Patent Application
20070217796
The present exemplary embodiments relate to systems wherein objects are presented, delivered or produced by a plurality of sources and wherein one or more aspects of the presentation, delivery or production of the objects is monitored, measured and/or controlled based on information from a sensor module that is accessible by objects presented, delivered or produced by each of the plurality of object sources. Embodiments will be described in detail in regard to integrated document processing systems. However, embodiments in other object handling or producing systems are also contemplated.
Broadly, document processing systems include input devices, transportation systems and output devices. For example, input devices can include paper trays or drawers. Transportation systems can include conveying devices such as driven nips (spherical or cylindrical), conveyer belts, air jets or vacuums and other mechanisms. Finishing devices can include output trays, staplers, binders, shrink wrappers and bundlers. In the case of printers and copiers, document processors include print engines or integrated image marking engines (IMEs).
In copiers and printers, sheets or webs, such as paper or velum are transported by an interposer, or an interposer system, from paper trays or drawers to a print engine or IME. The IME receives data directing the IME to place marks on the delivered sheet. The IME places the marks (e.g., text or an image) on the sheet and the interposer carries the sheet away for further processing or delivery. The interposer may include a reverser for flipping the sheet to present an opposite side for marking. Additionally, or alternatively the interposer may deliver the sheet to an output device, such as an output tray or a finisher.
There is a desire for systems and methods that identify and associate defects to a particular IME, pathway or transport, feeder, finisher, etc. In addition, there is a desire for controlling print jobs in response to the identification of the source of defects. For integrated document processing systems, prints can be produced from multiple sources. Likewise, there can be multiple paths for transporting sheets through the system. Isolation of the source of a print defect or sheet damage is therefore more complex than for single engine systems. For example, if a spot defect is detected on some pages of a job, either visually or by a sensor, the operator or service representative must be able to isolate not only the type of subsystem creating the spot (such as a contaminated photo receptor), but must also determine which IME is involved. In the case of damaged sheets, the responsible paper path element or transport employed in producing the sheet or print needs to be isolated. Tools for debugging a print system must therefore be available to associate a print defect, shortfall, or variance with the IME that produced the print or the paper path element that caused the damage or fault.
The following applications, the disclosures of each being totally incorporated herein by reference are mentioned:
application Ser. No. 11/212,367 (Attorney Docket No. 20031830-US-NP), filed Aug. 26, 2005, entitled “PRINTING SYSTEM,” by David G. Anderson, et al., and claiming priority to U.S. Provisional Application Ser. No. 60/631,651, filed Nov. 30, 2004, entitled “TIGHTLY INTEGRATED PARALLEL PRINTING ARCHITECTURE MAKING USE OF COMBINED COLOR AND MONOCHROME ENGINES”;
application Ser. No. 11/235,979 (Attorney Docket No. 20031867Q-US-NP), filed Sep. 27, 2005, entitled “PRINTING SYSTEM,” by David G. Anderson, et al., and claiming priority to U.S. Provisional Patent Application Ser. No. 60/631,918 (Attorney Docket No. 20031867-US-PSP), filed Nov. 30, 2004, entitled “PRINTING SYSTEM WITH MULTIPLE OPERATIONS FOR FINAL APPEARANCE AND PERMANENCE”, and U.S. Provisional Patent Application Ser. No. 60/631,921, filed Nov. 30, 2004, entitled “PRINTING SYSTEM WITH MULTIPLE OPERATIONS FOR FINAL APPEARANCE AND PERMANENCE”;
