Patent Application
20190001472
The field of this disclosure relates generally to fasteners and, more particularly, to tools and methods for use in removing fasteners from a turbine assembly.
Many known turbine assemblies include components that are secured in position using fasteners that are designed to be removed via a pulling action. For example, some components are assembled using dowel pins. However, fasteners of this type may only be accessible through small openings that may be difficult to reach. Moreover, the limited space may make it difficult to pull such fasteners outward.
Tools and methods for manually removing these types of fasteners are commonplace. For example, dowel pins have been known to be removed from turbine assemblies by coupling a bolt to the dowel pin and then manually turning a jacking nut on the bolt using a wrench, such that each turn of the nut results in an incremental pulling movement of the dowel pin. However, using these known tools and methods, it may be challenging, time consuming, and laborious to manually remove the fasteners that secure components in place.
In one aspect, a fastener removal tool is provided. The fastener removal tool includes a body having a cylinder and a puller coupled to the body. The puller includes an arm for engaging an installed fastener and a piston inserted into the cylinder of the body such that, when the cylinder is pressurized, the piston is displaced within the cylinder to displace the arm relative to the body to cause removal of the fastener.
In another aspect, a fastener removal method is provided. The method includes coupling a tool to an installed fastener, wherein the tool includes a puller having an arm that engages the fastener. The method also includes pressurizing a cylinder in a body of the tool such that a piston of the puller is displaced within the cylinder to remove the fastener via the arm of the puller.
In another aspect, a method of removing an installed fastener of a gas turbine assembly is provided. The method includes coupling a tool to the fastener within an interior space of an inner ring that supports a plurality of inlet guide vanes of the gas turbine assembly. The tool includes a puller having an arm that engages the fastener. The method also includes pressurizing a cylinder in a body of the tool such that a piston of the puller is displaced within the cylinder to remove the fastener via the arm of the puller.
The following detailed description illustrates fastener removal tools and methods by way of example and not by way of limitation. The description should enable one of ordinary skill in the art to make and use the tools, and practice the methods, and the description describes several embodiments of the tools and methods, including what are presently believed to be the best modes of making and using the tools, and practicing the methods. Exemplary tools are described herein as being useful when removing fasteners, such as dowel pins, from a turbine assembly. However, it is contemplated that the tools have general application to a broad range of systems in a variety of fields other than turbine assemblies.
In the exemplary embodiment, turbine assembly 100 also includes a plurality of inlet guide vanes 122 that are circumferentially spaced about centerline axis 112 upstream from compressor 102. In the exemplary embodiment, inlet guide vanes 122 direct working gas 114 into compressor 102. In some embodiments, each inlet guide vane 122 may be rotatable to facilitate varying the direction of working gas 114 entering compressor 102. Turbine assembly 100 may have any suitable quantity of inlet guide vanes 122 spaced in any suitable manner about centerline axis 112.
In the exemplary embodiment, each segment 126 is coupled to casing wall 130 via at least one fastener 138 that extends through mounting flange 128 and is installed in wall 130. By selectively removing fasteners 138 from casing wall 130, segments 126 are individually detachable from casing 110 (and from each other) to facilitate removing inlet guide vanes 122 when servicing inlet guide vanes 122 and/or compressor 102, for example. Notably, the exemplary fasteners 138 are removable from casing wall 130 via a pulling action, and are likewise insertable into casing wall 130 via a pushing action. In one embodiment, fasteners 138 may include dowel pins. In other embodiments, fasteners 138 may be of any suitable type that is insertable and/or removable in the manner described herein.
In the exemplary embodiment, each fastener 138 has a body (e.g., a dowel pin 140) that defines a threaded bore 142 therein, and a head (e.g., a shoulder head screw 144) selectively coupled within bore 142. However, because a support flange 132 and a lip 134 of a respective segment 126 extend partly around fastener 138, segment 126 defines an interior space 146 that somewhat confines fastener 138 in a manner that makes fastener 138 difficult to access. It may, therefore, be difficult to align and operate some tools such as wrenches, for example, within interior space 146 to manually remove a fastener 138 from casing 110 using, for example, a jacking nut assembly.
In the exemplary embodiment, puller 204 includes a plate 210, an arm 212 extending from plate 210, and a pair of plunger assemblies 214 extending from plate 210 on opposing sides of arm 212. As such, each plunger assembly 214 is oriented substantially parallel to arm 212. Arm 212 has a proximal end 216 that is formed integrally with plate 210, and a distal end 218 that defines an open-ended slot 220 that is sized to receive and engage shoulder head screw 144 when shoulder head screw 144 is coupled to dowel pin 140. In other embodiments, puller 204 may include any suitable structure for engaging fastener shoulder head screw 144 and/or dowel pin 140.
