This application is based on and claims priority under 35 USC119 from Japanese Patent Application Nos. 2013-140474 filed on Jul. 4, 2013 and 2014-102083 filed on May 16, 2014.
The invention relates to a fastener driving tool.
A conventional fastener driving tool has a tendency that, with use of a fastener having small head and line diameters and a short length, when the fastener is driven within an injection passage, its inclination angle is increased to thereby increase the frequency of occurrence of fastener buckling.
To prevent such poor driving (bucking), conventionally, there is used a contact nose (see, for example, JP-A-2007-203419). The contact nose is a member to be connected to the leading end of a contact arm constituting a safety device of a fastener driving tool and, when the contact nose is pressed against the surface of a driven member, the contact arm is moved upward to put a drive mechanism into a drivable state. When the inside diameter of the contact nose is formed substantially equal to the inside diameter of a nose portion of the tool, the inclination of the fastener in driving can be prevented. Also, the contact nose is formed such that, in fastener driving, it is projected beyond the nose portion and is contacted with the driven member to thereby drive out the fastener from an injection port formed in its leading end. Therefore, even while the nose portion is floating due to reaction generated in the fastener driving, the adjustment of the fastener driving depth and the like, the contact of the contact nose with the driven member can be maintained, whereby the attitude of the fastener can be guided up to the completion of the driving operation. That is, even with use of the fastener having small head and line diameters and a short length, the contact nose can prevent the inclination of the fastener to thereby reduce the occurrence frequency of the fastener buckling.
Here, this type of fastener driving tool mostly corresponds to multiple kinds of fasteners having different head and line diameters. Therefore, even when the contact nose structure is employed, the inside diameter of the contact nose must be formed to fit the maximum diameter of the fastener. Thus, when a fastener having small head and line diameters is used, the inclination of the fastener within the contact nose cannot be prevented completely, thereby raising a fear that the faster can be inclined injected into buckling.
Especially, in a driving tool having a fastener supply mechanism for supplying connected fasteners one by one into the injection passage of the nose, since the fastener is driven out in an insufficient guide state, the attitude of the driven-out fastener is not constant. Thus, even with use of the contact nose structure, the inclination of the fastener cannot be prevented completely.
Thus, the invention aims at providing a fastener driving tool which can control the attitude of a fastener to thereby stabilize the fastener driving and thus reduce the occurrence frequency of the fastener buckling.
This invention aims to solve the above issues and has the following features.
The invention described in embodiment 1 has the following features.
A fastener driving tool injects a fastener from an injection passage formed in a leading end of a tool main body. The injection passage includes therein a guide portion formed along a driving direction of the fastener for guiding the fastener. The guide portion is formed by providing contours having mutually different distances from a center of the injection passage in a cross-section of the injection passage.
The invention described in embodiment 2 has the following feature in addition to the invention having the above features described in embodiment 1.
The guide portion is formed in an inner surface of the injection passage at an opposite side of a grip.
The invention described in embodiment 3 has the following feature in addition to the invention having the above features described in embodiments 1 or 2.
The guide portion is formed of a guide groove.
The invention described in embodiment 4 has the following feature in addition to the invention having the above features described in embodiment 3.
The guide groove has a width smaller than a diameter of a head of the fastener.
The invention described in embodiment 5 has the following feature in addition to the invention having the above features described in embodiments 3 or 4.
The guide groove has a depth smaller than a diameter of a shaft portion of the fastener.
The invention described in embodiment 6 has the following feature in addition to the invention having the above features described in any one of embodiments 3 through 5.
A second groove is formed shallower than the guide groove.
The invention described in embodiment 7 has the following feature in addition to the invention having the above features described in any one of embodiments 1 through 6.
A supply passage for supplying the fastener is connected to the injection passage. The supply passage is disposed offset to a center position of the injection passage.
The invention described in embodiment 8 has the following feature in addition to the invention having the above features described in any one of embodiments 1 through 7.
The guide portion is formed nearer to the leading end of the tool main body than a leading end of a fastener supplied to the injection passage.
The invention described in embodiment 9 has the following feature in addition to the invention having the above features described in any one of embodiments 1 through 8.
A supply passage for supplying the fastener is connected to the injection passage. The guide portion is formed nearer to the leading end of tool main body than the supply passage.