application Ser. No. 11/236,099 (Attorney Docket No. 20031867Q-US-NP), filed Sep. 27, 2005, entitled “PRINTING SYSTEM,” by David G. Anderson, et al., and claiming priority to U.S. Provisional Patent Application Ser. No. 60/631,918, Filed Nov. 30, 2004, entitled “PRINTING SYSTEM WITH MULTIPLE OPERATIONS FOR FINAL APPEARANCE AND PERMANENCE”, and U.S. Provisional Patent Application Ser. No. 60/631,921, filed Nov. 30, 2004, entitled “PRINTING SYSTEM WITH MULTIPLE OPERATIONS FOR FINAL APPEARANCE AND PERMANENCE”;
U.S. Application No. 10,761,522 (Attorney Docket A2423-US-NP), filed Jan. 21, 2004, entitled “HIGH RATE PRINT MERGING AND FINISHING SYSTEM FOR PARALLEL PRINTING,” by Barry P. Mandel, et al.;
U.S. application Ser. No. 10/785,211 (Attorney DocketA3249P1-US-NP), filed Feb. 24, 2004, entitled “UNIVERSAL FLEXIBLE PLURAL PRINTER TO PLURAL FINISHER SHEET INTEGRATION SYSTEM,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 10/881,619 (Attorney Docket A0723-US-NP), filed Jun. 30, 2004, entitled “FLEXIBLE PAPER PATH USING MULTIDIRECTIONAL PATH MODULES,” by Daniel G. Bobrow;
U.S. application Ser. No. 10/917,676 (Attorney Docket A3404-US-NP), filed Aug. 13, 2004, entitled “MULTIPLE OBJECT SOURCES CONTROLLED AND/OR SELECTED BASED ON A COMMON SENSOR,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 10/917,768 (Attorney Docket 20040184-US-NP), filed Aug. 13, 2004, entitled “PARALLEL PRINTING ARCHITECTURE CONSISTING OF CONTAINERIZED IMAGE MARKING ENGINES AND MEDIA FEEDER MODULES,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 10/924,106 (Attorney Docket A4050-US-NP), filed Aug. 23, 2004, entitled “PRINTING SYSTEM WITH HORIZONTAL HIGHWAY AND SINGLE PASS DUPLEX,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 10/924,113 (Attorney Docket A3190-US-NP), filed Aug. 23, 2004, entitled “PRINTING SYSTEM WITH INVERTER DISPOSED FOR MEDIA VELOCITY BUFFERING AND REGISTRATION,” by Joannes N. M. deJong, et al.;
U.S. application Ser. No. 10/924,458 (Attorney Docket A3548-US-NP), filed Aug. 23, 2004, entitled “PRINT SEQUENCE SCHEDULING FOR RELIABILITY,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 10/924,459 (Attorney Docket No. A3419-US-NP), filed Aug. 23, 2004, entitled “PARALLEL PRINTING ARCHITECTURE USING IMAGE MARKING ENGINE MODULES (as amended),” by Barry P. Mandel, et al.;
U.S. Pat. No. 6,959,165 (Attorney Docket A2423-US-DIV), issued Oct. 25, 2005, entitled “HIGH RATE PRINT MERGING AND FINISHING SYSTEM FOR PARALLEL PRINTING,” by Barry P. Mandel, et al.;
U.S. application Ser. No. 10/933,556 (Attorney Docket No. A3405-US-NP), filed Sep. 3, 2004, entitled “SUBSTRATE INVERTER SYSTEMS AND METHODS,” by Stan A. Spencer, et al.;
U.S. application Ser. No. 10/953,953 (Attorney Docket No. A3546-US-NP), filed Sep. 29, 2004, entitled “CUSTOMIZED SET POINT CONTROL FOR OUTPUT STABILITY IN A TIPP ARCHITECTURE,” by Charles A. Radulski, et al.;
U.S. application Ser. No. 10/999,326 (Attorney Docket 20040314-US-NP), filed Nov. 30, 2004, entitled “SEMI-AUTOMATIC IMAGE QUALITY ADJUSTMENT FOR MULTIPLE MARKING ENGINE SYSTEMS,” by Robert E. Grace, et al.;
U.S. application Ser. No. 10/999,450 (Attorney Docket No. 20040985-US-NP), filed Nov. 30, 2004, entitled “ADDRESSABLE FUSING FOR AN INTEGRATED PRINTING SYSTEM,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 11/000,158 (Attorney Docket No. 20040503-US-NP), filed Nov. 30, 2004, entitled “GLOSSING SYSTEM FOR USE IN A TIPP ARCHITECTURE,” by Bryan J. Roof;
U.S. application Ser. No. 11/000,168 (Attorney Docket No. 20021985-US-NP), filed Nov. 30, 2004, entitled “ADDRESSABLE FUSING AND HEATING METHODS AND APPARATUS,” by David K. Biegelsen, et al.;
U.S. application Ser. No. 11/000,258 (Attorney Docket No. 20040503Q-US-NP), filed Nov. 30, 2004, entitled “GLOSSING SYSTEM FOR USE IN A TIPP ARCHITECTURE,” by Bryan J. Roof;
U.S. Pat. No. 6,925,283 (Attorney Docket A2423-US-DIV1), issued Aug. 2, 2005, entitled “HIGH PRINT RATE MERGING AND FINISHING SYSTEM FOR PARALLEL PRINTING,” by Barry P. Mandel, et al.;
U.S. application Ser. No. 11/051,817 (Attorney Docket 20040447-US-NP), filed Feb. 4, 2005, entitled “PRINTING SYSTEMS,” by Steven R. Moore, et al.;
