The present disclosure is related to fastener stringers and slide fasteners.
Patent literature 1 discloses a type of an exemplary fastener stringer in which warp threads include pressing warp threads for pressing a coil-shaped element against weft threads. FIG. 1 of the same literature illustrates total 4 adjacent tightening threads 19-22. The tightening threads 19-22 extend to cross over a top surface of the top leg 31 and a bottom surface of the bottom leg 32 alternately. FIG. 4 of the same literature illustrates total 4 adjacent tightening threads. With respect to the total 4 tightening threads, 2 tightening threads at a side of engaging head 33 extend to cross over a top surface of the top leg 31 and a bottom surface of the bottom leg 32 alternately, similar to that described for FIG. 1. As illustrated, the remaining 2 tightening threads extend differently to the two tightening threads at the side of the engaging head 33.
[Patent literature 1] Japanese Examined Utility-Model Publication No. 62-41609
Further improvement of endurance against lateral-pulling-force has been desired for a fastener stringer in which a coil-shaped element is tightened to a weft thread by tightening threads included in warp threads. If engaging heads of coil-shaped element are arranged at small pitch interval, a weft thread arranged at a space between adjacent legs of coil-shaped element in an elongated direction of a fastener stringer may be relatively steeply or greatly entrained by tightening threads of warp threads to a side of tape surface of a fastener tape on which the coil-shaped element is provided. As a result, non-negligible recesses may possibly be formed on a tape surface of the fastener tape on which the coil-shaped element is not provided. In a case where the weft thread between the legs of coil-shaped element is caught by a plurality of tightening threads, there is a possibility that larger recesses may be formed. The present inventor has newly recognized a problem to avoid or suppress formation of recesses at a tape-surface of a fastener tape opposite to a tape-surface on which a coil-shaped element is provided while achieving small-pitch arrangement of engaging heads.
A fastener stringer according to an aspect of the present disclosure may include: a fastener tape that includes one or more weft threads and a plurality of warp threads, the fastener tape having a first tape-surface and a second tape-surface; and a coil-shaped element that is provided onto the fastener tape so as to appear at a side of the first tape-surface of the fastener tape, the coil-shaped element including a series of unit structures, each unit structure including: a first leg that extends along the weft thread; a second leg arranged farther away from the weft thread than the first leg; an engaging head that couples the first leg and the second leg at a position outwardly of fastener tape; and a return portion that couples the first leg and a second leg of an adjacent unit structure at a position inwardly of fastener tape, wherein
In some embodiments, the total N adjacent tightening threads is referred to as a first group of tightening threads, the plurality of warp threads includes a second group of tightening threads including total M adjacent tightening threads each repeats crossing over M second legs at a side of the first tape-surface and crossing over the weft thread at a side of the second tape-surface so as to tighten the coil-shaped element to the weft thread, said M indicating a natural number equal to or greater than 2, and the fastener tape includes a tape texture arranged between the first group of tightening threads and the second group of tightening threads.
In some embodiments, the plurality of warp threads includes a third group of tightening threads including total R adjacent tightening threads each repeats crossing over R second legs at a side of the first tape-surface and crossing over the weft thread at a side of the second tape-surface so as to tighten the coil-shaped element to the weft thread, said R indicating a natural number equal to or greater than 2, and the fastener tape includes a tape texture arranged between the second group of tightening threads and the third group of tightening threads.
In some cases, the tape texture includes a plain weave structure.
In some cases, said N and said M and said R indicate the same number.
A slide fastener according to another embodiment of the present disclosure includes: a pair of fastener stringers according to any one described above; and at least one slider for opening and closing the pair of fastener stringers, wherein
According to an aspect of the present disclosure, it may be possible to avoid or suppress formation of recesses at a tape-surface of a fastener tape opposite to a tape-surface on which a coil-shaped element is provided while achieving small-pitch arrangement of engaging heads.
Hereinafter, non-limiting exemplary embodiments of the present invention will be described with references to
A slide fastener 600 shown in
Front-rear direction will be understood based on a movement of the above-described slider 400. Left-right direction will be understood from lateral arrangement of the pair of fastener stringers 300 to be opened and closed by the above-described slider 400. The left-right direction is orthogonal to the front-rear direction. Up-down direction is orthogonal to the front-rear direction and the left-right direction.
Each fastener stringer 300 includes a fastener tape 100 and a coil-shaped element 200. The fastener tape 100 includes one or more weft threads 10 and a plurality of warp threads 20. The fastener tape 100 is a woven fabric in which the weft thread 10 and the warp threads 20 are woven. The fastener tape 100 has a first tape-surface 101 and a second tape-surface 102 that is opposite to the first tape-surface 101.