The invention according to embodiment 1 is as described above. Specifically, the injection passage includes therein the guide portion formed along the fastener driving direction for guiding the fastener, and the guide portion is formed by providing contours having mutually different distances from the center of the section of the injection passage. Thus, the tiptoe of the fastener injected from the nose portion is guided by the guide portion to thereby restrict the attitude of the fastener within the injection passage. This can stabilize the fastener driving attitude to thereby reduce the occurrence frequency of poor driving of the fastener.
By guiding the fastener tiptoe, the relative position of the fastener tiptoe to the injection port is limited and thus the fastener landing position on a driven member is limited, thereby allowing the facilitated aim of the driving position.
The invention according to embodiment 2 is as described above. Specifically, the guide portion is formed in such inner surface of the injection passage as exists opposite to the grip of the tool. When the guide groove is formed at such position, the tiptoe of the fastener having entered the guide groove is guided inclined in the opposite direction to the grip. And, when the fastener driving tool is inclined due to a reaction in driving in a direction where its opposite side to the grip is lifted, the shaft of the fastener approaches the driven surface perpendicularly, whereby the inclination of the fastener is absorbed and thus the fastener can be driven substantially perpendicularly.
The invention according to embodiment 3 is as described above. Specifically, since the guide portion is constituted of a guide groove, the tiptoe of the fastener within the injection passage can be caught positively to thereby stabilize the attitude of the fastener within the injection passage.
The invention according to embodiment 4 is as described above. Specifically, since the guide groove has a width smaller than the diameter of the head of the fastener, the fastener head is prevented from entering the guide groove and thus, using the inner peripheral surface (other portion than the guide groove) of the injection passage, the fastener head can be positively guided and thus the attitude of the fastener within the injection passage can be stabilized.
The invention according to embodiment 5 is as described above. Specifically, since the guide groove has a depth smaller than the diameter of the shaft portion of the fastener, the fastener shaft portion is prevented from entering the guide groove more than necessary, thereby eliminating a problem that the fastener driving position can be shifted by the guide groove.
The invention according to embodiment 6 is as described above. Specifically, since there is formed the second groove shallower than the guide groove, while the lateral movement of the fastener tiptoe can be restricted, the leading end of the fastener can be positively caught by the guide groove and dust within the injection passage can be discharged by the second groove.
The invention according to embodiment 7 is as described above. Specifically, to the injection passage, there is connected the supply passage for supplying the fastener, while the supply passage is disposed offset to the center position or the injection passage. Here, when the supply passage is thus offset, the fastener tiptoe is easy to touch the inner surface of the injection passage and thus can be driven out while rotating along the inner surface of the injection passage. However, according to the invention, the guide portion is formed. Thus, since the tiptoe can be guided smoothly along the fastener driving direction, the position of the tiptoe and the attitude of the fastener can be stabilized to thereby reduce the occurrence of fastener poor driving.
The invention according to embodiment 8 is as described above. Specifically, since the guide portion is formed nearer to the leading end of the tool main body than the leading end of the fastener supplied to the injection passage, the tiptoe of a fastener to be driven can be positively guided by the guide portion.
The invention according to embodiment 2 is as described above. Specifically, since the guide portion is formed nearer to the leading end of the tool main body than the supply passage, the tiptoe of a fastener to be driven can be positively guided by the guide portion.
Description is given of an embodiment of the invention with reference to the drawings. A fastener driving tool 10 according to the embodiment is a pneumatic driving tool for driving fasteners 41 using compressed air. As shown in
The main body 11 includes a body housing 12 and a grip housing 16 connected to each other substantially at right angles. The body housing 12 includes therein a hitting cylinder with a hitting piston slidably stored therein. The hitting piston includes on its lower surface a driver 21 connected thereto for hitting the fasteners 41, whereby, when the hitting piston operates, the fasteners 41 can be driven by the driver 21.
The nose portion 13 for injecting the fasteners 41 is formed in the lower leading end of the body housing 12, while the driver 21 is slidably guided in the direction of the nose portion 13.
