The present disclosure relates to a fastening bolt and a hydraulic control device in which the fastening bolt is used.
Conventionally, there is known a fastening bolt that fixes a plurality of stacked plates on which a hydraulic integrated circuit for hydraulically controlling an automatic transmission or a continuously variable transmission is formed (refer to Patent Literature 1, for example).
It is desired to downsize the plates on each of which the hydraulic integrated circuit is formed in the automatic transmission or the continuously variable transmission.
A fastening bolt according to the present disclosure is a fastening bolt that fixes a plurality of stacked plates on each of which a hydraulic integrated circuit for hydraulically controlling an automatic transmission or a continuously variable transmission is formed, the fastening bolt including a communication passage that communicates between the hydraulic integrated circuits among the plurality of plates.
Hereinafter, a passage bolt 10A (corresponding to a “fastening bolt” in the claims) and a hydraulic control device 100 according to the present embodiment will be described with reference to
It should be noted that the transmission mechanism unit 92 is configured to change speed in stages by using a planetary gear mechanism in an automatic transmission (AT) for example, and is configured to change speed steplessly with a set of pulleys around which a metal belt is wound in a continuously variable transmission (CVT), for example. Furthermore, output of the transmission mechanism unit 92 is transmitted to a drive shaft 93 (refer to
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Bolt insertion holes 106 for inserting these bolts 10 are formed on the first to third oil passage plates 102 to 104 and the separate plates 105. On the bolt insertion hole 106 in the first oil passage plate 102 and on the bolt insertion hole 106 in the third oil passage plate 104, a female thread part 106A is formed at a position corresponding to the male thread part 12 of the bolt 10. That is, the bolt 10 inserted from the side of the first oil passage plate 102 is screwed into the third oil passage plate 104, and the bolt 10 inserted from the side of the third oil passage plate 104 is screwed into the first oil passage plate 102. It should be noted that there may be a bolt 10 that is screwed into the second oil passage plate 103 and fastens the first oil passage plate 102 and second oil passage plate 103 only or the third oil passage plate 104 and second oil passage plate 103 only.
Here, as illustrated in
Furthermore, on the outer surface of the passage bolt 10A, a sealing groove 19 to which an O-ring 25 is attached is formed at a portion corresponding to a portion between the oil passage 111 of the second oil passage plate 103 and an upper separate plate 105 (the separate plate 105 between the first and second oil passage plates 102 and 103). Then, the O-ring 25 seals a portion between the hydraulic integrated circuit 110 of the first oil passage plate 102 and the hydraulic integrated circuit 110 of the second oil passage plate 103. Furthermore, a portion between the hydraulic integrated circuit 110 of the second oil passage plate 103 and the hydraulic integrated circuit 110 of the third oil passage plate 104 is sealed by the male thread part 12 being screwed into the female thread part 106A.
In the example illustrated in
As illustrated in the figure, an inner diameter of the bolt insertion hole 106 of the second oil passage plate 103 is substantially the same as an outer diameter of a corresponding portion of the passage bolt 10A, while an inner diameter of the bolt insertion hole 106 of the first oil passage plate 102 is larger than an outer diameter of the corresponding portion of the passage bolt 10A.
Then, when the passage bolt 10A described above is attached to the bolt insertion hole 106 of the oil passage body 101, a lower end portion of the trunk passage 16 of the communication passage 15 of the passage bolt 10A is connected to the oil passage 111 of the third oil passage plate 104, and the upper branch passage 17A and the lower branch passage 17B are connected to the oil passage 111 of the first oil passage plate 102 and the oil passage 111 of the second oil passage plate 103, respectively. With this arrangement, the oil passages 111 of the respective oil passage plates 102 to 104 (that is, the hydraulic integrated circuits 110 of the respective oil passage plates 102 to 104) communicate with each other by the communication passage 15 of the passage bolt 10A. It should be noted that a configuration may be employed in which hydraulic oil that flows down through the communication passage 15 flows from two oil passages 111 among the oil passages 111 of the first to third oil passage plates 102 to 104 into one oil passage 111, or flows from one oil passage 111 into two oil passages 111.