U.S. application Ser. No. 11/069,020 (Attorney Docket 20040744-US-NP), filed Feb. 28, 2004, entitled. “PRINTING SYSTEMS,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 11/070,681 (Attorney Docket 20031659-US-NP), filed Mar. 2, 2005, entitled “GRAY BALANCE FOR A PRINTING SYSTEM OF MULTIPLE MARKING ENGINES,” by R. Enrique Viturro, et al.;
U.S. application Ser. No. 11/081,473 (Attorney Docket 20040448-US-NP), filed Mar. 16, 2005, entitled “PRINTING SYSTEM,” by Steven R. Moore;
U.S. application Ser. No. 11/084,280 (Attorney Docket 20040974-US-NP), filed Mar. 18, 2005, entitled “SYSTEMS AND METHODS FOR MEASURING UNIFORMITY IN IMAGES,” by Howard Mizes;
U.S. application Ser. No. 11/089,854 (Attorney Docket 20040241-US-NP), filed Mar. 25, 2005, entitled “SHEET REGISTRATION WITHIN A MEDIA INVERTER,” by Robert A. Clark, et al.;
U.S. application Ser. No. 11/090,498 (Attorney Docket 20040619-US-NP), filed Mar. 25, 2005, entitled “INVERTER WITH RETURN/BYPASS PAPER PATH,” by Robert A. Clark;
U.S. application Ser. No. 11/090,502 (Attorney Docket 20031468-US-NP), filed Mar. 25, 2005, entitled IMAGE QUALITY CONTROL METHOD AND APPARATUS FOR MULTIPLE MARKING ENGINE SYSTEMS,” by Michael C. Mongeon;
U.S. application Ser. No. 11/093,229 (Attorney Docket 20040677-US-NP), filed Mar. 29, 2005, entitled “PRINTING SYSTEM,” by Paul C. Julien;
U.S. application Ser. No. 11/095,872 (Attorney Docket 20040676-US-NP), filed Mar. 31, 2005, entitled “PRINTING SYSTEM,” by Paul C. Julien;
U.S. application Ser. No. 11/094,864 (Attorney Docket 20040971-US-NP), filed Mar. 31, 2005, entitled “PRINTING SYSTEM,” by Jeremy C. deJong, et al.;
U.S. application Ser. No. 11/095,378 (Attorney Docket 20040446-US-NP), filed Mar. 31, 2005, entitled “IMAGE ON PAPER REGISTRATION ALIGNMENT,” by Steven R. Moore, et al.;
U.S. application Ser. No. 11/094,998 (Attorney Docket 20031520-US-NP), filed Mar. 31, 2005, entitled “PARALLEL PRINTING ARCHITECTURE WITH PARALLEL HORIZONTAL PRINTING MODULES,” by Steven R. Moore, et al.;
U.S. application Ser. No. 11/102,899 (Attorney Docket 20041209-US-NP), filed Apr. 8, 2005, entitled “SYNCHRONIZATION IN A DISTRIBUTED SYSTEM,” by Lara S. Crawford, et al.;
U.S. application Ser. No. 11/102,910 (Attorney Docket 20041210-US-NP), filed Apr. 8, 2005, entitled “COORDINATION IN A DISTRIBUTED SYSTEM,” by Lara S. Crawford, et al.;
U.S. application Ser. No. 11/102,355 (Attorney Docket 20041213-US-NP), filed Apr. 8, 2005, entitled “COMMUNICATION IN A DISTRIBUTED SYSTEM,” by Markus P. J. Fromherz, et al.;
U.S. application Ser. No. 11/102,332 (Attorney Docket 20041214-US-NP), filed Apr. 8, 2005, entitled “ON-THE-FLY STATE SYNCHRONIZATION IN A DISTRIBUTED SYSTEM,” by Haitham A. Hindi;
U.S. application Ser. No. 11/109,558 (Attorney Docket 19971059-US-NP), filed Apr. 19, 2005, entitled “SYSTEMS AND METHODS FOR REDUCING IMAGE REGISTRATION ERRORS,” by Michael R. Furst, et al.;
U.S. application Ser. No. 11/109,566 (Attorney Docket 20032019-US-NP), filed Apr. 19, 2005, entitled “MEDIA TRANSPORT SYSTEM,” by Barry P. Mandel, et al.;
U.S. application Ser. No. 11/109,996 (Attorney Docket 20040704-US-NP), filed Apr. 20, 2005, entitled “PRINTING SYSTEMS,” by Michael C. Mongeon, et al.;
U.S. application Ser. No. 11/115,766 (Attorney Docket 20040656-US-NP, Filed Apr. 27, 2005, entitled “IMAGE QUALITY ADJUSTMENT METHOD AND SYSTEM,” by Robert E. Grace;
U.S. application Ser. No. 11/122,420 (Attorney Docket 20041149-US-NP), filed May 5, 2005, entitled “PRINTING SYSTEM AND SCHEDULING METHOD,” by Austin L. Richards;
U.S. application Ser. No. 11/136,959 (Attorney Docket 20040649-US-NP), filed May 25, 2005, entitled “PRINTING SYSTEMS,” by Kristine A. German, et al.;
U.S. application Ser. No. 11/137,634 (Attorney Docket 20050281-US-NP), filed May 25, 2005, entitled “PRINTING SYSTEM,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 11/137,251 (Attorney Docket 20050382-US-NP), filed May 25, 2005, entitled “SCHEDULING SYSTEM,” by Robert M. Lofthus, et al.;
U.S. C-I-P application Ser. No. 11/137,273 (Attorney Docket A3546-US-CIP), filed May 25, 2005, entitled “PRINTING SYSTEM,” by David G. Anderson, et al.;
