The present disclosure pertains generally to devices, systems, and methods for hanging gutter systems with hanging means situated inside the gutter, and more particularly to fastening supports for half round gutters.
Fastening supports for gutters exist, including hangers that are meant to be installed internal to the gutter. Such hangers are generally designed for use with gutters that have a vertical back that faces the structure where the gutter is hung (such as the common “K-style” gutter profile). When a load is placed on this type of gutter, such as from snow or ice, the gutter is prevented from bending downwardly by the back of the gutter which contacts the supporting structure. However, if such an internal hanger is used with a half round gutter profile, the curved back of the gutter is unsupported, and has a tendency to bend downward when under a loading condition.
There is therefore a need for an internal gutter fastener that is suitable for supporting half round gutter under loaded conditions.
Embodiments disclosed herein are directed to fastening support devices and systems, particularly for hanging half round gutter. A fastening support device includes engagement portions configured for internal engagement with each of the front and the rear of a gutter. For example, a front gutter engagement portion may engage with an inwardly bending front edge (such as a reverse bead) of the gutter. A rear face of the device may be configured to provide support to a curved rear gutter wall, such as the rear wall of a half round gutter. To this end, the rear face may include a substantially vertical upper portion adjacent a curved lower portion. A support body of the device may include a substantially planar lower surface, two or more internal supports projecting upwardly from the lower surface, and one or more thin walls interconnecting the internal supports and the lower surface. These features provide structural rigidity to the device and support the gutter to resist bending under heavy loads. Additional features of the device provide ease of installation and improved aesthetics of the overall gutter system.
According to one or more embodiments, a fastening support device is structurally configured to cooperate and engage with a half round gutter having an inwardly bending front edge, a rear edge, and an internal gutter wall. The device further cooperates with a fastener. The device includes: a support body having a front end and a rear end opposing the front end; a front gutter engagement portion disposed at the front end and structurally configured for engagement with the inwardly bending front edge of the half round gutter; a rear gutter engagement portion disposed at the rear end and structurally configured for engagement with the rear edge of the half round gutter, the rear gutter engagement portion having a rear face configured to contact the internal gutter wall, the rear face having a substantially vertical upper portion adjacent a curved lower portion; and a fastener channel structurally configured to receive the fastener therethrough, the fastener channel open to the rear face and accessible from the front end when the front gutter engagement portion is engaged with the inwardly bending front edge; wherein the support body, the front gutter engagement portion, and the rear gutter engagement portion are unitarily formed.
According to one or more embodiments of the device, the front gutter engagement portion is shaped substantially complementary to the inwardly bending front edge of the half round gutter.
According to one or more embodiments of the device, the support body includes a substantially planar lower surface extending between the front gutter engagement portion and the rear gutter engagement portion.
According to one or more embodiments of the device, the support body includes two or more internal supports projecting upwardly from the lower surface.
According to one or more embodiments of the device, the two or more internal supports span an entire width of the support body.
According to one or more embodiments of the device, the two or more internal supports and the lower surface are connected by one or more thin walls.
According to one or more embodiments of the device, the fastener channel extends forwardly along the support body up to a forwardmost internal support of the two or more internal supports.
According to one or more embodiments of the device, the curved lower portion of the rear face extends below the lower surface.
According to one or more embodiments, the device furthering includes a gusset located in an angle formed between the rear gutter engagement portion and the lower surface.
According to one or more embodiments of the device, the gusset includes a rounded edge.
According to one or more embodiments of the device, the rear gutter engagement portion has an inwardly tapered upper edge.
According to one or more embodiments of the device, at least a portion of the fastener channel is open on a side of the support body.
According to one or more embodiments of the device, when the front gutter engagement portion is engaged with the inwardly bending front edge and the rear gutter engagement portion is engaged with the rear edge of the half round gutter, the support body is entirely located internal to the half round gutter.
These and other aspects of the embodiments will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. The following description, while indicating various embodiments and details thereof, is given by way of illustration and not of limitation. Many substitutions, modifications, additions, or rearrangements may be made within the scope of the embodiments, and the embodiments may include all such substitutions, modifications, additions, or rearrangements.
Non-limiting and non-exhaustive embodiments of the fastening support for half round gutters are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of various embodiments. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments.
The detailed description describes non-limiting exemplary embodiments. Any individual features may be combined with other features as required by different applications for at least the benefits described herein. As used herein, the term “about” means plus or minus 10% of a given value unless specifically indicated otherwise. As used herein, the terms “substantially” or “substantially the same” mean that two items are at least 90% the same; for example, a feature described as “substantially parallel” May be parallel to within 90%, an element described as “substantially circular” may be circular to within 90%, and so on.
As used herein, the conjunction “or” is to be construed inclusively (e.g., “A or B” would be interpreted as “A, or B, or both A and B”; e.g., “A, B, or C” would be interpreted as “A; or B; or C; or any two of A, B, and C; or all three of A, B, and C”).
As used herein, disclosure of a singular element is also a disclosure of a plural element and vice versa unless otherwise noted.
In the present disclosure, many features are described as being optional, e.g. through the use of the verb “may” or the use of parentheses. For the sake of brevity and legibility, the present disclosure does not explicitly recite each and every permutation that may be obtained by choosing from the set of optional features. However, the present disclosure is to be interpreted as explicitly disclosing all such permutations. For example, a system described as having three optional features may be embodied in seven different ways, namely with just one of the three possible features, with any two of the three possible features, or with all three of the three possible features.
