The present disclosure relates to a fastener driving device and particularly, but not exclusively, to a fastener driving device including a pressure chamber and a positive air return system.
Combustion powered fastening devices use the expansion of gases generated during an explosion within a combustion chamber to drive a piston. Alternatively, a separate source of pressurised gas can be used to drive the piston. The piston then drives a fastener (for example a nail) from the device into an external object (for example a wall). The piston must return to its original position in order for a second fastener to be loaded and driven.
Incomplete piston return can result in a blank fire or misfire. The device may then have to be manually reset in order to fire again. A blank or misfire can therefore cause delays in firing fasteners. Additionally, the need for a manual reset can expose the user to risk, in the event of uncontrolled firing of a fastener.
It is an aim of certain examples of the present disclosure to solve, mitigate or obviate, at least partly, at least one of the problems and/or disadvantages associated with the prior art. Certain examples aim to provide at least one of the advantages described below.
According to the present disclosure there is provided a fastener driving device comprising: a pressure chamber; a first piston coupled to the pressure chamber such that pressurized gas in the pressure chamber causes the piston to slide from a first position to a second position; a fastener channel configured to receive a fastener, wherein when moving from the first position to the second position the first piston is configured to engage the fastener and drive it from the device; and a second piston slidable within a sleeve and arranged such that when the first piston slides from the first position to the second position the first piston drives the second piston and compresses gas within the sleeve; wherein compressed gas in the sleeve biases the first piston towards the first position.
The pressure chamber may further comprise an exhaust configured to release pressurized gas after a fastener has been driven from the device.
When the force of the compressed gas in the sleeve acting upon the second piston exceeds the force of the gas in the pressure chamber acting upon the first piston, the second piston may act against the first piston to slide the first piston towards the first position.
The fastener driving device may further comprise an additional chamber fluidically linked to the sleeve, the additional chamber being configured to house compressed gas from the sleeve.
The additional chamber may be parallel to or surround the sleeve.
Gas within the sleeve or additional chamber may be pressurised above atmospheric pressure when the first piston is in the second position.
The second piston and sleeve may be positioned on a nose portion of the fastener device.
The second piston and sleeve may be mounted on or parallel to the fastener channel.
The sleeve may further comprise a rebalancing hole, wherein the first piston may be configured to occlude the rebalancing hole when in the second position, the rebalancing hole being open when the first piston is in the first position to couple the sleeve to the outside of the device.
The pressure chamber may be coupled to a pressurised gas reservoir configured to selectively pressurise the pressure chamber to drive the first piston from the first position to the second position.
The fastener driving device may be a combustion fastener driving device, and combustion gas expansion within the pressure chamber may drive the first piston from the first position to the second position.
The pressure chamber may be coupled to the sleeve such that expanded combustion gas is supplied to the sleeve to increase the gas pressure in the sleeve.
The pressure chamber may be coupled to the sleeve via a one-way valve.
Examples of the present disclosure are further described hereinafter with reference to the accompanying drawings, in which:
Referring now to
The fastener driving device 100 may include an exterior housing 104. The exterior housing 104 encloses at least some of the components of the fastener driving device 100. The fastener driving device may also include a trigger 106. In some examples the trigger 106 may be attached to a chamber lockout 108, the purpose of which is explained below in connection with
The fastener driving device 100 includes a combustion chamber 110 defined by a combustion chamber housing 112. The combustion chamber housing 112 is slidable within the fastener driving device 100. For example, the combustion chamber housing 112 can slide in a direction towards a combustion mechanism 114 and in a direction away from the combustion mechanism 114. The movement of the combustion chamber housing 112 may also be aligned with the direction in which a fastener is driven from the device 100. In this example the combustion mechanism 114 includes a fuel injector 116 and a spark plug 118. The fastener driving device 100 further includes a fan 120 which is configured to disperse fuel injected by the fuel injector 116.
As shown in
The probe 126 may extend toward the combustion chamber housing 112. In this way the probe 126 is integral with or coupled to the combustion chamber housing 112. The probe 126 may form part of the walls of the combustion chamber 110.
As shown in
In this example the combustion chamber housing 112 contacts a sealing element 148 on a wall 146 of the combustion mechanism 114. This then triggers the fan 120 to start and fuel is injected into the combustion chamber 110 and dispersed by the fan 120. When the trigger 106 is subsequently pulled the spark plug 118 ignites the fuel. By injecting fuel as soon as the combustion chamber 110 is closed, rather than waiting until the trigger 106 is pulled, firing delay is minimised.