In the exemplary embodiment, each plunger assembly 214 includes a piston 222, a plate screw 224, and a stop screw 226. Piston 222 has a proximal end 228 that defines a threaded bore 230, and a distal end 232 that defines a threaded bore 234. Each plate screw 224 is coupled within a threaded bore 230 of a respective piston 222 to secure the respective piston 222 to plate 210. Moreover, each stop screw 226 is coupled within a threaded bore 234 of a respective piston 222. Notably, each stop screw 226 includes a plurality of peripherally spaced-apart notches 236 that facilitate fluid flow across stop screw 226 as described in more detail below. In other embodiments, each plunger assembly 214 may have any suitable configuration that facilitates enabling puller 204 to function as described herein. For example, each plunger assembly 214 may be a single-piece, integrally-molded structure, rather than having separate piston 222 and screws 224 and 226 as described above.
In the exemplary embodiment, body 202 is generally U-shaped and has a first leg member 240, a second leg member 242, and a bridge member 244 extending between first leg member 240 and second leg member 242 such that a passage 246 is defined between first leg member 240 and second leg member 242. Body 202 includes a contact face 248, a puller face 250 opposite contact face 248, and a side surface 252 extending from contact face 248 to puller face 250. A cylinder 254 and an adjacent sleeve 256 extend into each leg member 240 and 242 from puller face 250 in a substantially parallel orientation relative to passage 246. Additionally, a hose socket 258 defined in side surface 252 is in flow communication with cylinders 254 via a suitable network of internal fluid conduits 260 within body 202. Moreover, body 202 also includes a pair of bushings 262 that are each fitted (e.g., threaded) into a counterbore 264 defined about a respective one of cylinders 254. A seal 266 (e.g., an 0-ring or other suitable hydraulic seal) is positioned at the interface of each bushing 262 and its associated leg member 240 or 242.
In other embodiments, body 202 may have any suitable configuration that facilitates enabling tool 200 to function as described herein. For example, body 202 may have any suitable shape (e.g., body 202 may not be generally U-shaped), body 202 may have any suitable quantity of cylinders 254 (e.g., body 202 may have only one cylinder 254), and/or body 202 may have any suitable quantity of sleeves 256 (e.g., body 202 may not have any sleeves 256). Moreover, in some embodiments, puller 204 may have any suitable quantity of plunger assemblies 214 (e.g., puller 204 may have only one plunger assembly 214 if, for example, body 202 has only one cylinder 254).
In the exemplary embodiment, puller 204 is coupled to body 202 such that arm 212 extends into passage 246 between leg members 240 and 242, with each piston 222 extending through a respective bushing 262 and into a respective cylinder 254. As such, each corresponding stop screw 226 slides in a tight tolerance within an internal surface 268 of its respective cylinder 254, with a seal 269 (e.g., an 0-ring or other suitable hydraulic seal) positioned at the interface of each piston 222 and its associated bushing 262. Optionally, as shown in the exemplary embodiment, each bushing 262 may be split into segments to facilitate coupling seal 269 to bushing 262 (e.g., by inserting seal 269 between split segments of bushing 262).
Additionally, puller 204 is also coupled to body 202 via a pair of return springs 270 that each extend from plate 210 into a respective sleeve 256. Return springs 270 bias plate 210 towards puller face 250 of body 202 in a biasing direction 280 such that plate 210 is seated against face 250. With plate 210 seated against face 250 (as shown in
To detach a segment 126 of inner ring 124 from casing 110, tool 200 is initially inserted into interior space 146. More specifically, initially tool 200 is in its inactivated state (as shown in
As tool 200 transitions from its inactivated state to its activated state, the tension in return springs 270 increases such that the applied biasing force of return springs 270 on puller 204 likewise increases. After removing fastener 138 from wall 130 in the manner set forth above, the working fluid within cylinders 254 is evacuated via the pump, and return springs 270 are again permitted to automatically return puller plate 210 to being seated against body puller face 250, thereby automatically returning tool 200 to its inactivated state. With tool 200 back in its inactivated state, tool 200 is removable from interior space 146, and the fastener removal process can be repeated for other fasteners 138 as desired.
