The invention relates to a fastening unit for fastening to a workpiece.
In many areas, in particular in the automotive sector, it is necessary to connect the most varied types of components to one another. In many cases, it is, however, not possible to establish a direct connection between the components. For example, they cannot be easily welded to one another due to the respective material properties. Direct screw connections also cannot always be realized since the present geometric conditions do not allow it or only allow it with a considerable effort. With comparatively thin components, such as sheet metal parts, direct screw connections are usually ruled out anyway.
To circumvent the problems described above, a fastening unit is first attached to the component or the workpiece, for example by a riveting process. Such a fastening unit in turn has a functional section that enables a connection to other components or workpieces.
Riveting processes comprise the reshaping of a section of the fastening unit such that an undercut is produced by which the element is reliably connected to the workpiece. A die is usually required for the reshaping of the so-called rivet section of the unit. In the fastening process, the rivet section is guided through a prefabricated hole in the workpiece or is guided by punching through the workpiece and is pressed against the die on the rear side of the workpiece (for example, by a setting device), whereby said rivet section is deformed due to the shaping of the die in order to form the undercut described.
However, due to the shape of the workpiece, it is already frequently difficult or impossible to bring a die into a position suitable for the fastening process.
It is therefore an object of the present invention to provide a fastening unit that can also be efficiently and reliably fastened to the workpiece in such cases.
This object is satisfied by a fastening unit having the features of claim 1.
In accordance with the invention, the fastening unit has a rivet element and a reshaping element that is coupled to the rivet element—preferably captively coupled—and that is movable relative thereto. The rivet element has a rivet section and the reshaping element has a reshaping section and a support section, which is arranged at a region of the reshaping element remote from the reshaping section, for axially supporting the fastening unit at an abutment. The rivet section and the reshaping section are designed such that, on an axial relative movement between the rivet element and the reshaping element that is produced by an introduction movement, the rivet section cooperates with the reshaping section and can be reshaped by it in a radial direction.
The relative movement of the elements is a movement toward one another. It is produced when the abutment slows down an introduction movement of the reshaping element while the rivet element still moves in the introduction direction.
The support section and the reshaping section are in particular arranged at oppositely disposed ends of the reshaping element and are spaced apart from one another.
The reshaping section thus acts as a reshaping die. Due to the coupling, which is in particular captively designed, of the rivet element and the reshaping element, the fastening unit ultimately provides its own die. The user can therefore be supplied with a prefabricated component which he can then use without pre-assembly. The provision of a separate, wear-prone die is no longer necessary. Only one abutment has to be present.
The rivet element and the reshaping element can be separate components. However, it is also conceivable, for example, that the two elements are connected to one another in one piece and have a desired breaking point or a desired bending point that allows a relative movement of the two elements on an exceeding of a specific force. The two elements are in particular no longer connected to one another in one piece after the completion of the fastening process.
The rivet element and the reshaping element can be coupled to one another by means of the rivet section and the reshaping section. The reshaping section can for this purpose have a coupling section. The reshaping section is in particular sectionally introduced, preferably plugged in or pressed in, into a recess of the rivet section. The coupling section can diverge away from the rivet section in an axial direction, e.g. it can be sectionally conical.
The rivet section and/or the reshaping section can be designed in ring shape, in particular in circular ring shape. A rotationally symmetrical design of said sections and/or further sections of the rivet element and/or of the reshaping element is advantageous in many cases since it enables a simple manufacture and/or assembly of the fastening unit. However, a symmetrical design, in particular a rotationally symmetrical design, can be deviated from for certain applications.
The reshaping element can comprise an outer contour that does not project over an outer contour of the rivet section in the radial direction in order to facilitate the introduction of the fastening unit into the workpiece.
The reshaping section can have a reshaping surface that diverges away from the rivet section in an axial direction, in particular wherein the reshaping surface is curved in order to convert the mentioned relative movement of the two elements into a reshaping of the rivet section. The reshaping surface can adjoin the coupling section in the axial direction, viewed from the rivet element. A transition between the reshaping surface and the coupling section can be continuous or can have an edge.
In accordance with a compact embodiment of the fastening unit, the rivet element and the reshaping element are coaxially arranged.
In a region of the rivet element remote from the rivet section, the rivet element can have a flange section configured for contact with the workpiece and/or a section widened radially relative to the rivet section. This measure increases the reliability of the fastening of the unit to the workpiece. The unit can then engage around the workpiece at both sides by the rear grip produced by reshaping and by the flange section or the widened section.