The coil-shaped element 200 is provided onto the fastener tape 100 such that it appears at a side of first tape-surface 101 of the fastener tape 100. The coil-shaped element 200 includes a plurality of and a series of unit structures 210. The unit structure 210 includes a first leg 211 that extends along the weft thread 10, a second leg 212 that extends along the weft thread 10 and/or the first leg 211 and is arranged farther from the weft thread 10 than the first leg 211, an engaging head 213 that couples the first leg 211 and the second leg 212 at a position outwardly of fastener tape, and a return portion 214 that couples the first leg 211 and a second leg 212 of an adjacent unit structure 210 at a position inwardly of fastener tape. The engaging head 213 has projections projected to both sides in a length direction of the fastener tape 100 so that appropriate engagement between left and right engaging heads 213 is ensured. The length direction of the fastener tape 100 matches the front-rear direction.
Inwardly of fastener tape may indicate a direction directed from a position or point external to the fastener tape 100 to a position or point on the fastener tape 100 in a plane in which the fastener tape 100 exists. More particularly, inwardly of fastener tape may indicate a direction that is directed from a position or point external to the fastener tape 100 to a position or point on the fastener tape 100 while crossing an opposed side edge portion of the fastener tape 100. Outwardly of fastener tape may indicate a direction directed from a position or point on the fastener tape 100 to a position or point external to the fastener tape 100 in a plane in which the fastener tape 100 exists. More particularly, outwardly of fastener tape may indicate a direction that is directed from a position or point on the fastener tape 100 to a position or point external to the fastener tape 100 while crossing an opposed side edge portion of the fastener tape 100.
The fastener tape 100 is a woven fabric in which the weft thread 10 and the warp threads 20 are woven. A loom is utilized to configure a fastener tape 100 from the weft thread 10 and the warp threads 20. The loom forms a coil-shaped element 200 in parallel to the formation of fastener tape 100, and embeds the coil-shaped element 200 in the fastener tape 100. Legs of coil-shaped element that is made of a spirally wound monofilament are tightened to the weft thread 10 by tightening threads 30 included in the warp threads 20.
As shown in
In some cases, the first pair 11 of weft thread main portions is configured as a result of that one weft thread 10 makes a round trip in the width direction of fastener tape 100 so that the weft thread main portions are placed side by side. Similarly, the second pair 12 of weft thread main portions is configured by the round trip of one weft thread 10. One weft thread main portion included in the first pair 11 of weft thread main portions is continuously coupled to one weft thread main portion included in the second pair 12 of weft thread main portions via a curved weft thread return portion 13. The paired weft thread main portions configuring the first pair 11 and the paired weft thread main portions configuring the second pair 12 are different portions included in the same single weft thread 10. That is, in this case, the weft thread 10 included in the fastener tape 100 is configured by the first pairs 11 of weft thread main portions and second pairs 12 of weft thread main portions which are formed from the common weft thread 10 and it configures the fastener tape 100 together with the plurality of warp threads 20 by weaving.
The warp threads 20 includes a first warp thread that crosses over the second pair 12 of weft thread main portions at a side of first tape-surface 101 of the fastener tape 100 and crosses over the first pair 11 of weft thread main portions at a side of second tape-surface 102 of the fastener tape 100. The first warp thread floats and emerges from the first tape-surface 101 side to the second tape-surface 102 side by passing through a space between the first pair 11 of weft thread main portions and the second pair 12 of weft thread main portions, and then sinks from the second tape-surface 102 side to the first tape-surface 101 side by passing through a space between the first pair 11 of weft thread main portions and the second pair 12 of weft thread main portions.
The warp thread 20 includes a second warp thread that crosses over the first pair 11 of weft thread main portions at a side of first tape-surface 101 of the fastener tape 100 and crosses over the second pair 12 of weft thread main portions at a side of second tape-surface 102 of the fastener tape 100. The second warp thread floats and emerges from the first tape-surface 101 side to the second tape-surface 102 side by passing through a space between the first pair 11 of weft thread main portions and the second pair 12 of weft thread main portions, and then sinks from the second tape-surface 102 side to the first tape-surface 101 side by passing through a space between the first pair 11 of weft thread main portions and the second pair 12 of weft thread main portions. Plain weave structure of fastener tape 100 is configured by the warp threads 20 and the weft thread 10. It should be noted that the fastener tape 100 can include a structure of a twill weave structure, a satin weave structure or other structures, alternatively or additionally to the plain weave structure.