The combustion of the fuel results in a temperature increase, which increases the volume and therefore the pressure of gas within the sealed combustion chamber 110. The expansion of the combustion gases within the combustion chamber 110 acts upon a face of piston 128 which faces into the combustion chamber 110. Gas pressure in the combustion chamber 110 drives the piston 128 from a first position (shown in
The sleeve 130 may include a bumper 142 or other resilient device or in some cases a plurality of bumpers 142. The bumpers 142 are positioned in the sleeve 130 so that the bumpers 142 are impacted upon when the piston 128 moves to the second position. In this way the bumpers 142 are at an end of the sleeve 130 and provide protection from any impact forces of the piston 128 to that end of the sleeve 130. The bumpers 142 further serve to encourage the return of piston 128 towards the first position as they rebound.
The piston 128 includes a drive blade 134 extending from the plate 132 towards a fastener 102 located in a fastener channel 124 defined within the nose portion 122. The drive blade 134 sits partially within the fastener channel 124 and therefore slides within it. During firing, the plate 132 pushes the drive blade 134, which then contacts the fastener 102 and pushes it from the fastener driving device 100, through the fastener channel 124.
The drive blade 134 may pass through the base of the sleeve 130 into the fastener channel 124. In this example a sealing O-ring is positioned at the end of the sleeve around the drive blade 134 to prevent gases escaping the sleeve 130 around the drive blade 134.
The exhaust 138 is spaced apart from the vent 136. In this example, the exhaust 138 is positioned on the sleeve 130 closer to the combustion mechanism 114 than the vent 136. The exhaust 138 may include a one-way valve 140. The one-way valve 140 covering the exhaust 138 is orientated such that gas can move out of the sleeve 130 or combustion chamber 110 (dependent on the position of the piston 128) but not enter either the combustion chamber 110 or the sleeve 130.
Before the piston 128 reaches the second position, the plate 132 of the piston 128 moves past the exhaust 138. This allows the combustion gases to escape from the combustion chamber 110 via the exhaust 138, which partially reduces the gas pressure in the combustion chamber 110. At this time the piston 128 has already been fully accelerated and will continue to move towards the second position even under the reduced gas pressure.
When the piston 128 is in the second position the plate 132 impacts upon the bumpers 142. In some examples the plate 132 may then rebound from the bumpers 142 and then impact the bumpers 142 a second time, as is shown in
As shown in
Movement of the combustion chamber wall 112 may also open the combustion chamber 110 about the outside of sleeve 130 (the side of the combustion chamber 110 opposite to the combustion mechanism 114). When the work contact element 125 is depressed, this side of the combustion chamber wall 112 is also sealed by an O-ring about the sleeve 130.
The cycle for firing a fastener 102 requires a period of driving the fan 120, plus additional time to spark and ignite the fuel. To allow for piston 128 to move to the second position and return to the first position the trigger 106 is disabled to prevent an attempt at a further shot. The trigger 106 may be electronically disabled, that is a switch detection may be ignored when the trigger 106 is disabled. Once the combustion chamber 110 is opened a period of scavenging time is required. The cycle duration from the pressing of the work contact element 125 against the external surface to the fastener driving device 100 being ready for the next shot is therefore typically between 300 ms and 500 ms.
Alternatively, a fastener driving device 300 may be a pneumatically operated as shown in
Before firing, the piston 328 is in the first position. When the trigger is pulled the chamber 310 is filled with pressurised gas from a pressurised source connected to the fastener driving device 300 via an intake channel 344. This pushes the piston 328 into the second position thereby firing the fastener from the device 300. The chamber 310 is fed until a user release the trigger. A valve then closes the intake channel so pressurised gas is no longer fed into the chamber 310 and opens an exhaust 346.
The chamber 310 is therefore depressurised via the exhaust 346. The piston 328 may be returned to its initial position using a conventional mechanism, for instance a positive air return chamber (not shown) that acts when the pressure in the return chamber exceeds the pressure of chamber 310 to move the piston back to the first position. However this conventional approach requires a relatively long time between shots.