U.S. application Ser. No. 11/143,818 (Attorney Docket 200400621-US-NP), filed Jun. 2, 2005, entitled “INTER-SEPARATION DECORRELATOR,” by Edul N. Dalal, et al.;
U.S. application Ser. No. 11/146,665 (Attorney Docket 20041296-US-NP), filed Jun. 7, 2005, entitled “LOW COST ADJUSTMENT METHOD FOR PRINTING SYSTEMS,” by Michael C. Mongeon;
U.S. application Ser. No. 11/152,275 (Attorney Docket 20040506-US-NP), filed Jun. 14, 2005, entitled “WARM-UP OF MULTIPLE INTEGRATED MARKING ENGINES,” by Bryan J. Roof, et al.;
U.S. application Ser. No. 11/156,778 (Attorney Docket 20040573-US-NP), filed Jun. 20, 2005, entitled “PRINTING PLATFORM,” by Joseph A. Swift;
U.S. application Ser. No. 11/157,598 (Attorney Docket 20041435-US-NP), filed Jun. 21, 2005, entitled “METHOD OF ORDERING JOB QUEUE OF MARKING SYSTEMS,” by Neil A. Frankel;
U.S. application Ser. No. 11/166,460 (Attorney Docket 20040505-US-NP), filed Jun. 24, 2005, entitled “GLOSSING SUBSYSTEM FOR A PRINTING DEVICE,” by Bryan J. Roof, et al.;
U.S. application Ser. No. 11/166,581 (Attorney Docket 20040812-US-NP), filed Jun. 24, 2005, entitled “MIXED OUTPUT PRINT CONTROL METHOD AND SYSTEM,” by Joseph H. Lang, et al.;
U.S. application Ser. No. 11/166,299 (Attorney Docket 20041110-US-NP), filed Jun. 24, 2005, entitled “PRINTING SYSTEM,” by Steven R. Moore;
U.S. application Ser. No. 11/170,975 (Attorney Docket 20040983-US-NP), filed Jun. 30, 2005, entitled “METHOD AND SYSTEM FOR PROCESSING SCANNED PATCHES FOR USE IN IMAGING DEVICE CALIBRATION,” by R. Victor Klassen;
U.S. application Ser. No. 11/170,873 (Attorney Docket 20040964-US-NP), filed Jun. 30, 2005, entitled “COLOR CHARACTERIZATION OR CALIBRATION TARGETS WITH NOISE-DEPENDENT PATCH SIZE OR NUMBER,” by R. Victor Klassen;
U.S. application Ser. No. 11/170,845 (Attorney Docket 20040186-US-NP), filed Jun. 30, 2005, entitled “HIGH AVAILABILITY PRINTING SYSTEMS,” by Meera Sampath, et al.;
U.S. application Ser. No. 11/189,371 (Attorney Docket 20041111-US-NP), filed Jul. 26, 2005, entitled “PRINTING SYSTEM,” by Steven R. Moore, et al.;
U.S. application Ser. No. 11/208,871 (Attorney Docket 20041093-US-NP), filed Aug. 22, 2005, entitled “MODULAR MARKING ARCHITECTURE FOR WIDE MEDIA PRINTING PLATFORM,” by Edul N. Dalal, et al.;
U.S. application Ser. No. 11/215,791 (Attorney Docket 2005077-US-NP), filed Aug. 30, 2005, entitled “CONSUMABLE SELECTION IN A PRINTING SYSTEM”, by Eric Hamby, et al.;
U.S. application Ser. No. 11/222,260 (Attorney Docket 20041220-US-NP), filed Sep. 8, 2005, entitled “METHOD AND SYSTEMS FOR DETERMINING BANDING COMPENSATION PARAMETERS IN PRINTING SYSTEMS”, by Goodman, et al.;
U.S. application Ser. No. 11/234,553 (Attorney Docket 20050371-US-NP), filed Sep. 23, 2005, entitled “MAXIMUM GAMUT STRATEGY FOR THE PRINTING SYSTEMS”, by Michael C. Mongeon;
U.S. application Ser. No. 11/234,468 (Attorney Docket 20050262-US-NP), filed Sep. 23, 2005, entitled “PRINTING SYSTEM”, by Eric Hamby, et al.;
U.S. application Ser. No. 11/247,778 (Attorney Docket 20031549-US-NP), filed Oct. 11, 2005, entitled “PRINTING SYSTEM WITH BALANCED CONSUMABLE USAGE”, by Charles Radulski, et al.;
U.S. application Ser. No. 11/248,044 (Attorney Docket 20050303-US-NP), filed Oct. 12, 2005, entitled “MEDIA PATH CROSSOVER FOR PRINTING SYSTEM”, by Stan A. Spencer, et al.;
U.S. application Ser. No. 11/274,638 (Attorney Docket 20050689-US-NP), filed Nov. 15, 2005, entitled “GAMUT SELECTION IN MULTI-ENGINE SYSTEMS,” by Wencheng Wu, et al.;
U.S. application Ser. No. 11/287,177 (Attorney Docket 20050909-US-NP), filed Nov. 23, 2005, entitled “MEDIA PASS THROUGH MODE FOR MULTI-ENGINE SYSTEM,” by Barry P. Mandel, et al.;
U.S. application Ser. No. 11/287,685 (Attorney Docket 20050363-US-NP), filed Nov. 28, 2005, entitled “MULTIPLE IOT PPHOTORECEPTOR BELT SEAM SYNCHRONIZATION,” by Kevin M. Carolan;
U.S. application Ser. No. 11/291,860 (Attorney Docket 20050966-US-NP), filed Nov. 30, 2005, entitled “MEDIA PATH CROSSOVER CLEARANCE FOR PRINTING SYSTEM,” by Keith L. Willis;
U.S. application Ser. No. 11/292,388 (Attorney Docket 20051103-US-NP), filed Nov. 30, 2005, entitled “PRINTING SYSTEM,” by David A. Mueller;