The fastening unit can be provided for the use at a pre-punched workpiece. It can, however, also be self-punching. The reshaping element in particular comprises a punching section at an end remote from the reshaping section.
In accordance with an embodiment of the unit, the support section has a support surface that comprises an elevated portion and/or a cut-out. The cut-out can (partly) receive the punched-out slug in a self-punching unit. For example, the cut-out is defined by a piercing edge that rises from the support surface.
The rivet element and/or the reshaping element can have a throughgoing axial opening. The elements can be formed like a sleeve. They can at least sectionally be provided with an internal thread in order thus to functionally act as a nut element. The reshaping element—whether provided with a blind bore or with a throughgoing bore—preferably has an internal thread. In some embodiments, the reshaping element is designed as considerably more solid than the rivet element, in particular when the reshaping element acts as a stabilizing element and/or as a spacer, as will be explained further in the following. It can therefore better absorb forces that are introduced by the thread.
Provision can also be made that the rivet element is closed in the axial direction. It can have a cover-like design. In this embodiment, the rivet element, for example, closes a throughgoing axial opening of the reshaping element.
The rivet element and/or the reshaping element can have a functional section having an internal thread or an external thread. The fastening unit can have the functionality of a nut or of a (threaded) bolt. Embodiments with a combination of these functionalities are also possible.
The rivet section and/or the reshaping section and/or the support section in particular has/have at least one feature providing security against rotation, in particular at least one rib and/or groove extending at least sectionally in the axial direction or the radial direction. An outer contour of said sections can also bring about a security against rotation, namely if it deviates from a circular basic shape. The basic shape can, for example, be oval or a triangle, a square, or a polygon. The corners and edges of these basic shapes are preferably rounded.
The present invention further relates to a component assembly comprising a workpiece, in particular a sheet metal part, and a fastening unit in accordance with at least one of the embodiments described above fastened to the workpiece. A reshaped section of the rivet section in this respect at least sectionally engages behind the workpiece at a side remote from an introduction side. The introduction side is the side of the workpiece from which the fastening unit is introduced into the workpiece. The workpiece can be a closed or a partly open hollow section.
In accordance with an embodiment, the reshaping element is supported in the axial direction at the workpiece, in particular at an end of the reshaping element remote from the reshaping section.
The reshaping element can extend through a hollow space of the workpiece, which also has a positive effect on the mechanical stability of the workpiece.
In accordance with an embodiment of the fastening unit, an axial extent of the rivet element is smaller than that of the reshaping element, in particular if the latter is to act as a spacer or as a stabilizing element (see above). The axial extent of the reshaping element can be adapted to the geometry of the hollow section workpiece to be stabilized or of the hollow space to be spanned. The rivet element can be a standard element whose axial extent is selected independently of the geometry of the workpiece described above. For example, the axial extent of the reshaping element is greater than twice, 3 times, 4 times, or 5 times the axial extent of the rivet element in a non-deformed state (that is prior to fastening to the unit at the workpiece).
The workpiece can have a prefabricated opening for receiving the fastening unit. However, it is also possible to obtain the component assembly by the use of a self-punching fastening unit. A slug punched out of the workpiece by the fastening unit can be clamped between the fastening unit and the workpiece so that it cannot wander around in a disturbing manner.
In accordance with an embodiment of the component assembly, the abutment is formed at the workpiece.
The invention further relates to a method of manufacturing a component assembly in accordance with any one of the embodiments described above comprising the steps:
The relative movement of the elements is a movement of the elements toward one another.
In accordance with an embodiment of the method, the fastening unit is introduced into the workpiece and is fixed thereto by means of a single-step axial introduction movement. Therefore, no mutually opposed movements are required to effect the introduction and the fixing of the unit. These two processes can therefore take place in the course of a single movement that can be continuous or that can comprise an application of force and/or a speed of movement that is variable in time, which considerably simplifies the fastening process.
The introduction of the fastening unit into the workpiece and the fixing of the fastening unit to the workpiece can be produced by movement components of the same direction, in particular wherein the movement components merge into one another.
The present invention will be described in the following purely by way of example with reference to advantageous embodiments and to the enclosed drawings. There are shown:
The reshaping element 14 has a reshaping section 16 that diverges away from the rivet element 12 and that sectionally has a curvature in the present example. The section 16 can also have a conical shape. It is provided with ribs 18 providing security against rotation that extend in the axial direction and that are arranged distributed in the peripheral direction. At the end remote from the reshaping section 16, the reshaping element 14 has a support surface 20 from which an elevated portion 22 extends. The element 14 further has a central bore 24 having an internal thread 26.