Configurations of the passage bolt 10A and hydraulic control device 100 according to the present embodiment are as described above. Next, a function and effect of the passage bolt 10A will be described. As described above, the bolt 10 including the passage bolt 10A according to the present embodiment fastens the first to third oil passage plates 102 to 104 (and the separate plate 105) by, for example, being inserted from the first oil passage plate 102 side and screwed into the third oil passage plate 104 in a state where the first to third oil passage plates 102 to 104 (and the separate plate 105) are stacked.
By the way, in a conventional hydraulic control device, a bolt insertion hole 106 for inserting a bolt is disposed so as to circumvent an oil passage (hydraulic integrated circuit). Meanwhile, in the hydraulic control device 100 according to the present embodiment, the passage bolt 10A among the bolts 10 has the communication passage 15 connected to the oil passages 111 of the oil passage plates 102 to 104, and, on the oil passage plates 102 to 104, the bolt insertion hole 106 can be provided at a portion where an oil passage 111 (hydraulic integrated circuit 110) is formed, and therefore, a degree of integration of the hydraulic integrated circuit 110 can be improved, and the oil passage plates 102 to 104 can be downsized.
Furthermore, the passage bolt 10A communicates between the oil passages 111 of the respective oil passage plates 102 to 104. Conventionally, for example, when an oil passage 111 of the first oil passage plate 102 and an oil passage 111 of the second oil passage plate 103 communicate with each other, it has been necessary in both the oil passage plates 102 and 103 to have the oil passages circumvent a bolt and communicate with each other through a through hole of a separate plate. However, with the above-described arrangement, the oil passage 111 of the first oil passage plate 102 and the oil passage 111 of the second oil passage plate 103, for example, can communicate with each other by the communication passage 15 of the passage bolt 10A according to the present embodiment, by which an entire oil passage body 101 can be downsized.
Furthermore, as described above, on the outer surface of the passage bolt 10A, the annular recess 18 is formed over the entire circumference of the portion at the height where the lower branch passage 17B is disposed, and therefore, a gap is formed between a bottom part of the annular recess 18 and an inner surface of the bolt insertion hole 106 of the second oil passage plate 103. Similarly, because the inner diameter of the bolt insertion hole 106 of the first oil passage plate 102 is larger than the outer diameter of the corresponding portion of the passage bolt 10A, a gap is also formed between an inner surface of the bolt insertion hole 106 of the first oil passage plate 102 and a portion, on the outer surface of the passage bolt 10A, at a height where the upper branch passage 17A is disposed. With this arrangement, hydraulic oil can flow even if an opening of the branch passage 17 and an opening of the oil passage 111 misalign in a circumferential direction due to processing deviation or the like.
Next, a passage bolt 10B (corresponding to a “fastening bolt” in the claims) according to the present embodiment will be described with reference to
Specifically, in the passage bolt 10B, the trunk passage 16 extends until opening to a base end surface (a base end surface of a head part 30) of the passage bolt 10B. Then, on the trunk passage 16, a valve seat 36 in a tapered shape with a diameter increasing toward a base end side is formed at a portion closer to a tip end side relative to the upper branch passage 17A, and an inside of the valve seat 36 serves as a valve opening 37. Of the trunk passage 16, a portion closer to the base end side relative to the valve opening 37 has a diameter larger than a diameter of the tip end side, and houses a valve body 38, which has a spherical shape that approaches and separates with respect to the valve opening 37, and a compression coil spring 39 that presses the valve body 38 toward the valve opening 37.
A spring retaining member 40 that closes an opening and sandwiches the compression coil spring 39 with the valve body 38 is fixed to a base end part of the trunk passage 16. The spring retaining member 40 has a cylindrical shape with a diameter increasing stepwise upward as illustrated in
The valve opening 37 is always closed by the valve body 38 pressed by the compression coil spring 39. Then, when pressure is applied to the valve body 38 from the valve opening 37 side (when differential pressure becomes larger than a minimum operation differential pressure), the valve body 38 separates from the valve opening 37 against pressing force of the compression coil spring 39, and the valve opening 37 is opened. With this arrangement, flow of hydraulic oil from an oil passage 111 of a second oil passage plate 103 and an oil passage 111 of a third oil passage plate 104 to an oil passage 111 of a first oil passage plate 102 is allowed, and flow of hydraulic oil from the oil passage 111 of the first oil passage plate 102 to the oil passage 111 of the second oil passage plate 103 and the oil passage 111 of the third oil passage plate 104 is regulated.