U.S. application Ser. No. 11/292,163 (Attorney Docket 20050489-US-NP), filed Nov. 30, 2005, entitled “RADIAL MERGE MODULE FOR PRINTING SYSTEM,” by Barry P. Mandel, et al.;
U.S. application Ser. No. 11/291,583 (Attorney Docket 20041755-US-NP), filed Nov. 30, 2005, entitled “MIXED OUTPUT PRINTING SYSTEM,” by Joseph H. Lang;
U.S. application Ser. No. 11/312,081 (Attorney Docket 20050330-US-NP), filed Dec. 20, 2005, entitled “PRINTING SYSTEM ARCHITECTURE WITH CENTER CROSS-OVER AND INTERPOSER BY-PASS PATH,” by Barry P. Mandel, et al.;
U.S. application Ser. No. 11/314,828 (Attorney Docket 20051171-US-NP), filed Dec. 21, 2005, entitled “MEDIA PATH DIAGNOSTICS WITH HYPER MODULE ELEMENTS,” by David G. Anderson, et al.;
U.S. application Ser. No. 11/314,774 (Attorney Docket 20050137-US-NP), filed Dec. 21, 2005, entitled “METHOD AND APPARATUS FOR MULTIPLE PRINTER CALIBRATION USING COMPROMISE AIM,” by R. Victor Klassen;
U.S. application Ser. No. 11/317,589 (Attorney Docket 20040327-US-NP), filed Dec. 23, 2005, entitled “UNIVERSAL VARIABLE PITCH INTERFACE INTERCONNECTING FIXED PITCH SHEET PROCESSING MACHINES,” by David K. Biegelsen, et al.;
U.S. application Ser. No. 11/317,167 (Attorney Docket 20050823-US-NP), filed Dec. 23, 2005, entitled “PRINTING SYSTEM,” by Robert M. Lofthus, et al.;
U.S. application Ser. No. 11/331,627 (Attorney Docket 20040445-US-NP), filed Jan. 13, 2006, entitled “PRINTING SYSTEM INVERTERAPPARATUS”, by Steven R. Moore;
U.S. application Ser. No. 11/341,733 (Attorney Docket 20041543-US-NP), filed Jan. 27, 2006, entitled “PRINTING SYSTEM AND BOTTLENECK OBVIATION”, by Kristine A. German;
U.S. application Ser. No. 11/349,828 (Attorney Docket 20051118-US-NP), filed Feb. 8, 2005, entitled “MULTI-DEVELOPMENT SYSTEM PRINT ENGINE”, by Martin E. Banton;
U.S. application Ser. No. 11/359,065 (Attorney Docket 20051624-US-NP), filed Feb. 22, 2005, entitled “MULTI-MARKING ENGINE PRINTING PLATFORM”, by Martin E. Banton;
U.S. application Ser. No. 11/363,378 (Attorney Docket 20051536-US-NP), filed Feb. 27, 2006, entitled “SYSTEM FOR MASKING PRINT DEFECTS”, by Anderson, et al.;
U.S. application Ser. No. 11/364,685 (Attorney Docket 20051434-US-NP), filed Feb. 28, 2006, entitled “SYSTEM AND METHOD FOR MANUFACTURING SYSTEM DESIGN AND SHOP SCHEDULING USING NETWORK FLOW MODELING”, by Hindi, et al.
The following references, the disclosures of which are incorporated by reference relate generally to scheduling in a printing system:
U.S. Pat. No. 5,095,369 to Ortiz, et al. discloses a method for enhancing productivity in an electronic printer incorporating finishing activities and operating in a job streaming mode. Printing and collating of sets of original scanned documents are controlled so that collated sets are successively presented by the printer to the finisher nearly coincident with conclusion of the finishing activity being accomplished for a current job. The system uses a predictive algorithm which is used to increase reliability of printer components by cycling down the printer between jobs in situations where the finishing activity for a current job requires an extraordinarily long time to complete compared with the cycle down/cycle up time of the printer.
U.S. Pat. No. 5,701,557 to Webster, et al. describes an image processing apparatus with a controller and plural modules and a method to define a configuration of the image processing machine.
U.S. Pat. No. 6,856,411 to Purvis, et al. discloses a scheduler for picking an itinerary in a printing machine to schedule the processing of sheets through several modules of the printing machine. The scheduler uses hard “must have” policies and soft “desired” policies to select an itinerary.
U.S. Pat. No. 5,696,893 to Fromherz, et al. describes a method for modeling a printing machine specifying a structure model with its physical and software interface and internal resource requirements, and a behavior model to describe capabilities of a component with its description of work units, transformation of work units, timed events, resource allocations, constraints and restrictions.