Moreover, as tool 200 transitions between its inactivated state and its activated state, working fluid within cylinders 254 flows across stop screws 226 via notches 236 to facilitate enabling stop screws 226 to travel more freely along their respective cylinders 254 during pressurization and depressurization events. Moreover, as tool 200 transitions between its inactivated state and its activated state within interior space 146, shield 206 facilitates preventing the operator's fingers from being placed on puller face 250 or plate 210, and preventing the operator's fingers from being caught between plate 210 and body 202, and/or between plate 210 and nearby structure(s) (e.g., lip 134 of inner ring 124), when cylinders 254 are pressurized and depressurized. In some embodiments, puller plate 210 may also include a slot (not shown) for engaging a shoulder head screw 144 such that tool 200 may be inserted into interior space 146 to engage and re-install an already-pulled fastener 138 via plate 210. For example, when tool 200 is in its inactivated state and is inverted, puller plate 210 may be capable of engaging and pushing (or re-inserting) an already-pulled fastener 138 back into wall 130 of casing 110 upon pressurization of cylinders 254. As such, tool 200 may be useful for both pulling installed fasteners 138, and for installing pulled fasteners 138, in some embodiments.
In the exemplary embodiment, tool 200 is sized for handheld operation (i.e., tool 200 can be coupled to, and decoupled from, an associated fastener 138 in an elevated position using only one hand). In some embodiments, tool 200 is sized for handheld operation in the sense that tool 200 can be activated (either by the operator that is holding tool 200 or by another operator) while tool 200 is being held in the elevated position using only one hand. In one embodiment, tool 200 may be sized such that, in its activated state, tool 200 has a height 288 of about two inches (as measured, for example, from body contact face 248 to an outer face 292 of plate 210), and a length 290 of about four inches (as measured, for example, from a first extent 294 of side surface 252 to a second extent 296 of side surface 252). As such, tool 200 is sized for easier handling when removing fasteners from elevated locations, and is sized to fit within smaller spaces (e.g., interior space 146) for pulling harder-to-reach fasteners (e.g., fasteners 138). In other embodiments, tool 200 may not be sized for handheld operation as set forth above (i.e., some embodiments of tool 200 may be sized such that tool 200 cannot be coupled to, and decoupled from, an associated fastener 138 in an elevated position using only one hand).
Because tool 200 has such a small size in the exemplary embodiment (e.g., because cylinders 254 are sized smaller), the pump connected to tool 200 may be a hand-actuated pump, not an electrically actuated pump, to facilitate enabling more precise control over the amount of working fluid supplied to cylinders 254, thereby inhibiting the over-pressurization of cylinders 254. For example, in one embodiment, tool 200 may be operable only with a pump having a pressure rating of less than about seven hundred bars. Suitably, the operator holding tool 200 may actuate the associated pump, or another operator may actuate the associated pump. For example, one operator may repeatedly insert tool 200 into, and remove tool 200 from, interior space 146 for pulling one fastener 138 after the next, while another operator selectively hand-actuates the associated pump, thereby facilitating a more rapid process by which fasteners 138 are pulled from wall 130 of casing 110 about inner ring 124 in a shorter period of time. In other embodiments, the pump may be any suitable pump, including an electrically actuated pump. Moreover, in lieu of utilizing a pneumatic or hydraulic mechanism for displacing puller 204 relative to body 202 as set forth above, other embodiments of tool 200 may utilize a suitable arrangement of gears/levers that facilitates displacing puller 204 relative to body 202 when removing and/or inserting fasteners 138.
The methods and systems described herein facilitate the removal of fasteners in a less laborious and less time-consuming manner. The methods and systems also facilitate removing fasteners that are accessible only in smaller openings that are more difficult to reach. For example, the methods and systems facilitate minimizing the amount of time needed to pull dowel pins that retain inlet guide vanes in a turbine assembly. As such, the methods and systems facilitate reducing the amount of time needed to conduct an inspection, or to perform routine service, on the compressor of a turbine assembly. The methods and systems thereby facilitate reducing the amount of time that a turbine assembly is offline during inspection and/or servicing, which in turn facilitates reducing the overall cost associated with inspecting and/or servicing the turbine assembly.
Exemplary embodiments of methods and systems for removing fasteners are described above in detail. The methods and systems described herein are not limited to the specific embodiments described herein, but rather, components of the systems and steps of the methods may be utilized independently and separately from other components and steps described herein. For example, the methods and systems described herein may have other applications not limited to practice with turbine assemblies, as described herein. Rather, the methods and systems described herein can be implemented and utilized in connection with various other industries.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| P.415762 | Jan 2016 | PL | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US17/12263 | 1/5/2017 | WO | 00 |