The warp thread 20 includes total N or more adjacent tightening threads 30 that tighten the coil-shaped element 200 to the weft thread 10. Said N indicates a natural number equal to or greater than 2. In a case shown in
As shown in
In the present exemplary embodiment, the total N adjacent tightening threads 30 are configured such that the above-described pattern of exposed portions 30k appears at the second tape-surface 102 side. Therefore, even if the engaging heads 213 are arranged densely in the length direction of fastener tape 100, the weft threads 10, i.e. the weft thread main portions of the second pair 12 all together are not drawn by the N adjacent tightening threads 30 to the first tape-surface 101 side, and thus avoiding or suppressing formation of larger recesses. Moreover, the regular pattern of exposed portion 30k presented by the total N adjacent tightening threads 30 appears at the second tape-surface 102 side of fastener tape 10 as a regular design, which not only suppresses the formation of larger recesses or improves the flatness at the second tape-surface 102 side, but also improves a design of the second tape-surface 102 side. As shown in
As shown in
The total 2 adjacent tightening threads 30 are referred collectively as a group G30 of tightening threads. As shown in
The fastener tape 100 has an element-placed-region 110 on which the coil-shaped element 200 is placed, and a tape main portion 120 that is a remaining portion other than the element-placed-region 110. The first to third groups G31-G33 of tightening threads are provided in the element-placed-region 110 and continuously cross over the N second legs 212 of the coil-shaped element 200. A tape texture 112 is provided between the first group G31 of tightening threads and the second group G32 of tightening threads. The tape texture 112 includes a plurality of warp threads 20 (3 warp threads in the illustrated case) which cross over the weft thread 10 and are exposed at the first tape-surface 101 side or the second tape-surface 102 side of the fastener tape 100. In a non-limiting example, the tape texture 112 has a plain weave structure. The tape texture 111 exists at a position outwardly of fastener tape relative to the first group G31 of tightening threads. The tape texture 111 includes a plurality of warp threads 20 (3 warp threads in the illustrated case) which cross over the weft thread 10 and are exposed at the first tape-surface 101 side or the second tape-surface 102 side of the fastener tape 100. In a non-limiting example, the tape texture 111 has a plain weave structure. A tape texture 113 is provided between the second group G32 of tightening threads and the third group G33 of tightening threads. The tape texture 113 includes a plurality of warp threads 20 (3 warp threads in the illustrated case) which cross over the weft thread 10 and are exposed at the first tape-surface 101 side or the second tape-surface 102 side of the fastener tape 100. In a non-limiting example, the tape texture 113 has a plain weave structure. The tape main portion 120 (a plain weave structure as an example) of the fastener tape 100 exists inwardly of fastener tape relative to the third group G33 of tightening threads. The tape texture (a plain weave structure as an example) exists between the plural groups G30 of tightening threads contributes in avoiding or suppressing formation of larger recesses at the second tape-surface 102 side. It should be noted that, in another example, the number of warp threads included in the tape textures 111-113 are different.
In an example of
The total 2 tightening threads 20 included in the group G30 of tightening threads shown in
The second tightening thread 30q also makes a round trip or swings between the first tape-surface 101 side and the second tape-surface 102 as extending in a length direction of fastener tape 100 likewise the first tightening thread 30p. At the first tape-surface 101 side of a place where the second tightening thread 30q crosses over the second pair 12 of weft thread main portions at the second tape-surface 102 side, there is a first tightening thread 30p that crosses over the 2 second legs 212 that are adjacent in the length direction of fastener tape 100. As the first tightening thread 30p and the second tightening thread 30q extend in the length direction of fastener tape 100, the exposed portion 30k of the first tightening thread 30p appears at the second tape-surface 102 side, and next the exposed portion 30k of the second tightening thread 30q appears at the second tape-surface 102 side. That is, the exposed portions 30k of the tightening threads 30 appear at the second tape-surface 102 side alternately one-by-one as the 2 adjacent tightening threads 30 extend.
There is a second pair 12 of weft thread main portions between the first legs 211 and between the second legs 212 which are adjacent in the length direction of fastener tape 100. The tightening threads 30, having passed over the second legs 212 of the coil-shaped element 200, is required to catch the second pair 12 of weft thread main portion in a relatively short distance in the length direction of fastener tape 100. Compared to cases where two or more second pair 12 of weft thread main portions exist between the first legs 211 and between the second legs 212 which are adjacent in the length direction of fastener tape 100, it is envisioned that, in the preset case, the second pair 12 of weft thread main portions is pulled stronger to the first tape-surface 101 side and the recess can be more noticeable. In the present exemplary embodiment, the total N adjacent tightening threads 30 does not draw the weft thread main portions of second pair 12 all together to the first tape-surface 101 side, avoiding or suppressing the formation of larger recesses regardless of dense arrangement of engaging heads 213.
A skilled person in the art would understood how a fastener stringer would be manufactured without difficulties, thus undue description is omitted. Reference should be made to the disclosure of Japanese Examined Patent Application Laid-open No. 59-51815, the disclosure of which is incorporated herein by reference.
Given the above teachings, a skilled person in the art would be able to add various modifications to the respective embodiments. Reference codes in Claims are just for reference and should not be referenced for purposes of narrowly construing the scope of claims. An embodiment is envisaged where the tightening threads cross over one weft thread not the pair of weft threads, and this should also be included in the claimed scope.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/050376 | 1/7/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/119104 | 7/13/2017 | WO | A |
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Number | Date | Country | |
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20180368537 A1 | Dec 2018 | US |