As shown in
The supply passage 13a, as shown in
The nose portion 13 includes in its leading end a substantially cylindrical contact nose 14 which is disposed movable vertically relative to the nose portion 13 and can be pressed against a driven member. This contact nose 14 is slidably mounted on the leading end of the nose portion 13. The contact nose 14 is connected to a contact arm constituting a safety device of the fastener driving tool 10 and, when it is pressed against the driven member 40 and is slid, the contact arm is moved upward integrally therewith. The upward movement of the contact arm makes valid the operation of the trigger 17.
Specifically, when the trigger 17 is operated with the contact nose 14 pressed against the driven member 40 (or, when the contact nose 14 is pressed against the driven member 40 with the trigger 17 operated), compressed air supplied from an air supply source such as an air compressor connected to an end cap portion 18 formed in the rear end of a grip housing 15 is supplied into a hitting cylinder, where the compressed air acts on a hitting piston to drive it, whereby a driver 21 connected to the hitting piston drives the first fastener 41.
Then, while the first fastener 41 is disconnected from the connecting member and is driven out from the injection port 15 of the nose portion 13, the attitude thereof when it is guided into the injection passage 13b by the fastener supply mechanism is not maintained but is inclined due to the resistance when disconnected, whereby it is driven out while changing its attitude with its tiptoe and head in contact with the inner peripheral wall of the injection passage 13b. When a normal feed operation is not carried out for some reasons, there is a possibility that the tiptoe of the fastener 41 does not go toward the injection passage 13b but the fastener is driven toward the grip direction. To eliminate this possibility, on the lower side of the opening of the supply passage 13a, there are formed a taper portion for guiding the tiptoe of the fastener 41 to the injection passage 13b and a cylindrical portion having no opening, whereby the leading end of the fastener can always be positively guided to the injection passage 13b.
While the attitude of fastener 41 is guided stably also by an injection route within the contact nose 14 similarly to the injection passage 13b of the nose portion 13, the fastener 41 is driven out from the injection port 15 opened in the leading end of the contact nose 14. That is, the substantially cylindrical contact nose 14, as shown in
When such contact nose 14 as this embodiment is not included, as shown in
As shown in
The guide groove 14b is formed in such inner surface of the inner periphery 14a as is opposite to the grip. In this guide groove 14b, as shown in
Formation of such guide groove 14b, as shown in
Here, since the guide groove 14b is used to control the attitude of the fastener 41 after driven by the driver 21, it may be situated nearer to the leading end of the tool main body than the leading end of the fastener 41 before it is supplied into the injection passage 13b and is driven. Thus, the guide groove 14b may be formed nearer to the tool main body leading end than the opening, of the fastener 41 supply passage 13a.
To reduce the tiptoe of the fastener 41 and stabilize the attitude, the tiptoe of the fastener 41 when swung right and left in driving may only be caught. Therefore, the guide groove 14b may not always be so formed as to continue to the injection port 15. For example, the guide groove 14b may be formed only in the nose portion 13 but not in the contact nose 14.
As shown in
In this embodiment, since the guide groove 14b is formed in the inner surface opposite to the grip, the tiptoe of the fastener 41 is caught on the side opposite to the grip and thus the fastener 41 is driven out with its head 41a inclined toward the grip. In this structure, since the side of the fastener driving tool 10 opposite to the grip is inclined toward a lifting direction due to the reaction in fastener driving, the head 41a of the fastener 41 driven out while inclined toward the grip is pushed by the contact nose 14 to thereby cause the shaft of the fastener 41 to approach a driven surface perpendicularly. Thus, the fastener 41 is driven into the driven surface substantially perpendicularly.
Since the guide groove 14b (specifically, the linear portion 14d) of this embodiment has a width W (see
Since the guide groove 14b of this embodiment has a depth D (see
Here, the shape of the guide groove 14b is not limited to the above embodiment.