U.S. application Ser. No. 10/924,458 filed Aug. 23, 2004 entitled PRINT SEQUENCE SCHEDULING FOR RELIABILITY, by Robert M. Lofthus, et al. (A3548-US-NP) discloses a scheduler for a printing system including a plurality of printers which schedules a sequence for printing a plurality of print jobs by the printers based on minimizing printer downtime or maximizing continuous printer run time.
U.S. application Ser. No. 11/137,634 (Attorney Docket 20050281-US-NP), filed May 25, 2005 entitled “PRINTING SYSTEM,” by Robert M. Lofthus, et al., discloses a scheduler for a printing system including a plurality of processing units wherein the system model indicates characteristics of each processing unit. Received print jobs are scheduled for processing via one or more job streams by optimizing a utility function that is dependent upon user selected parameters, the job schedule, and the system model.
The following references, the disclosures of which are incorporated by reference in their entireties, relate to what have been variously called “tandem engine” printers, “parallel” printers, or “cluster printing” (in which an electronic print job may be split up for distributed higher productivity printing by different printers, such as separate printing of the color and monochrome pages), and “output merger” or “interposer” systems: U.S. Pat. Nos. 5,568,246 to Keller, et al., 4,587,532 to Asano, 5,570,172 to Acquaviva, 5,596,416 to Barry, et al.; 5,995,721 to Rourke et al.; 4,579,446 to Fujino; 5,489,969 to Soler, et al.; a 1991 “Xerox Disclosure Journal” publication of November-December 1991, Vol. 16, No. 6, pp. 381-383 by Paul F. Morgan; and a Xerox Aug. 3, 2001 “TAX” publication product announcement entitled “Cluster Printing Solution Announced.”
A system for handling objects includes a first image marking engine operative to mark objects, and a second image marking engine operative to mark objects. In addition, the system includes a first object delivery path operative to transport objects presented by the first image marking engine to a first destination. A second object delivery path is operative to transport objects presented by the second image marking engine to a second destination. The first and second destinations may be a single destination, separate destinations, or interchangeable destinations. At least one object is identifiable to isolate at least one aspect of a delivered object. The at least one object includes an associated object itinerary representing at least one object route through the system. A controller is provided to query the object itinerary to correlate the at least one aspect to at least one of the first image marking engine, the second image marking engine, the first object delivery path, and the second object delivery path.
A xerographic system is provided which includes a first image marking engine, a second image marking engine, a first sheet delivery path, and a second sheet delivery path. The system further can include a sensor element operative to sense at least one aspect of a media sheet. A controller is provided to query a sheet itinerary to correlate the at least one aspect to at least one of the first image marking engine, the second image marking engine, the first sheet delivery path, and the second sheet delivery path.
A method is provided for fault isolation in a multiple marking engine system, the method comprises printing a first image with a first marking engine, printing a second image with a second marking engine, transporting the first and second images along first and second transport paths to an output device, logging the first image and the second image to their respective marking engines and transport paths, and, isolating a fault to at least one of the first marking engine, second marking engine, first transport path, and second transport path.
A set of tests procedures and supporting devices is described hereinafter to aid in the identification and/or isolation of print defects and print quality shortfalls in integrated document processing systems. These can include a viewable log or database of integrated test print analysis results, a hard copy annotation of test print results on the associated test print sheet, a query of sheet itineraries and sheet properties associated with a printed job, and a correlation of a print defect, shortfall or variance to one or more components through automated systematic routing of prints and/or operator observation. Alerts can also be issued to the operator when an automated procedure isolates a potential problem. The system operator is given the option to manually take a particular component offline for all jobs, or conditionally offline for designated jobs or sheet requirements. A user interface displaying a highlightable system map or diagram is also proposed for aiding the operator in comprehending and responding to debug procedures and results.
Prints of diagnostic targets from each image marking engine can be routed to an image sensor module periodically for measurement of density, color, registration, image defects (such as bands or streaks), or other image attributes (see application Ser. No. 10/917,676 filed Aug. 13, 2004). application Ser. No. 10/917,676 is incorporated by reference in its entirety. Appropriate corrective action could then be implemented through the marking path and/or the image path of each engine to achieve consistency among the prints from all engines. Alternatively, prints requiring particular performance (color gamut, for example), could be routed to the engine best able to achieve that performance at the time of printing. To be described in more detail hereinafter is one or more ways to inform the operator of the test results associated with each IME. It is proposed that a log can be saved of the test results for each IME, and reports be made available to the operator by either a display or hard copy printout. The operator would be able to specify parameters of the report, such as reporting frequency for period tests, specific details to be included/excluded in a given report and the log interval to be included in the report.
Numerical results from diagnostic print tests are not necessarily good indicators of all print quality attributes that may interest an operator. This may be either a limitation of the metrics and the diagnostic process, or it may reflect an operator's lack of experience in interpreting the metrics. In either case, an operator may wish to simultaneously view the diagnostic print and the diagnostic results associated with each IME.
