The present disclosure relates to a protective mask useful in preventing inhalation of airborne materials by the wearer from the environment as well as in preventing exhalation of infectious particles by the wearer to the environment. More particularly, the disclosure exemplifies a personalized protective mask which allows the user to conveniently wear it in a stand-by position, yet keeping it ready for immediate deployment on the face whereby it conforms to the contour of the particular wearer's face thereby preventing glasses fogging.
Even though face masks had been used very widely in the medical field and by general public for filtering air pollutants in the past, COVID-19 pandemic led to increase manifold in mask usage. And it is not just the number of face masks being used that has significantly changed, but the entire purpose for wearing face masks has changed completely. During the pandemic, the masks are not just used to protect the mask wearers, but also to a large degree to protect other people from the mask wearers themselves in case they happen to be actually contagious. While for the sake of personal protection most individuals will readily sacrifice convenience and endure some discomfort, going through troubles of wearing currently available face masks for protecting others may not be that appealing to a large number of self centered individuals. Yet, it is paramountly consequential for the containment of the pandemic to maximize number of mask wearers in public to reduce contagion transmission. In such a context, convenience and comfort of mask wearing is raised to the utmost importance.
Despite such a strong need for user convenience, current face masks are quite far from ideal. The most prevailing type of a single use surgical mask is generally a pleated rectangle of filter media held on the wearer face by two elastic ties going either over the user's ears or over the user's head. A short length of a bendable wire inserted into the central section of upper seem of the rectangle helps somewhat to reduce the gaps around the wearer's nose. However, a number of problems associated with wearing this type of masks still exist. a) Even the most malleable material of the bendable nose wire exhibits some spring back effect creating a gap around the wearer's nose. In addition, elastic ties holding the upper section of the mask also pull on that bent wire increasing the gap even more. This particular leak of exhaled air from the top of the mask often leads to fogging mask wearer's glasses, one of the biggest complaints of mask wearers. b) Even a very gentle press on the tip of the nose by the mask over a long period of time of mask wearing may create an uncomfortable feeling and even pain. c) With various face movements, mask may gradually shift its position on the wearer's face. To reposition the mask, short of completely removing and putting it back on, the user has to touch and get hold of the mask outside surface thus risking finger contamination. d) The same problem of finger contamination arises when user needs to temporary remove the mask from the face to a stand-by position on or under the chin and then put it back. e) As most of the mask area is pressed against the wearer's face, a relatively small portion of the available filter material participate in air filtering during the inhalation phase of breathing, leading to increased air resistance and breathing difficulty.
Accordingly, it is the object of the present invention to provide a face mask that will not fog wearer's glasses, is simple and fast to deploy and to switch to stand-by, feels comfortable to wear on a face, is easy to bread through, and may be manipulated without touching the filter material.
Instead of relying on adjustment of a stretch of malleable wire to conform exactly to the shape of the wearer's nose and sealing filter media top edge to prevent air leaks in the nose area, which proved to be extremely difficult to achieve, the mask of the present invention uses natural flexibility of the filter media material to closely wrap itself over the nasal dorsum when tightly pressed to the cheeks on either side of the nose. This results in consistent tight air seal around the nose that does not depend on the malleable wire properties and wire bending skills of the user.
According to at least one embodiment of the invention, there is provided a face mask comprising a patch of air filter media removably affixed to a substantially rigid frame held against a wearer's face with an elastic tie. The frame rests on the wearer's chin below the bottom lip and on both wearer's cheeks on both sides of and in close proximity to the nose. An unsupported section of the filter media straddles between the two cheek attachment pads closely conforming to the shape of the wearer's nasal dorsum and thus preventing exhaled moist air from leaking up along the nose and cheeks area of the filter patch and reducing or eliminating glasses fogging problem. An additional chin strap supports the chin pad(s) allowing for quick switching the mask between a deployed and a stand-by positions. A section of the frame is adapted for the wearer's manipulation of the mask without the need to touch the possibly contaminated filter media. A large inner portion of the filter media patch is supported by the frame away from the wearer's face providing for more comfortable mask wearing and more efficient usage of the filter media area for easier breathing.
Other embodiments of the present invention further comprise a central stop feature for more secure stand-by position and/or side arms with side pads to press side edges of the filter media patch against wearer's cheeks.
Yet another embodiment of the present invention provides a disposable mask with an integral adjustable malleable wireframe resting on the wearer's chin and on both cheeks in close proximity to and on both sides of the nose. The frame may be placed and partially secured between layers of filter media. In yet another embodiment the frame may be placed in a special pocket in the filter media patch. Both of the above described embodiments take advantage of the flexible unsupported portion of filter media pushed against the wearer's cheeks on its either end to conform to the exact shape of wearer's nose and create an air seal.
These and other objects, features, and advantages of the present disclosure will become apparent upon reading the following detailed description of exemplary embodiments of the present disclosure, when taken in conjunction with the appended drawings, and provided claims.
Further objects, features and advantages of the present disclosure will become apparent from the following detailed description when taken in conjunction with the accompanying figures showing illustrative embodiments of the present disclosure.
