The present disclosure generally relates to a detection of electrical faults in electrical devices, and in particular relates to a method for detecting an electrical fault in electrical and/or electronic components of a wind turbine. Furthermore, the present disclosure relates to a fault detection device adapted for detecting a fault in electrical or electronic components.
Wind turbines are of increasing importance as environmentally safe and reliable energy sources. A wind turbine typically includes a rotor having at least one rotor blade and a hub for converting incoming wind energy into rotational, mechanical energy. A rotation of the hub of the wind turbine is transferred to a main rotor shaft which drives, with or without a gearbox inbetween, an electrical generator. The electrical generator is adapted for converting the mechanical rotational energy into electrical energy. Electrical components connected to the electrical generator may include current transformers, power converters, switchgears or other electrical distribution systems.
In case e.g. a short circuit, an open circuit, a ground fault etc. occurs within the electrical and/or electronic part of the wind turbine, problems may arise with respect to wind turbine maintenance and wind turbine reliability. The electrical/electronic components installed at a wind turbine may be protected by fuses for only few specific electrical faults.
There is, however, a plurality of faults which may degrade the operability of a wind turbine, wherein some of the faults cannot be eliminated by installation of appropriate fuses. Rather, the electrical/electronic components may be monitored during an operation of the wind turbine. Electronic components of the wind turbine may include switchgears for electrical power distribution, the switchgears including a plurality of power modules. These power modules include semiconductor components (e.g. IGBT, “insulated gate bipolar transistor”) which are sensitive to overvoltages.
Electrical faults which may occur within these devices may typically include an open circuit, a short circuit, a ground fault, an insulation fault, a low-arc flash-based current and electrical arcs. For a reliable operation of wind turbines with respect to their electrical and/or electronic components, a continuous monitoring of these components with respect to the electrical faults mentioned above is an important issue.
In view of the above, a fault detection device adapted for detecting an electrical fault at a medium voltage switchgear having at least one power module is provided, the fault detection device including at least one input current sensor adapted for measuring at least one input current of the at least one power module of the medium voltage switchgear, at least one output current sensor adapted for measuring at least one output current of the at least one power module of the medium voltage switchgear, a comparator adapted for comparing the at least one output current with the at least one input current, and a control unit adapted for determining an electrical fault at the at least one power module of the medium voltage switchgear on the basis of the comparison.
According to another aspect a wind turbine having an electrical generator adapted for converting mechanical energy into electrical energy, a medium voltage switchgear and a fault detection device adapted for detecting an electrical fault at the medium voltage switchgear is provided, the fault detection device including at least one input current sensor adapted for measuring at least one input current of the at least one power module of the medium voltage switchgear, at least one output current sensor adapted for measuring at least one output current of the at least one power module of the medium voltage switchgear, a comparator adapted for comparing the at least one output current with the at least one input current, and a control unit adapted for determining an electrical fault at the at least one power module of the medium voltage switchgear from the comparison.
According to yet another aspect a method for detecting an electrical fault at a medium voltage switchgear having at least one power module is provided, the method including the steps of measuring at least one input current of the at least one power module of the medium voltage switchgear, measuring at least one output current of the at least one power module of the medium voltage switchgear, comparing the at least one output current with the at least one input current, and determining an electrical fault at the medium voltage switchgear from the comparison.
Further exemplary embodiments are according to the dependent claims, the description and the accompanying drawings.
A full and enabling disclosure, including the best mode thereof, to one of ordinary skill in the art is set forth more particularly in the remainder of the specification including reference to the accompanying drawings wherein:
Reference will now be made in detail to the various exemplary embodiments, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation and is not meant as a limitation. For example, features illustrated or described as part of one embodiment can be used on or in conjunction with other embodiments to yield yet a further embodiment. It is intended that the present disclosure includes such modifications and variations.
A number of embodiments will be explained below. In this case, identical structural features are identified by identical reference symbols in the drawings. The structures shown in the drawings are not depicted true to scale but rather serve only for the better understanding of the embodiments.
Typically, a main shaft 112 of a rotor of the wind turbine 100 coincides with the incoming wind direction 105. To this end, a yaw angle 106 may be adjusted by a yaw angle adjustment unit (not shown in
In order to adapt a rotational frequency of the main shaft 112 to the velocity or strength of the incoming wind 105, a pitch angle 108 of an individual rotor blade 101 may be adjusted. The at least one rotor blade is connected to a hub 104 of the rotor and is rotatable about its longitudinal axis.