Diagnostic prints and test results can be aggregated on a single page by exploiting the sheet recirculation and overprinting capabilities of integrated image marking engines, as well as the common sensor as described above. If overprinting is available (i.e., the system is compatible with marking a single side more than once), it may be desirable to annotate diagnostic prints with the test results generated by evaluating the print. The sequence of events can be as follows: a test print pattern is scheduled to be printed by an IME and then routed to the common sensor module for evaluation; after evaluation the results are fed back to a controller to generate a report; the test print page is recirculated into the print stream; and, the report is formatted and scheduled to be overprinted on the test print from which the report data was generated. Overprinting also allows diagnostic patterns from more than one IME to be printed on the same side of the same sheet. In this case, the reports for each IME could be formatted on a single page format to clearly annotate the results for each IME. For some multiple integrated marking engine systems, overprinting may not be available (i.e., is not designed to print more than one impression on a given side of a sheet). In such a case, diagnostic results could be printed on the back side of the diagnostic sheets. If diagnostic sheets cannot or are not recirculated into the print stream, they can still be annotated prior to evaluation with information that is not dependent on test results. For example, the test sheet could include documentation of the IME used to produce the print, the time and date the print was generated, a test pattern I.D. number, and a test result reference number for use with a log as described above.
One or both of the object sources can be image marking engines or rendering devices. An interposer, or system of sheet transportation paths, routes or transports sheets presented by the marking engines or rendering devices to output devices or to the sensor module. The sensor module can include one or more sensor elements.
To produce and assemble the sheets of a print job on a system with multiple marking engines and sheet paths, the system controller must have a scheduling function. The scheduler can produce itineraries for sheets or objects as described within a job using a model of the machine. The model of the machine encodes the capabilities of all system modules, such as feeders, marking engines, sheet transports and finishers, and also includes how the system modules are connected. A sheet itinerary is a description in time of media passing through the system and all the associated marking engines, transport paths and other system modules As discussed above, querying of sheet itineraries and sheet properties can associate particular components of the integrated printing system with one or more pages of a printed job. The IME(s) responsible for an image defect (or the paper path itinerary associated with sheet damage) can be determined or narrowed based on an analysis of the digital image sheet properties and the sheet itineraries generated during sheet scheduling. This method may be preferred if the image defect or sheet damage is noticed on particular pages of a print job. In this case, the operator may be able to isolate the problem without running test prints. This is done by entering information into the controller regarding which sheets contained defects and categorically selecting the defect type. The controller can then automatically query the log regarding the sheet properties and itinerary for those pages, and produce a list of possible sources rated with an estimated probability of cause. The operator can then use his or her judgment regarding the completeness of the troubleshooting process, and decide on a next course of action.
The troubleshooting method can use semi-automated strategies to isolate a malfunctioning component. A very simple example is for the operator to call up a troubleshooting application and indicate the intermittent presence of an image defect. The machine then prints one or more test sheets from each IME with the IME identified on each sheet. The operator is then prompted to indicate on which sheet (if any) the defect is visible. If an IME is indicated, the operator is provided the information necessary to decide on a next course of action. The application may prompt the operator to choose between no action, a manual shutdown, a partial shutdown, or further diagnostics. The operator may be prompted for additional information to better match the isolation strategy to the type of fault. Example steps that can be included in the prompting process are illustrated in
Periodic calibration, image quality, and image quality consistency procedures are intrinsic to the multiple integrated marking engine platform. Certain test results from these procedures are suitable for automatic component fault detection (e.g., an unacceptably high image non-uniformity metric that cannot be compensated for by image quality controls). In such instances, it is appropriate to alert the operator of a potential issue, and prompt the operator for next actions.
Once it is determined which system components are producing image defects or sheet damage, the operator is provided the option to declare the components “offline” or “conditionally offline” on a job by job basis or by a job attribute basis. The declaration changes the model of the machine used to schedule sheets in the same manner that the model of the machine would change in response to an automatic shutdown based on sensing.
For many procedures, a graphical representation of the system can create a more intuitive interface environment. In particular, some views of the user interface would be enhanced by schematic map of the system showing a cutaway view, see for example
Referring to
After system module, i.e. a marking engine or other system element, has been identified, the operator can be presented with options for controlling subsequent print jobs 60 through the printing system. The operator's options can include taking marking engine C1 offline completely 62, taking marking engine C1 conditionally offline 64, performing more diagnostics 66, notifying a repair center 68, taking no action 70, etc. Similarly, the problem can be an image quality variance 16, sheet damage 18, et. al., with the corresponding identifying of the particular image defect and correlating of the defect to the source of the fault (not shown).
Referring to
A controller 118 is operative to orchestrate or control sensing or diagnostic sessions and/or adjust aspects of the object sources. In some document processing embodiments the controller can adjust document process actuators to correct errors reported by the sensor module. Additionally, or alternatively, video or image path data can be adjusted or altered to compensate for some facet or aspect of performance of one or more marking engines. Some embodiments provide for constraining a scheduler, based on measurements from the sensor module, so that critical portions of a document processing job are rendered only on those marking engines that can render the critical portions within some specified tolerance or accuracy.
