Patent Application
20080145182
1. Field of the Invention
The present invention relates to a fastening element for mineral constructional components that includes a stem having rotation application means for a setting tool and provided at one of its ends, and a thread-tapping thread extending at least partially along the stem and having side flanks.
2. Description of the Prior Art
Fastening elements of the type described above are screwed in boreholes, which were preliminary formed in a mineral constructional component, e.g., in concrete or breakwork, with the self-tapping thread cutting into a borehole wall, and with the fastening element being anchored in the borehole by the produced undercuts for transmitting a load to the borehole wall. The fastening element is formed, e.g., as a screw with a hexagon or square head provided at one end of the screw stem and serving as rotation application means. Alternatively, a fastening element can be formed, e.g., as a sleeve having an inner thread and used as internal rotation application means, and having a thread-tapping thread on its outer side.
European Patent EP 0697 071 B 1 discloses a fastening element for a mineral constructional component and formed as a thread-tapping screw having a stem with rotation application means provided at one of its end and with a thread-tapping thread extending regionwise along the stem. The flank angle of the thread amounts to from 35° to 50°, and ratios of the outer diameter of the thread to the root diameter of the stem and to the thread pitch amount, respectively, from 1.25 to 1.5 and from 1.5 to 1.6.
For an optimal carrying capability of such fastening elements, the size and the quality of the undercut surfaces, which are produced in the constructional component by the self-tapping thread, are of a paramount importance. The drawback of the fastening element of the above-discussed European Patent consists in that with the ratios discussed above, the constructional component can be damaged during tapping of the thread, which leads to a noticeable reduction of the carrying capability of the set screw.
Accordingly, an object of the invention is to provide a thread-tapping fastening element for mineral constructional components and having advantageous load-bearing and setting characteristics.
This and other objects of the present invention, which will become apparent hereinafter, are achieved by providing a fastening element of the type discussed above and in which the side flanks form together an angle from 10° to 35°, a ratio of an outer diameter of the thread to a root diameter of the stem amounts to from 1.1 to 1.4, and a ratio of the outer diameter of the thread to a pitch of the thread amounts to from 1.4 to 1.7.
With smaller thread flanks and with above-mentioned ratios, the thread is cut more easily upon setting of the fastening element in the constructional component, and the produced undercut surfaces in the constructional component correspond essentially to the negative shape of the thread-tapping thread. At the same undercut depth, a smaller undercut volume is formed in the constructional component, which results in a noticeably smaller damage of the mineral constructional component than is the case with fastening elements known up to the present.
Because a smaller undercut volume is produced in the constructional component, the screw-in resistance to the inventive fastening element is reduced. In addition, less drilling dust is produced upon setting of the fastening element according to the present invention. Altogether, the fastening element according to the present invention not only has an improved load-bearing capability but also has noticeably improved setting characteristics.
Advantageously, a thread width at its outer circumference is smaller than 0.5 mm. It is particular advantageous when this width is less than 0.3 mm. This width, in particular in combination with the flank angle of the thread discussed above, permits to form, in the constructional component, advantageously, a negative form corresponding to the thread. The constructional component is noticeably less damaged than when the thread has a sturdy profile.
Advantageously, the thread has spaced from each other and opening radially outwardly recesses. The recesses are generally in form of, e.g., rectangular or triangular indentations which form so-called cutting teeth for the thread and which contribute to tapping of a thread in a constructional component.
Advantageously, the stem has at its end opposite the rotation application means, an insertion section and the thread extends from a region of the opposite end, and the recesses are provided in the region of the opposite end. Thus, the recesses advantageously facilitate tapping at the beginning of the tapping process, with the regions of the thread without recesses penetrating in the pre-tapped counter-thread.
Advantageously, the flanks of the thread are divergent and each has a least two flank sections. The radially outer flank sections of the flanks form an angle from 10° to 35°, and at least the flank sections of the flanks adjacent to the thread root form a further angle that is greater than the angle formed by the radially outer flank sections. Thus, the thread has two flank angles as it diverges toward the thread root with two different angle values, with the angle of the outer flank sections of the thread occupying an advantageous region. The height of the outer section of the thread, which is formed by the radially outer flank sections, is advantageously so selected that it is this thread section that forms the main portion of the undercut in the constructional component. The thread section, which adjoins the outer thread section and which has a larger angle, advantageously compresses the rim of the tapped counter-thread and smoothes the eventual material outbreaks. Advantageously, the thread has only two sections, with the inner thread section, which is located between the outer thread section and the thread root, having a flank angle from 50° to 150°.
The novel features of the present invention, which are considered as characteristic for the invention, are set forth in the appended claims. The invention itself, however, both as to its construction and its mode of operation, together with additional advantages and objects thereof, will be best understood from the following detailed description of preferred embodiment, when read with reference to the accompanying drawings.
The drawings show:
A fastening element 11 according to the present invention for mineral constructional components, which is shown in
An angle W of flanks 23 and 24 of the thread 21 amounts to 30°, a ratio of an outer diameter A of the thread 21 to a root diameter K of the stem 12 amounts to 1.3, and a ratio of the outer diameter A of the thread to a pitch P of the thread 21 amounts to 1.55. Width B of the thread 21 at its circumference amounts to 0.30 mm.
Though the present invention was shown and described with references to the preferred embodiment, such is merely illustrative of the present invention and is not to be construed as a limitation thereof and various modifications of the present invention will be apparent to those skilled in the art. It is therefore not intended that the present invention be limited to the disclosed embodiment or details thereof, and the present invention includes all variations and/or alternative embodiments within the spirit and scope of the present invention as defined by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2006 000 539.2 | Dec 2006 | DE | national |