A front gutter engagement portion 124 is disposed at front end 114, and may extend along an entire width of front end 114, or may only extend along a portion of the width of front end 114. Front gutter engagement portion 124 is structurally configured to engage with inwardly bending front edge 182 of a half round gutter (e.g., gutter 180 of
A rear gutter engagement portion 126 is disposed at rear end 116 (opposite front gutter engagement portion 124). Rear gutter engagement portion 126 is structurally configured for engagement with rear edge 184 of a half round gutter (e.g., gutter 180 of
Rear gutter engagement portion 126 has a rear face 128 which is configured to contact the internal gutter wall (e.g., internal gutter wall 186 of
Support body 112 may have a lower surface 138 which is substantially planar and extends between front gutter engagement portion 124 and rear gutter engagement portion 126. Lower surface 138 may be substantially planar across an entire width of support body 112. In some embodiments, lower surface 138 may be oriented substantially horizontally when fastening support device 110 is installed in a gutter and secured to a substantially vertical support. In other cases, lower surface 138 may be inclined downwardly toward the rear when device 110 so installed. Lower surface 138 is generally located below both front gutter engagement portion 124 and aperture 144 in rear face 128 of rear gutter engagement portion 126. In some cases, lower portion 132 may extend below lower surface 138.
Support body 112 may have two or more internal supports 136 projecting upwardly from lower surface 138. In the shown embodiment, internal supports 136 may span an entire width of support body 112. Some or all of internal supports 136 may project upwardly substantially to a top surface 139 of support body 112. Support body 112 may also include one or more thin walls 146 interconnecting the two or more internal supports 136 and lower surface 138. Thin walls 146 may provide structural rigidity to support body 112, while reducing the overall weight of support body 112 as compared to a comparably shaped solid body. In the embodiment of
Fastening support device 110 may include a gusset 140 located in the angle formed between rear gutter engagement portion 126 and lower surface 138. Gusset 140 may be thin relative to the width of rear gutter engagement portion 126, and may be located substantially in the center of the width of rear gutter engagement portion 126. For example, gusset 140 may have a thickness comparable to the thickness of any of internal supports 136. In some embodiments, gusset 140 may have a rounded edge 142 (see
Rear gutter engagement portion 126 may have an upper edge 134 that is tapered inwardly toward support body 112. Said another way, upper edge 134 may be angled downwardly from the rear to the front of support body 112. This feature may facilitate insertion of fastening support device 110 into gutter 180 and/or improve engagement of rear gutter engagement portion 126 with rear edge 184.
In the shown embodiment, support body 112, front gutter engagement portion 124, and rear gutter engagement portion 126 of fastening support device 110 are unitarily formed (e.g., of single-piece construction). Fastening support device 110 may be manufactured by processes such as injection molding, 3D printing, polymer casting, or others known in the art. Example materials for the construction of fastening support device 110 include plastics suitable for high load mechanical applications, such as blends of polybutylene terephthalate (PBT), polyethylene terephthalate (PET), and/or polycarbonate; acetal homopolymer; or others as known in the art.
In some embodiments, when device 110 is completely inserted into a gutter, that is, when front gutter engagement portion 124 is engaged with inwardly bending front edge 182 and rear gutter engagement portion 126 is engaged with rear edge 184, support body 112 is entirely located internal to the half round gutter. Said another way, when fastening support device 110 is installed in gutter 180 no portion of device fastening support device 110 extends either forwardly or rearwardly beyond gutter 180. In this sense, fastening support device 110 may be considered an entirely internal support device. This feature may be particularly desirable for aesthetic purposes.
Wedge 160 may include an angled face 172 that is rearwardly oriented when the system is installed. The angle, θ, of angled face 172 (with respect to vertical) may generally be selected to correspond to an angle of structure 192 where the system is to be installed. In embodiments, angled face 172 may have an angle of about 7.5, 15, 22.5, 30, 37.5, or 45 degrees offset from vertical, although other angles may be used. In some cases, wedge 160 may not have an angled face (e.g., the rear face of wedge 160 may be substantially vertical).
Wedge 160 may be manufactured by processes such as injection molding, 3D printing, polymer casting, or others known in the art. Wedge 160 may be constructed of similar materials as the fastening support device.
In some embodiments, fastening support device 110 cooperates with a fastener 190 to form a fastening support system 100 (refer, e.g., to
Further provided is a gutter system including (refer, e.g., to
The embodiments of the fastening support for half round gutters and methods of use described herein are exemplary and numerous modifications, combinations, variations, and rearrangements can be readily envisioned to achieve an equivalent result, all of which are intended to be embraced within the scope of the appended claims. Further, nothing in the above-provided discussions of the devices, systems, and methods should be construed as limiting the invention to a particular embodiment or combination of embodiments. The scope of the invention is defined by the appended claims.
This application is a continuation of U.S. patent application Ser. No. 18/543,681, filed Dec. 18, 2023, which is hereby incorporated in its entirety.
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Number | Date | Country | |
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20240209635 A1 | Jun 2024 | US |
Number | Date | Country | |
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Parent | 18543681 | Dec 2023 | US |
Child | 18598780 | US |