It should be noted that, as illustrated in
According to the present embodiment, it is possible to suppress, by using the check valve mechanism 35, reverse current of hydraulic oil that flows inside the communication passage 15, and to perform control so that hydraulic oil flows in a case of a specific pressure difference or larger by using an appropriate minimum operation differential pressure. Then, because the passage bolt 10B includes the check valve mechanism 35, it is possible to downsize the oil passage plates 102 to 104 and eventually the entire oil passage body 101, as compared to a case where a check valve and a bolt are separately provided.
A passage bolt 10C (corresponding to a “fastening bolt” in the claims) according to the present embodiment is different from the above-described passage bolt 10B according to the second embodiment in the following points. That is, as illustrated in
Furthermore, although the above-described passage bolt 10B according to the second embodiment has, on an outer surface, the annular recess 18 formed on a portion at a height where the lower branch passage 17B is disposed, an annular recess 18 is not formed on the passage bolt 10C according the present embodiment. Instead, in the present embodiment, as similar to an inner diameter of a bolt insertion hole 106 of a first oil passage plate 102, an inner diameter of the bolt insertion hole 106 of a second oil passage plate 103 is larger than an outer diameter of a corresponding portion of the passage bolt 10C, and a gap is formed between an inner surface of the bolt insertion hole 106 of the second oil passage plate 103 and an outer surface of the passage bolt 10C. Moreover, the gap is connected to a gap between an inner surface of the bolt insertion hole 106 of the first oil passage plate 102 and the outer surface of the passage bolt 10C, by which hydraulic oil that flows through an oil passage 111 of the first oil passage plate 102 can pass through the gaps between the inner surface of the bolt insertion hole 106 of each of the first and second oil passage plates 102 and 103 and the outer surface of the passage bolt 10C, pass through the orifice 17X, and then flow into an oil passage 111 of a third oil passage plate 104.
By the way, as illustrated in
The hydraulic control device 100 of this type is provided with a delay part 44 having the check valve mechanism 35 and the orifice 17X in a middle of an oil passage 111 communicating between an oil pump 94 and the pressure accumulation device 130. The check valve mechanism 35 has the pressure accumulation device 130 disposed at an upstream side of an allowable flow direction and the oil pump 94 mounted at a downstream side of the allowable flow direction, and allows hydraulic oil to flow from the pressure accumulation device 130 side to the oil pump 94 side, while regulating flow of hydraulic oil from the oil pump 94 side to the pressure accumulation device 130 side. The orifice 17X is provided in parallel with the check valve mechanism 35. Hereinafter, among the oil passages 111 communicating between the oil pump 94 and the pressure accumulation device 130, an oil passage 111 closer to the pressure accumulation device 130 relative to the delay part 44 is referred to as a pressure accumulation device-side oil passage 111A as appropriate, and an oil passage 111 closer to the oil pump 94 relative to the delay part 44 is referred to as a pump-side oil passage 111B as appropriate.
In the delay part 44, when pressure in the pressure accumulation device-side oil passage 111A is higher than pressure in the pump-side oil passage 111B (a minimum operation differential pressure or higher), a valve opening 37 of the check valve mechanism 35 opens and hydraulic oil flows at a high speed toward the pump-side oil passage 111B, and when pressure in the pressure accumulation device-side oil passage 111A is lower than pressure in the pump-side oil passage 111B, the valve opening 37 of the check valve mechanism 35 closes and hydraulic oil flows at a low speed toward the pressure accumulation device-side oil passage 111A via the orifice 17X.
The above-described hydraulic control device 100 operates as follows. That is, when the engine 98 is driven during a normal traveling of a vehicle 99, the oil pump 94 operates and a high oil pressure is generated in the pump-side oil passage 111B. The hydraulic oil in a high-pressure state passes at a low speed through the orifice 17X of the delay part 44 and reaches the pressure accumulation device 130, and pressure in the pressure chamber 131 gradually increases and accumulates. When sufficient pressure is accumulated in the pressure chamber 131, the solenoid valve 133 is closed to maintain a pressure accumulation state of the pressure chamber 131. After that, once the engine 98 stops for idle reduction, or the like, the pressure in the hydraulic integrated circuit 110 is reduced while the pressure accumulation state in the pressure chamber 131 is maintained. Then, when the engine 98 starts again, the solenoid valve 133 is switched to an open state to open the pressure chamber 131, hydraulic oil passes through the check valve mechanism 35 at a high speed, and a rise in pressure in the pump-side oil passage 111B is assisted.