For example, as shown in
Also, as shown in
And, as shown in
As shown in
Also, as shown in
Or, as shown in
The section of the guide groove 14b is not limited to above embodiment. It may also be formed to a semicircle as shown in
Also, the number of guide grooves 14b is not limited to one but, as shown in
Also, as shown in
In the above embodiment, description has been given with reference to the fastener driving tool 10 including the contact nose 14. However, this is not limitative but there may also be used a fastener driving tool 10 not including the contact nose 14. In the case of the fastener driving tool 10 not including the contact nose 14, a guide portion may be formed in the nose portion 13 formed integrally with the tool main body 11. For example, the guide portion 14b may be formed in such nose portions 13 as shown in
Here, in the examples shown in
On the back surface side of the fixed guide wall 30, there is arranged a nail supply mechanism 32 constituted of a feed piston and a piston/cylinder mechanism storing the feed piston therein. The feed piston is slidable along the supply passage 13a and feed pawls 34 are mounted on the leading end of a piston rod 33. The feed pawls 34 are projected into the supply passage 13a through a window hole 30a formed in the fixed guide wall 30 and can be reciprocated along the supply passage 13a. Due to the reciprocating motion of the feed pawls 34, the fasteners 41 within the supply passage 13a can be sequentially supplied to the injection passage 13b.
Like the nose portion as shown in
Here, the guide portion of this embodiment is suitable for a fastener driving tool 10 using coil-like wound connected fasteners. In other words, in a driving tool using connected nails (so called stick nails) produced by connecting together fasteners linearly, the necessity of the guide portion of this embodiment is low. The reason for this is that, in the stick nails, since the first fastener is guided by its adjoining fastener, its inclination can be restricted to some degrees even without employing a guide mechanism for attitude control. On the other hand, in a driving tool using coil-like connected fasteners, since it is difficult to drive out the fasteners with the attitudes thereof controlled, a cylindrical portion is formed in the leading end of the nose to thereby regulate the inclination of the fastener. By providing the guide groove (portion) 14b in the cylindrical portion, the attitude of the fastener 41 can be controlled further positively.
In solving the above issue, the invention may also be structured as follows.
[1] A fastener driving tool includes a contact nose slidably formed in a leading end of a nose portion for driving fasteners. The contact nose has an inside diameter substantially equal to an inside diameter of the nose portion, guides attitudes of the fasteners. When driving the fasteners, the contact nose projects beyond the nose portion and touches a driven member, and drives the fasteners from its leading-end injection port. In an inner periphery of the contact nose, a guide groove is formed along a driving direction of the fasteners for guiding tiptoes of the fasteners.
[2] In the fastener driving tool according to the article [1], the guide groove is formed in an inner surface of the contact nose at an opposite side of a grip.
[3] In the fastener driving tool according to the article [1] or [2], the guide groove has a width smaller than a diameter of a head of the fastener.
[4] In the fastener driving tool according to any one of the articles [1] through [3], the guide groove has a depth smaller than a diameter of a shaft portion of the fastener.
[5] In the fastener driving tool according to any one of the articles [1] through [4], a supply passage for supplying the fasteners is connected to the nose portion. The supply passage is arranged offset to a center position of the injection port. The guide groove is formed inclined relative to the driving direction of the fasteners.
[6] A fastener driving tool includes a contact nose slidably formed in a leading end of a nose portion for driving fasteners. The contact nose has an inside diameter substantially equal to an inside diameter of the nose portion, guides attitudes of the fasteners. When driving the fasteners, the contact nose projects beyond the nose portion and touches a driven member, and drives the fasteners from its leading-end injection port. In an inner periphery of the contact nose, multiple guide grooves are formed along a driving direction of the fasteners for guiding tiptoes of the fasteners. The multiple guide grooves are formed at adjacent positions in a peripheral direction of the inner periphery of the contact nose.
[7] A fastener driving tool includes a contact nose slidably formed in leading end of a nose portion for driving fasteners. The contact nose has an inside diameter substantially equal to an inside diameter of the nose portion, guides attitudes of the fasteners. When driving the fasteners, the contact nose projects beyond the nose portion and touches a driven member, and drives the fasteners from its leading-end injection port. In an inner periphery of the contact nose, a guide groove for guiding tiptoes of the fasteners and a second groove shallower than the guide groove are formed. The guide groove and the second groove are respectively formed along a fastener driving direction.
Number | Date | Country | Kind |
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2013-140474 | Jul 2013 | JP | national |
2014-102083 | May 2014 | JP | national |
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Number | Date | Country |
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A-2005-313284 | Nov 2005 | JP |
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Number | Date | Country | |
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20150014388 A1 | Jan 2015 | US |