Patent Application
20160222997
This invention is a set of fastening multilayer connectors connected together. The connectors have flanges on both sides and are flat in the middle. This kind of connectors is applicable to connect rigid non-metallic parts that have grooves. By snapping or inserting the connector flanges into the parts grooves, the connector can connect the two parts tightly.
The parts to be connected are usually made of rigid non-metallic materials, such as fiberglass, or plastic made by rotational molding, injection molding or blow molding. These parts have grooves at the junction to connect to another piece. The connector has flanges on both sides and flat in the middle. By snapping or inserting the connector flanges into the parts grooves, the connector can connect the two parts tightly. Fiberglass product is generally handmade, so the final product is usually not as accurately made as the design; And plastic made by rotational molding, injection molding or blow molding is thermoplastic product, so the final plastic products usually deform after releasing from mold and cooling down. All these product deficiencies will lead to the difficulties of connecting the parts together tightly and perfectly. If allowing the groove tolerance to increase in the parts, it may increase the gap between the parts or the gap between the connector and groove, making it more difficult to be tightly fastened.
This invention is to provide a solution to connect or assemble parts that are lack of accuracy at its grooves at the connection. This invented connector is longitudinally flexible or bendable, and the flanges on both sides of it are transformable into any shape to suit the groove of the parts to be connected. The connector is very strong latitudinally or laterally to resist bending and tensile forces. This invention is a continuous set of fastening connectors spirally connected together. It has a strip or band looking longitudinally, and the connectors have triangular or other shaped flanges on both sides and flat in between. The connector has an inner layer and an outer layer. The inner layer of the connector is a continuous set of metal wire or strip, forming into triangular or other shaped flanges on both sides and flat in between. The outer layer of the connector is made of elastic or flexible non-metallic materials. The inner layer is placed inside the outer layer. The connector is applicable to rigid non-metallic parts that has triangular or other shaped grooves. By snapping or inserting the connector flanges into the parts grooves, the connector can connect the two parts tightly.
The inner connecting member may also be made of metal strip segments by cutting, punching, sawing into a similar spiral multilayer body.
The outer connecting member may also wrap around or suit the inner layer member.
At the flat middle part, between the outer and inner layers, more metal wire can be added in the longitudinal direction.
The inner connector can be used alone as a connector to use, and also can be used by having part of the outer layer combined together to use as a connector.
Easy to connect to assemble or disassemble: the outer connector of the present invention is made of soft, elastic or flexible material , so it is easy to snap into grooves and to be removed.
Reduced weight: the outer connecting member of the present invention is made of soft, elastic or flexible material, so the connecting member is lighter than metal or fiberglass materials.
Gap reduction mechanism: the outer connecting member of the present invention is made of elastic or soft material, so it can form a tight connection at the connector and the parts grooves.
Reduced production cost or connector flexibility: the present invented connector can be bent easily longitudinally, so the invented connector can be used on the same connection that has the same or similar groove and the same or similar length of the connecting part, without having to make another mould or product for this connection.
In which:
Point 1 is the outer member made of non-metallic soft, elastic or flexible material.
Point 2 is the inner member made of spring steel wire.
The following is an example on how to operate the fastening connector with the drawings:
As shown in
The connector is suitable to connect rigid non-metallic material parts, such as hand-made fiberglass assembly boats and watercrafts, as well as plastic assembly boats and watercrafts made by rotational molding, injection molding or blow molding. Examples are: assembly kayak, assembly rowboat and assembly stand up board which have triangular grooves at their connecting parts, and require the use of fastening bands to assemble separated pieces together.
The present invention is also applicable to connect parts that are made of non-metallic materials with grooves.