The reshaping section 16 is sectionally pressed into a ring-shaped rivet section 28 of the rivet element 12 so that the elements 12, 14 are captively coupled to one another. The rivet section 28 is provided at its outer side with ribs 30 providing security against rotation that extend in the axial direction and that are arranged distributed in the peripheral direction. At the end remote from the rivet section 28, the rivet element 12 has a collar 32 that diverges away from the rivet section 28, that is conical, but that can also be curved. Additionally or alternatively, a flange section can be provided here that has a contact surface that can be brought into contact with the workpiece.
The elements 12, 14 are substantially rotationally symmetrical. However, in certain applications it may also be advantageous to select a substantially oval cross-sectional shape—viewed in a plane perpendicular to the axis A. Other cross-sectional shapes, such as square, rectangular, or polygonal shapes, can likewise be used. Corners and/or edges of the basic shapes can be rounded.
In
The reshaping section 16 can be easily recognized in
With reference to
The workpiece 42 is pre-punched, i.e. it already has a hole 44 at the beginning of the fastening process through which the unit 10 can be introduced into the workpiece 42. The unit 10 can generally also be self-punching.
The fastening of the unit 10 to the workpiece 42 takes place by a setting device, not shown, that acts on the pressure surface 36 and thus moves the unit 10 in the introduction direction E.
In
The elevated portion 22 was pressed into the workpiece section 46 in the end state shown in
The ribs 30 secure the element 12 against a rotation relative to the workpiece 42 since they have dug into the wall of the hole 44. Ribs 18 provide a security against rotation between the elements 12 and 14.
It is understood that the fastening of the unit 10 can also be carried out without an elevated portion 22. It must further be pointed out that the unit 10 can also be used for other workpieces than hollow sections. The support surface 20 (with or without an elevated portion 22) can then be supported at a separate contact surface in the fastening process. Under certain circumstances, it is also conceivable that the reshaping element 14 is removed and—if desired—reused after the completion of the fastening process.
Once the unit 10 has been reliably fastened to the workpiece 42, the internal thread 26 can be used for fastening further components to the workpiece 42.
An essential aspect of the unit 10 is that, as a pre-assembled component, it comprises both a rivet element and the die required for its fastening. This enables the fastening of the rivet element in particular in situations in which the die cannot be moved into the required position. In the above-described embodiment, the reshaping element 14 acting as a die simultaneously serves as a fastening element in the actual sense since it has the internal thread 26. It is generally also possible to provide the rivet element 12 with an internal thread, for example, in a region of the collar 32 that then preferably has a larger axial extent.
While the reshaping element 14 in accordance with
It is generally conceivable that, instead of the rivet element 12 shown, a rivet element is used as is described with reference to
Deviating from the embodiments 10, 10b and 10c described above, the rivet element 12 of the unit 10d is closed at one side and forms a kind of cover that closes a central, throughgoing bore 24A in the reshaping element 14 at one side. The bore 24a is sectionally provided with an internal thread 26.
The cover-like character of the rivet element 12 can be easily seen from
The reshaping element 14 of the unit 10d is shown in perspective views in
A pre-assembled state of the elements 12, 14 or of the unit 10d is shown in
This process is shown in
From the moment at which the reshaping element 14 is supported at the hollow section 42, the introduction movement results in a relative movement of the elements 12, 14 that—as already described—leads to a reshaping of the rivet section 12.
Similarly to the unit 10, the fastened unit 10d now acts as a blind bore which is closed at one side, which has an internal thread 26, and to which another component can be fastened. However, the opening of the bore lies on the other side of the hollow section 42 than in the component assembly shown in
The support-side end of the unit 10d can also be designed as shown in
The described fastening units 10 to 10d have in common that they can be introduced into and fastened to the workpiece by means of a single introduction movement. Two-stage or multi-stage fastening processes having opposed movement components are considerably more complex.
10, 10a,
10
b,
10
c
10
d fastening unit
12 rivet element
14 reshaping element
16 reshaping section
18, 30, 30a rib providing security against rotation
20 support surface
22 elevated portion
24, 24a bore
26 internal thread
28 rivet section
32 collar
34 chamfer
36 pressure surface
38 reshaping surface
40 coupling section
42 workpiece
44, 44a hole
46 workpiece section
48 bolt section
50 external thread
52 support shoulder
54 support surface
Number | Date | Country | Kind |
---|---|---|---|
10 2019 117 086.9 | Jun 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2020/067729 | 6/24/2020 | WO | 00 |