Turning now to
In this example, the pneumatic spring is arranged on the nose portion 122 of the fastener driving device 400. The second piston 454 is arranged relative to the first piston 128, such that as shown in
Expansion of the combustion gases drive the first piston 128 to the second position, shown in
In this example when the second piston 454 is in the second position the sleeve space 458 volume is reduced to a minimum. In this way, the movement of the second piston 454 from the first position into the second position compresses the gas within the second sleeve 452. This compression of gases within the sleeve space 458 provides a force biasing the second piston 454 (and thereby the first piston 128) toward the first position.
In some examples the gas within the second sleeve 452 may be pressurised above atmospheric pressure to give a higher biasing force on the second piston 454. For example the pressure in the second sleeve may be 4 BarA. During firing, the pressure from the expanding combustion gases within the combustion chamber 110 overcomes this biasing force, driving the fastener 102 from the fastener driving device 400.
As shown in
Once the first piston 128 is in the first position and the work contact element 125 is no longer pressed against the external surface the chamber spring 144 acts to reopen the combustion chamber 110 by sliding it towards the work contact element 125.
In other examples, the combustion chamber 110 may be opened by the recoil of the fastener driving device 400. That is, as the fastener driving device 400 moves away from the external surface 103, the work contact element 125 is pushed out of the nose portion by the spring 144. This opens the combustion chamber 110 via the probe 126. The second piston 454 then biases the first piston 128 back to the first position.
In this example, combustion gases from the combustion chamber 110 enter the additional chamber 570 and further pressurise the sleeve 452 while the pistons 128, 454 move from the first position to the second position. The force biasing the second piston 454 towards the first position is therefore increased (or alternatively the capacity of the sleeve 452 may be reduced). Once combustion has concluded, the return to the first position for both the first and second pistons is therefore sped up due to the high biasing force of the pressurized second sleeve 425.
In this example the pneumatic spring 450 further includes a depressurisation hole 678 to the fastener channel 124. When the second piston 454 is sliding form the first position to the second position or in the second position the plate 464 of the second piston 454 seals the depressurisation hole 678 from the additional chamber 570.
The depressurisation hole 678 is configured to be uncovered when the second piston 454 is in the first position. That is the depressurisation hole 678 allows the second sleeve 452 to be fluidically linked to the fastener channel 124 and thereby the exterior of the fastener driving device. The depressurisation hole 678 therefore allows the pressure within the second sleeve 452 and the additional chamber 570 to rebalance after a shot is fired while allowing the pressure within the second sleeve 452 to increase during the shot.
In the examples described above the pneumatic spring 450 is shown on a combustion driven fastener device, however the pneumatic spring 450 could equally be applied to the pneumatic fastener driving device 300 as shown in
The above-described embodiments provide the advantage of improving piston return time. This can therefore reduce time between firings. The need for a chamber lockout is also eliminated, thereby allowing for even less time between successive shots.
Further a pneumatic spring may be more resilient to the high speeds and pressures exerted upon it than a mechanical spring.
Compared with a positive air return system the energy loss from a pneumatic spring is significantly lower and the sleeve space required is less than a return chamber of positive air return systems, thus allowing for a better line of sight.
Throughout this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other components, integers or steps. Throughout this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise. Throughout this specification, the term “about” is used to provide flexibility to a range endpoint by providing that a given value may be “a little above” or “a little below” the endpoint. The degree of flexibility of this term can be dictated by the particular variable and can be determined based on experience and the associated description herein.
Features, integers or characteristics described in conjunction with a particular aspect or example of the present disclosure are to be understood to be applicable to any other aspect or example described herein unless incompatible therewith. All of the features disclosed in this specification, and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The present disclosure is not restricted to the details of any foregoing examples. The present disclosure extends to any novel feature or combination of features disclosed in this specification. It will be also be appreciated that, throughout this specification, language in the general form of “X for Y” (where Y is some action, activity or step and X is some mechanism for carrying out that action, activity or step) encompasses mechanism X adapted or arranged specifically, but not exclusively, to do Y.
Each feature disclosed in this specification may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
Number | Date | Country | Kind |
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20214520.7 | Dec 2020 | EP | regional |
This application is a national phase application of PCT/US2021/062209, filed on Dec. 7, 2021, which claims priority to and the benefit of European Patent Application No. 20214520.7, which was filed on Dec. 16, 2020, the entire contents of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/062209 | 12/7/2021 | WO |