The present invention relates to faucets for delivering water from a water source and, more particularly, to faucets for delivering potable water having reduced amounts of metal contaminants.
Current faucet systems for delivering potable water include a spout that dispenses the water from the water source. The spout is commonly formed of a metal, such as brass, chrome, or steel. Truly potable water should have only a minimal amount of chemical and metal contaminants. Accordingly, the type of metals used to form the spout and the size of the spout are typically limited in order to prevent or minimize the release of undesirable chemical and metal contaminants. For this reason less expensive, more corrosive metals, such as zinc, typically cannot be used in forming a spout for dispensing potable water, thus thwarting efforts to make less expensive faucets. Furthermore, the amount of metal contaminants released in the water is related to the size of the metal spout through which the water flows and is dispensed. For this reason, spout design and size is also typically limited.
Accordingly, a need remains for a faucet having a spout that minimizes the water's contact with metal, while enabling the use of less expensive metals, retaining the aesthetic qualities and durability of the rigid metal spout, and/or providing flexibility in spout style and size.
The present invention provides a faucet having water isolator couplings. In one illustrative embodiment of the present disclosure, the faucet is used for delivering water from a water source and includes a spout body formed substantially of a metal. The spout body includes an inlet end, an outlet end and a chamber extending between the inlet end and the outlet end. A tube formed of a non-metallic material is enclosed within the chamber and extends between the inlet end and the outlet end. The tube has a receiving end disposed proximal the inlet end and a dispensing end disposed proximal the outlet end. The tube defines a passage extending between the receiving end and the dispensing end. The receiving end is in fluid communication with the water source to communicate the water through the passage. The faucet also includes an inlet coupling formed of a non-metallic material and having a central inlet opening extending therethrough. The inlet coupling is molded about the receiving end of the tube such that the receiving end of the tube is sealingly received within the central inlet opening. The faucet also includes an outlet coupling formed of a non-metallic material and having a central outlet opening extending therethrough. The outlet coupling is molded about the dispensing end of the tube such that the dispensing end of the tube is sealingly received within the central outlet opening. The inlet coupling is sealingly coupled to the inlet end of the spout body to secure the receiving end of the tube to the inlet end of the spout body, and the outlet coupling is sealingly coupled to the outlet end of the spout body to secure the dispensing end of the tube to the outlet end of the spout body, such that the water received in the passage is prevented from entering an area of the chamber between the tube and the spout body.
In one illustrative embodiment of the present disclosure, the inlet coupling has an elongate body defining a central inlet opening extending therethrough. The central inlet opening is in communication with the passage and defines a first end and a second end. The first end sealingly receives the receiving end of the tube. The inlet coupling has a plurality of snap-fingers defined in the second end. Each of the plurality of snap-fingers has an outwardly extending tab, which engages an edge of the inlet end of the spout body.
In another illustrative embodiment of the present disclosure, the inlet coupling has an elongate body defining a central inlet opening extending therethrough. The elongate body has a first end and an opposite second end. The receiving end of the tube is sealingly received in the central inlet opening at the first end. The elongate body has a groove extending about an outer surface of the elongate body adjacent the second end. The inlet coupling further includes a retaining clip. The groove receives a portion of the retaining clip, such that the retaining clip protrudes radially from the groove to engage the inlet end of the spout body.
In still another illustrative embodiment of the present disclosure, the outlet coupling includes an outlet coupling body formed of a non-metallic material and having a central outlet opening extending therethrough. The dispensing end of the tube is sealingly received within the central outlet opening. The outlet coupling body further includes a radially extending lip and a groove adjacent the lip. The outlet coupling includes a clip having a slot. The outlet coupling body is received in the slot such that the clip is at least partially disposed in the groove. The clip extends radially outward from the coupling and abuts the shoulder. The outlet coupling sealingly engages the outlet end of the spout body to secure the dispensing end of the tube to the outlet end of the spout body.
Additional features and advantages of the present invention will become apparent to those skilled in the art upon consideration of the following detailed description of the illustrative embodiment exemplifying the best mode of carrying out the invention as presently perceived.
The detailed description of the drawings particularly refers to the accompanying figures in which:
Referring initially to
More specifically, spout body 14 includes inlet end 16, outlet end 18 and chamber 20 extending through spout body 14 from inlet end 16 to outlet end 18. Chamber 20 is defined by inner wall 19. Spout body 14 is formed substantially of a rigid metal or metal alloy, such as brass, steel, zinc, or chrome. Although the advantages of the present disclosure are particularly appreciated when spout body 14 is formed substantially of metal, spout body 14 may be formed of other materials, such as plastic.
Tube 22 is enclosed within chamber 20 of spout body 14 and includes receiving end 24 positioned proximal inlet end 16 of spout body 14 and dispensing end 26 positioned proximal outlet end 18 of spout body 14. Passage 28 extends through tube 22 from receiving end 24 to dispensing end 26. Receiving end 24 is fluidly coupled to water source 12 to thereby communicate a flow of water from water source 12 to and through passage 28 of tube 22. Tube 22 is formed substantially of a non-metallic material, such as plastic, that releases little to no chemicals or metals into the water flowing through passage 28. In one illustrative embodiment, the material comprises a cross-linked polyethylene or PEX.
Turning now to
Referring still to
Referring now to
As illustrated in
Referring still to
Referring to
Turning now to
Turning now to
Referring still to
Referring now to
Snap fingers 138 are elongate fingers spaced apart from one another and having some resilience, such that snap fingers 138 may flex inward under pressure but snap back to original positions when pressure is relieved. Each of snap fingers 138 includes a tab 140 extending transversely or radially outward from the end of snap finger 138. Elongate body 131 also includes groove 139 extending about body 131. As shown in
Referring back to
Inlet coupling 130 and outlet coupling 144 cooperate to sealingly couple receiving end 24 and dispensing end 26 of tube 22 to inlet end 16 and outlet end 18 of spout body, respectively. In so doing, inlet and outlet couplings 130, 144 isolate the water entering and leaving faucet 110 from contacting the metal components, particularly, spout body 14.
Turning now to
Chamber 20 of spout body 14 is defined by inner wall 19, which includes inlet portion 19a. Spout body 14 may include inlet adapter 216, which, similar to inlet adapter 116 of the previously-described embodiments, assists in fitting spout body 14 to faucet base 218. Inlet adapter 216 may be a discrete component attached to spout body 14 or may be formed as a single unit with spout body 14. In the illustrative embodiment, inlet adapter 216 forms inlet portion 19a of inner wall 19 of spout body 14.
Referring to
Referring to
Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the spirit and scope of the invention as described and defined in the following claims.
This application is a divisional of U.S. patent application Ser. No. 11/313,136, filed Dec. 20, 2005 now U.S. Pat. No. 7,415,991, the disclosure of which is expressly incorporated by reference herein.
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Number | Date | Country | |
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Parent | 11313136 | Dec 2005 | US |
Child | 12228305 | US |