The main shaft 112 connects the hub 104 of the wind turbine 100 to a gearbox 109 which is used to adapt a rotational speed of the main shaft 112 to a rotational speed of an electrical generator 110 which follows the gearbox 109. The electrical generator 110 converts the mechanical rotational energy output from the gearbox 109 into electrical energy. The components following the electrical generator 110 are mainly electrical and/or electronic components which are not shown in
At the output of the electrical generator 110, an electrical connection 114 is provided which connects the electrical generator 110 to a medium voltage switchgear 200. Albeit the switchgear 200 is shown to be arranged within the machine nacelle 103, the switchgear 200 may be arranged at any other location within or nearby the wind turbine 100. Typically, a medium voltage switchgear is used in association with an electrical power system or grid. The electrical switchgear refers to a combination of electrical disconnects, fuses and/or circuit breakers. The switchgear may be manually or automatically operated.
Three input currents, i.e. a first input current 501 of the first power module 201, a second input current 502 of the second power module 202 and a third input current 503 of the third power module 203 are provided by the electrical generator 110. Output currents of the medium voltage switchgear 200 include a first output current 601 of the first power module 201, a second output current 602 of the second power module 202 and a third output current 603 of the third power module 203. The output currents are fed to the main transformer 115 of the wind turbine 100 in order to provide output energy to various electrical loads.
As the medium voltage switchgear 200 includes three individual power modules, i.e. the first power module 201, the second power module 202 and the third power module 203, three input currents, i.e. a first input current 501, a second input current 502 and a third input current 503 are provided by the electrical generator 110 of the wind turbine 100. Furthermore, three output currents are provided by the three individual power modules 201, 202 and 203 of the medium voltage switchgear 200, i.e. the first output current 601 is provided by the first power module 201, the second output current 602 is provided by the second power module 202 and the third output current 603 is provided by the third power module 203.
If the primary and secondary sides of the medium voltage switchgear 200 operate at the same voltage level, the sum of the first, second and third input currents 501, 502 and 503 typically corresponds to the sum of the first, second and third output currents 601, 602 and 603. If, e.g. a short circuit occurs between the power modules 201, 202 and 203 always in the electronics of the power modules 201, 202 and 203, this situation might change. If a ground fault e.g. occurs at the third power module 203, the current balance is disturbed.
In accordance with a typical embodiment indicated herein below with respect to
As shown in
On the other hand, the first, second and third output current sensors 401, 402 and 403 provide a measurement signal indicating a measure of the first output current 601, the second output current 602 and the third output current 603, respectively. One current sensor at the input or output side of a power module 201, 202, 203, more than one current sensor or all current sensors may be provided as at least one of a Hall current sensor, a Faraday rotation sensor, a shunt, an inductive sensor and a current transformer.
If a Hall current sensor is provided, a respective input or output current is determined on the basis of a magnetic field generated by the respective input or output current. As the skilled person is familiar with the operation principle of Hall sensors, this kind of current sensing is not detailed here in order to provide a concise description.
If a Faraday rotation current sensor is provided, a respective input or output current is determined on the basis of a rotation of a polarized light beam propagating in an optical wave guide. A detected polarization rotation is then measured on the basis of the respective input or output current. As the skilled person is familiar with the operation principle of Faraday rotation current sensor, this kind of current sensing is not detailed here in order to provide a concise description.
Moreover, a shunt or shunt resistor may be used for input/output current sensing, wherein the current to be measured passes through the shunt resulting in a measurable voltage drop across the shunt.
The respective current sensors output a signal indicative of the respective input currents 501, 502 and 503 or the respective output current 601, 602 and 603. As can be seen from
Based on a sensing of input and output currents at the medium voltage switchgears 200 and/or at individual power modules 201, 202 and 293, a fault detection device may be designed, a typical embodiment of which is illustrated in
Again, a medium voltage switchgear 200 having a first power module 201, a second power module 202 and a third power module 203 is indicated by a dashed ellipse. It is noted here, in order to simplify the description, that current paths from the electrical generator 110 to an individual power module 201, 202 and 203 of the medium voltage switchgear 200 and current paths from an individual power module 201, 202 and 203 of the medium voltage switchgear 200 to a load (e.g. to a main transformer 115) are not shown in
A signal indicating the sum of the input currents into the individual power modules is output by the input current sum determination unit 304, whereas a signal indicating the sum of the output currents of the individual power modules 201, 202 and 203 is output by the output current sum determination unit 404. Both signals are fed to a comparator 405 which in turn provides a comparison of the sum of the input currents and the sum of the output currents.