Throughout the figures, the same reference numerals and characters, unless otherwise stated, are used to denote like features, elements, components or sections of the illustrated embodiments. Substantially symmetric features, elements, and components belonging to the left and the right portions of the mask are denoted in the figures by the same numerals appended with suffixes L and R correspondingly. Wherever a wearer's head shall be shown in the figure to illustrate mask usage and functioning, it is shown in those figures with dotted lines to clearly distinguish it from features and elements of the mask of the present invention. Where in some side views of the illustrated embodiments two components, features, or vectors are superimposed due to the symmetry and therefore cannot be seen both in the same view, the number corresponding to that not visible component, feature, or vector would be shown in parentheses in that view.
Moreover, while the subject disclosure will now be described in detail with reference to the figures, it is done so in connection with the illustrative exemplary embodiments. It is intended that changes and modifications can be made to the described exemplary embodiments without departing from the true scope and spirit of the subject disclosure as defined by the appended claims.
In referring to the description, specific details are set forth in order to provide a thorough understanding of the examples disclosed. In other instances, well-known methods, procedures, and components have not been described in detail as not to unnecessarily lengthen the present disclosure.
It should be understood that if an element or part is referred herein as being “on”, “against”, “affixed to”, or “attached to” another element or part, then it can be directly on, against, connected or coupled to the other element or part, or intervening elements or parts may be present. In contrast, if an element is referred to as being “directly on”, “directly affixed to”, or “directly attached to” another element or part, then there are no intervening elements or parts present. When used, term “and/or”, includes any and all combinations of one or more of the associated listed items, if so provided.
Spatially relative terms, such as “under” “beneath”, “below”, “lower”, “above”, “upper”, “proximal”, “distal”, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the various figures. It should be understood, however, that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, a relative spatial term such as “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein are to be interpreted accordingly. Similarly, the relative spatial terms “proximal” and “distal” may also be interchangeable, where applicable.
The terms describing elements, components, regions, parts and/or sections properties, such as “rigid”, “flexible”, “stretchable”, “elastic”, and the like shall only be understood as relative in comparison to properties of other element, components, regions, parts and/or sections rather than absolute. It should be understood that these elements, components, regions, parts and/or sections should not be limited by these terms. These terms have been used only to emphasize prevalent properties of one element, component, region, part, or section as compared to the properties of another element, component, region, part, or section.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms “a”, “an”, and “the”, are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should be further understood that the terms “includes” and/or “including”, when used in the present specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof not explicitly stated.
One of the preferred embodiments of the present invention comprises a disposable patch of flexible filter media removably affixed to a rigid non-disposable frame held to the wearer's face with a highly stretchable tie. The frame is preferably made of a light, rigid material like plastic, but any suitable material may be used without deviating from the scope of the present invention. Using a thermoplastic material for the frame will allow for mass-producing the frame through injection molding. Alternatively, such frame may be custom manufactured by a commercial 3D printing technique from measurement data for each particular user without a need for any later adjustments. A perspective view of a frame 10 of the face mask of the present invention is shown in
Referring now also to
It should be appreciated that, when the mask of the illustrated embodiment of the present invention assembled as described above, the frame 10 acts as an exoskeleton for the filter media 40, and they both form a single body after attachment. Referring now to
Another advantage of the present invention may be easily described by referring again to
The process of installation of a new disposable filter on the preadjusted frame of the present invention will now be described. The correct length 41 of the filter media patch edge between surfaces 20L and 20R may be easily determined by applying the filter patch's top edge directly over the wearer's nasal dorsum from cheek to cheek immediately prior to the filter installation. After the filter top edge anchor points are established this way, the filter may be readily attached to the frame surfaces 20L and 20R at these exact points. Next, the central portion of the filter patch is to be affixed to the surface 22 of the mask frame creating sufficient volume inside the mask for the filter material not to touch the tip of the wearer's nose. Finally, the lower edge of the filter patch needs to be affixed to the surfaces 24L and 24R in a way to allow some portion 47 of the filter media to stay under the central portion 44C of the chin strap 44 to maintain air seal along the lower edge of the filter.
Several more embodiments of the present invention differing in the mask attachment methods are shown in
Still the mask frame of yet another embodiment of the present invention shown in
While proper sealing of the side edges of the filter material against the wearer's face may be achieved by appropriate designing a shape of the filter patch by not allowing extra slack on either side, it is still feasible to use the mask of the present invention employing a readily available surgical mask or other materials as a disposable filter media. To make sure the side edges of the filter are held securely against the wearer's face, two side arms 58L and 58R extend additionally from the central arch 56, each ending with a side pad, 50L and 50R correspondingly, adapted to slightly press on the side portions of the filter patch.
It is very important for maintaining glasses fogless using the mask of the present invention to apply sufficient pressure, developed by stretching of the elastic tie 42 or 48, to the cheek pads 18L and 18R to properly seal the filter media around the wearer's nose and on the cheeks. However, for some user faces, most of the elastic force may be applied to the side pads 50L and 50R rather than to the cheek pads 18L and 18R. To prevent that from happening, another embodiment may further incorporate adjustable side arms 58L and 58R, with a V-groove adjustment mechanism similar to the one of the cheek arms 16R and 16L. And yet another embodiment illustrated in
It should be understood, that many more embodiments may be suggested without departing from the scope of the present invention. For example, even though the above illustrated embodiments were described as having a disposable filter patch and a reusable frame, yet another embodiment, such as illustrated in
The frame 6o then may be combined with a filter media patch 68, as shown in
In yet another embodiment the cheek segments 62L and 62R may be extended in length to be bent downwards, conforming to shape of the wearer's face, and additionally provide face seal on the side edges of the filter media if needed.
In describing example embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the present disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
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