or any client server system that provides communication, for example. Such communications technologies may use any suitable protocol such as TCP/IP, UDP, or OSI, for example.
As described above, a set of instructions may be used in the processing of the foregoing. The set of instructions may be in the form of a program or software. The software may be in the form of system software or application software, for example. The software might also be in the form of a collection of separate programs, a program module within a larger program, or a portion of a program module, for example. The software used might also include modular programming in the form of object-oriented programming. The software may instruct the processing machine what to do with the data being processed.
Further, it is appreciated that the instructions or set of instructions used in the implementation and operation of the foregoing may be in a suitable form such that the processing machine may read the instructions. For example, the instructions that form a program may be in the form of a suitable programming language, which is converted to machine language or object code to allow the processor or processors to read the instructions. That is, written lines of programming code or source code, in a particular programming language, are converted to machine language using a compiler, assembler or interpreter. The machine language is binary coded machine instructions that are specific to a particular type of processing machine, i.e., to a particular type of computer, for example. The computer understands the machine language.
Any suitable programming language may be used in accordance with the various embodiments of the foregoing. Illustratively, the programming language used may include assembly language, Ada, APL, Basic, C, C++, COBOL, dBase, Forth, Fortran, Java, Modula-2, Pascal, Prolog, Python, REXX, Visual Basic, and/or JavaScript, for example. Further, it is not necessary that a single type of instruction or single programming language be utilized in conjunction with the operation of the system and method of the foregoing. Rather, any number of different programming languages may be utilized as is necessary and/or desirable.
Also, the instructions and/or data used in the practice of the foregoing may utilize any compression or encryption technique or algorithm, as may be desired. An encryption module might be used to encrypt data. Further, files or other data may be decrypted using a suitable decryption module, for example.
As described above, the foregoing may illustratively be embodied in the form of a processing machine, including a computer or computer system, for example, that includes at least one memory. It is to be appreciated that the set of instructions, i.e., the software for example, that enables the computer operating system to perform the operations described above may be contained on any of a wide variety of media or medium, as desired. Further, the data that is processed by the set of instructions might also be contained on any of a wide variety of media or medium. That is, the particular medium, i.e., the memory in the processing machine, utilized to hold the set of instructions and/or the data used in the foregoing may take on any of a variety of physical forms or transmissions, for example. Illustratively, the medium may be in the form of paper, paper transparencies, a compact disk, a DVD, an integrated circuit, a hard disk, a floppy disk, an optical disk, a magnetic tape, a RAM, a ROM, a PROM, an EPROM, a wire, a cable, a fiber, a communications channel, a satellite transmission, a memory card, a SIM card, or other remote transmission, as well as any other medium or source of data that may be read by the processors of the foregoing.
Further, the memory or memories used in the processing machine that implements the foregoing may be in any of a wide variety of forms to allow the memory to hold instructions, data, or other information, as is desired. Thus, the memory might be in the form of a database to hold data. The database might use any desired arrangement of files such as a flat file arrangement or a relational database arrangement, for example.
In the system and method of the foregoing, a variety of “user interfaces” may be utilized to allow a user to interface with the processing machine or machines that are used to implement the foregoing. As used herein, a user interface includes any hardware, software, or combination of hardware and software used by the processing machine that allows a user to interact with the processing machine. A user interface may be in the form of a dialogue screen for example. A user interface may also include any of a mouse, touch screen, keyboard, keypad, voice reader, voice recognizer, dialogue screen, menu box, list, checkbox, toggle switch, a pushbutton or any other device that allows a user to receive information regarding the operation of the processing machine as it processes a set of instructions and/or provides the processing machine with information. Accordingly, the user interface is any device that provides communication between a user and a processing machine. The information provided by the user to the processing machine through the user interface may be in the form of a command, a selection of data, or some other input, for example.
As discussed above, a user interface is utilized by the processing machine that performs a set of instructions such that the processing machine processes data for a user. The user interface is typically used by the processing machine for interacting with a user either to convey information or receive information from the user. However, it should be appreciated that in accordance with some embodiments of the system and method of the foregoing, it is not necessary that a human user actually interact with a user interface used by the processing machine of the foregoing. Rather, it is also contemplated that the user interface of the foregoing might interact, i.e., convey and receive information, with another processing machine, rather than a human user. Accordingly, the other processing machine might be characterized as a user. Further, it is contemplated that a user interface utilized in the system and method of the foregoing may interact partially with another processing machine or processing machines, while also interacting partially with a human user.
While certain example embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions disclosed herein. Thus, nothing in the foregoing description is intended to imply that any particular feature, characteristic, step, module, or block is necessary or indispensable. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions, and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions disclosed herein.
Number | Name | Date | Kind |
---|---|---|---|
4007817 | Bolger, Jr. | Feb 1977 | A |
4139071 | Tackett | Feb 1979 | A |
5311973 | Tseng et al. | May 1994 | A |
5669470 | Ross | Sep 1997 | A |
5821728 | Schwind | Oct 1998 | A |
6421600 | Ross | Jul 2002 | B1 |
8860421 | Heo | Oct 2014 | B2 |
10131238 | Ricci | Nov 2018 | B2 |
10449865 | Rumbak | Oct 2019 | B2 |
20110031047 | Tarr | Feb 2011 | A1 |
20220255348 | Afridi | Aug 2022 | A1 |
Number | Date | Country |
---|---|---|
109606147 | Apr 2019 | CN |
289868 | Nov 1988 | EP |
2461578 | Jan 2010 | GB |
2566686 | Mar 2019 | GB |
2011046400 | Apr 2011 | WO |
2017209736 | Dec 2017 | WO |
2021010388 | Jan 2021 | WO |
WO-2021010388 | Jan 2021 | WO |
Entry |
---|
Translation of WO-2021010388-A1 (Year: 2021). |