The comparator 405 is connected to a control unit 406 which, based on the comparison in the comparator 405, outputs a control signal 407 to control at least one of the power modules 201, 202 and 203 or an entire medium voltage switchgear 200. The control signal 407 may control other electrical/electronic components in the electrical part of the wind turbine such that, once an electrical fault is detected, components may be e.g. switched off in order to avoid further electrical faults to happen.
The control unit may be adapted to provide a control signal for switching off a failed power module once an electrical fault has been detected at this respective power module. If absolute values of input and output currents are compared within the comparator 405, the fault detection device in accordance with the typical embodiment shown in
The comparison performed at the comparator 405 furthermore may include a comparison of at least one output current with at least one input current with respect to its amplitude, a current rise time, a current fall time and a frequency. Furthermore, it is possible to analyze a time behaviour of the respective output current with respect to the respective input current of an individual power module 201, 202 and 203 and/or an entire medium voltage switchgear 200.
Furthermore it is possible, for an individual power module 201, 202 and 203 or for an entire medium voltage switchgear 200, to determine a margin which defines a maximum permissible deviation of the at least one output current 601, 602 and 603 from a respective at least one input current 501, 502 and 503. In accordance with the provision of a margin, a respective power module 201, 202 and 203 may be switched off, if the maximum permissible deviation margin for this respective power module has been exceeded. In addition to that, the respective power module 201, 202 and 203 may be switched off only, if the maximum permissible deviation margin for this power module 201, 202 and 203, respectively, is exceeded for a predetermined time duration.
In contrast to the block diagram shown in
It is noted here that the dashed bold lines correspond to currents paths (output current paths), wherein the thin solid lines correspond to signal lines carrying current signals indicating input and output currents, respectively. Thus, the common output current sensor 400 measures the sum of the output current 601, 602 and 603, wherein the sum of the input currents (current paths are not shown in
The sum of the output currents again is compared to the sum of the input currents by means of a comparator 405, the output of which is connected to a control unit 406 in order to provide a control signal 407. The control signal 407 may then be used to provide additional measures in order to protect the electronic/electrical components of the wind turbine 101 once an electrical fault has been detected by means of the fault detection device in accordance with one of the typical embodiments.
As shown in
Moreover, the fault detection device in accordance with a typical embodiment may include a phase shift determination unit adapted for determining a respective phase shift between the at least one output current 601, 602 and 603 of the at least one power module 201, 202 and 203 of the medium voltage switchgear 200 and the at least one input current 501, 502 and 503 of the at least one power module 201, 202 and 203 of the medium voltage switchgear 200.
Then, at the following step S4, the at least one output current is compared with the at least one input current. The comparison of the at least one output current with the at least one input current may include at least one of a current amplitude comparison, a current rise time comparison, a current fall time comparison and a frequency comparison. Furthermore, a time behaviour of the output current with respect to the input current may be determined. On the basis of the determined time behaviour, it is possible to determine electrical faults within at least one power module 201, 202 and 203 of the medium voltage switchgear 200. In addition to that, the comparison may include the generation of at least one time derivative of the at least one input current and the output current.
Moreover, a margin will be determined which defines a maximum permissible deviation of the at least one output current from the at least one input current.
The procedure advances to a step S5 where an electrical fault at the medium voltage switchgear and/or an individual power module 201, 202 and 203 of the medium voltage switchgear 200 is determined from the comparison performed at the step S4 described above, e.g., a respective power module 201, 202 and 203 may be switched off, if a maximum permissible deviation margin for this power module is exceeded. In addition to that, the respective power module 201, 202 and 203 may be switched off only, if the maximum permissible deviation margin for this power module 201, 202 and 203, respectively, is exceeded for a predetermined time duration.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the described subject-matter, including making and using any devices or systems and performing any incorporated methods. While various specific embodiments have been disclosed in the foregoing, those skilled in the art will recognize that the spirit and scope of the claims allows for equally effective modifications. Especially, mutually non-exclusive features of the embodiments described above may be combined with each other. The patentable scope is defined by the claims, and may include such modifications and other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.