Here, in the hydraulic control device 100 according to the present embodiment, the check valve mechanism 35 of the delay part 44 and the orifice 17X are disposed on the passage bolt 10C, and therefore, the delay part 44 can be provided only by attaching the passage bolt 10C. Thus, by using the passage bolt 10C having the check valve mechanism 35 and the orifice 17X as a bolt, it is possible to downsize the oil passage plates 102 to 104 and eventually an entire oil passage body 101, as compared to a case where the check valve mechanism 35 and the orifice 17X are provided separately from the bolt.
Next, a passage bolt 10D (corresponding to a “fastening bolt” in the claims) according to the present embodiment will be described with reference to
Specifically, in the passage bolt 10D, there is formed a central hole 20 that extends along a central portion of the passage bolt 10D and opens from a tip end surface (a tip end surface of an insertion part 11) to a base end surface (a base end surface of a head part 30). In the central hole 20, there is formed a large diameter part 21 with a diameter of the base end side end portion increasing stepwise. A tip end side of the large diameter part 21 is disposed above an upper branch passage 17A and is positioned slightly below an end surface of a tip end side of the flange 31 of the head part 30. A base end side end portion of the large diameter part 21 has a diameter increasing in a tapered manner, and a head base end surface 30E extends outward from the base end part.
The large diameter part 21 has an opening on a base end side closed by a lid 48, and houses a movable tubular body 46 that has a cap structure in which one end is bottomed and the bottom part 46A is disposed at a step surface 22 side between the large diameter part 21 and a tip end side thereof, and a compression coil spring 47 that is disposed between the bottom part 46A of the movable tubular body 46 and the lid 48 and presses the movable tubular body 46 toward the step surface 22 side. Here, an inside of the central hole 20 is divided by the movable tubular body 46 (especially the bottom part 46A) into a spring housing chamber 23 on a base end side and a trunk passage 16 on a tip end side. It should be noted that a projection 46B is provided on an outer surface of the bottom part 46A of the movable tubular body 46.
As illustrated in
Furthermore, on the disk part 48A of the lid 48, a recess 48B is formed at each of three points in a circumferential direction. A minute passage 49 generated between the recess 48B and the caulking part 30F connects inside and outside of the spring housing chamber 23. It should be noted that upper and lower outer edges of the disk part 48A are chamfered.
It should be noted that, in the present embodiment, only the upper branch passage 17A is formed as a branch passage 17 of a communication passage 15, and hydraulic oil flows from an oil passage 111 of a first oil passage plate 102 to an oil passage 111 of a third oil passage plate 104, or from the oil passage 111 of the third oil passage plate 104 to the oil passage 111 of the first oil passage plate 102.
The shock absorbing part 45 acts as follows. First, the movable tubular body 46 is always pressed by the compression coil spring 47 and is in contact with the step surface 22. Then, when pressure in a hydraulic integrated circuit 110 rises sharply, and the outer surface of the bottom part 46A of the movable tubular body 46 receives the pressure, the movable tubular body 46 elastically deforms the compression coil spring 47 and linearly moves toward the lid 48 side, by which inner volume of the trunk passage 16 increases, and therefore, an increase in pressure in the hydraulic integrated circuit 110 is reduced. At this time, the movable tubular body 46 linearly moves smoothly, because the spring housing chamber 23 and outside of the spring housing chamber 23 communicates with each other by the minute passage 49.
Thus, because the passage bolt 10D according to the present embodiment is provided with the shock absorbing part 45, an increase in pressure in the hydraulic integrated circuit 110 is reduced. Furthermore, because the bolt is provided with the shock absorbing part 45, it is possible to downsize the oil passage plates 102 to 104 and eventually an entire oil passage body 101, as compared to a case where the shock absorbing part 45 and the bolt are separately provided. Furthermore, because the number of parts can be reduced, assembly work of the oil passage body 101 can be simplified.
A passage bolt 10E according to the present embodiment is different from the above-described passage bolt 10D according to the fourth embodiment in that a check valve mechanism 35Z is provided in a middle of a trunk passage 16. Details will be described below.
As illustrated in
A spring retaining member 28 that sandwiches the compression coil spring 39 with the valve body 38 is fixed to a position close to a tip end part of the trunk passage 16. As illustrated in
In the check valve mechanism 35Z, as similar to the above-described check valve mechanism 35 according to the second embodiment, the valve opening 27 is always closed by the valve body 38 pressed by the compression coil spring 39. Then, when pressure is applied to the valve body 38 from the valve opening 27 side (when differential pressure becomes larger than a minimum operation differential pressure), the valve body 38 separates from the valve opening 27 against pressing force of the compression coil spring 39, and the valve opening 27 is opened. Hydraulic oil that has passed through the valve opening 27 passes through the passage 29 and flows down to a downstream side. With the above-described configuration, in the present embodiment, flow of hydraulic oil from an oil passage 111 of a first oil passage plate 102 to an oil passage 111 of a third oil passage plate 104 is allowed, however, flow of hydraulic oil from the oil passage 111 of the third oil passage plate 104 to the oil passage 111 of the first oil passage plate 102 is regulated.
Because the passage bolt 10E according to the present embodiment is provided with the check valve mechanism 35Z and the shock absorbing part 45, it is possible to downsize the oil passage plates 102 to 104 and eventually an entire oil passage body 101, as compared to a case where the check valve mechanism 35Z and the shock absorbing part 45 are separately provided. Furthermore, because the number of parts can be reduced, assembly work of the oil passage body 101 can be simplified.
Furthermore, as illustrated in
A passage bolt 10F according to the present embodiment is different from the above-described passage bolt 10E according to the fifth embodiment in a direction of a check valve mechanism 35Z. Specifically, as illustrated in
With the above-described configuration, flow of hydraulic oil from an oil passage 111 of a third oil passage plate 104 to an oil passage 111 of a first oil passage plate 102 is allowed, however flow of hydraulic oil from the oil passage 111 of the first oil passage plate 102 to the oil passage 111 of the third oil passage plate 104 is regulated.
It should be noted that, as illustrated in
A passage bolt 10G according to the present embodiment illustrated in
By the way, for example, in an automatic transmission as a transmission 90 (refer to
Here, the orifice 17X may be provided in a middle of an oil passage 111C communicating between the solenoid valve 133 and the clutch 92C, and a shock absorbing part 45 may be provided between the orifice 17X and the solenoid valve 133 in order to absorb and dampen pulsation of pressure of hydraulic oil that passes through the orifice 17X.
Because the passage bolt 10G according to the present embodiment is provided with the shock absorbing part 45 and the orifice 17X, it is possible to obtain the above-described circuit configuration by using the passage bolt 10G instead of an ordinary bolt. Furthermore, it is possible to downsize oil passage plates 102 to 104 and eventually an entire oil passage body 101, as compared to a case where the shock absorbing part 45 and the orifice 17X are provided separately from the bolt.
Although an upper branch passage 17A serves as an orifice 17X in the above-described passage bolt 10G according to the seventh embodiment, an annular member 50 may be attached to an opening part on a tip end side of a trunk passage 16, and an inside thereof may serve as an orifice 51 as in a passage bolt 10H according to the present embodiment as illustrated in
As with a passage bolt 10I (corresponding to a “fastening bolt” in the claims) illustrated in
A passage bolt 10J (corresponding to a “fastening bolt” in the claims) illustrated in
(1) Although a communication passage 15 has a hole shape and is formed so as to open to an outer surface of one of passage bolts 10A to 10J in the above-described embodiments, a communication passage 15 may be formed in a groove shape on a side surface of a passage bolt 10K as illustrated in
(2) Although a trunk passage 16 is open to a tip end surface of one of the passage bolts 10A to 10J in the above-described embodiments, an end portion of the tip end surface may be closed as illustrated in
(3) In the above-described fourth to seventh embodiments, a shock absorbing part 45 may be configured as follows. That is, a lid 48 may have a sealed structure, so that air in a spring housing chamber 23 is compressed as a movable tubular body 46 moves. In this case, a compression coil spring 47 may or may not be provided in the spring housing chamber 23. Furthermore, a diaphragm or a bellows may be provided instead of the movable tubular body 46. Specifically, as illustrated in
(4) As illustrated in
(5) In a hydraulic control device 100, the above-described passage bolts 10A to 10N and a bolt 10 that does not have a communication passage 15 may be used in combination as appropriate.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/018470 | 5/1/2020 | WO |