The system 104 may include main outputs, such as a first output 122 and a second output 124. A third output, may be designated as a discard bin 128.
In one exemplary system 104, the plurality of object sources includes a first object source 132, a second object source 134 and a third object source 136. The object sources 108 can be any object sources wherein one or more aspects of objects delivered by the object sources 108 are beneficially sensed on an occasional or periodic basis in order to detect and correlate for aspects of the object delivery, production, generation, presentment or handling process of the system 104.
For example, where the exemplary system 104 is a document processor, the plurality of object sources 108 may include document sources such as trays of preprinted sheets, input paper trays and/or rendering devices or integrated image marking engines. For instance, where the first object source 132 is an integrated image marking engine, an exemplary or test sheet may be carried from the first object source 132 to the sensor module 112 via an object delivery path 114. The sensor module 112 may determine an image defect associated with the exemplary sheet supplied by the first object source 132. Additionally, or alternatively, the sensor module may determine registration information associated with the exemplary sheet. This information may be used to adjust or control some aspect of the object sources 108, for example, for further printing.
For instance, if the second object source 134 is to print an opposing page in an assembly, adjustments may be made so that rendered pages from the second object source 134 match the colors or shading from the first object source 132.
Alternatively, pages from the first object source 132 might be delivered to the second object source 134 so that the second object source 134 might provide additional markings to the pages. In that case, registration information provided by the sensor module 112 can be used to better register, align or place the marks provided by the second object source 134.
Sample or diagnostic sheets generated or provided by the second object source 134 may also be transported by the object delivery paths 114 to the sensor module 112, where they may be sampled, sensed, examined or studied to provide information for fine tuning registration and/or color matching or shading aspects of the marking process.
Where the plurality of object sources 108 includes a plurality of marking engines, the sensor module 112 may be used to identify and ensure that output from each of the marking engines is consistent or compatible with output from one or more of the other marking engines, or is acceptable to the job requirements. Additionally, or alternatively, information from the sensor module 112 may be used by the controller to select one or more of the plurality of object sources 108 for processing, generating or producing particular portions of a document processing job. Also, information from the sensor module 112 may be used to select one or more of the plurality of object sources for shutdown, i.e. taken offline.
For instance, as will be explained in greater detail below, at the beginning of a document processing job, at the command of a user or system operator, and/or at regular intervals (e.g., measured in time or production units), the controller 118 and scheduler 119 sequentially generate itineraries for diagnostic sheets to be printed at the first, second and third object sources and transported by object delivery paths 114 to transport the diagnostic sheets (e.g., sequentially) to the sensor module 112. It is to be appreciated that the operator can review any of the sheets in a production run for any aspect of interest and convey direct observation to the controller through a user interface. Alternatively, or in conjunction with operator observations, the sensor module 112, or set of sensor elements, may determine aspects or characteristics of the production of marks on sheets from each of the object sources (132, 134, 136). For example, current image defects and registration information may be collected for each of the object sources (132, 134, 136). The controller 118 may compare job description information with the image defect information provided by the sensor module 112. For example, portions of the document processing job calling for marks at an extreme portion of a color gamut may be directed for processing to a selected one of the plurality of object sources (132, 134, 136) that the sensor module 112 reports is currently able to produce colors in that range. Alternatively, the controller 118 may determine an object source not able to produce the desired job requirement and take the respective object source offline, so that production of any portion of the job is within the capabilities of any of the remaining object sources. These processes and others will be described in greater detail below.
Image quality variance information can include color calibration information. Therefore, information from the sensor module 112 may be used to adjust, compensate or apply calibration information to image data to customize or calibrate the image data for rendering or printing by a selected one of the object sources (132, 134, 136). For instance an actual tone reproduction curve or engine response curve may be determined or measured by the sensor module 112 for a target or selected one of the object sources. The actual tone reproduction curve is compared to an ideal, desired or target tone reproduction curve and a compensating or calibrating tone reproduction curve is generated. The compensating or calibrating tone reproduction curve is applied to image data so that the desired colors of the image data are rendered by the selected or target rendering device.
As mentioned above, the exemplary system 104 can include one or more main outputs (122, 124). The main outputs 122, 124 may provide additional processing or may simply be output collecting bins or trays. For instance, where the exemplary system 104 is a document processor the output devices 122, 124 may provide finishing services, printing services, or output collection services. For example, the first output 122 may be a stapler, binder or shrink wrapping device. The second output 124 might be a simpler document or sheet collection tray or collator.
In some embodiments, sheets directed to the sensor module 112 may be regular object source production or delivery items. As such, sensed objects might be properly directed to an output device (e.g., 122, 124) when the sensor module 112 is finished examining, sensing or studying them. In such embodiments, paths 140 are provided for directing objects from the sensor module 112 to one or more output devices (e.g., 122, 124). In embodiments where sensed objects are special or diagnostic in nature, it may be inappropriate to direct sensed objects to output devices intended for normal or main production items. In such embodiments, after the sensor module 112 examines, studies, samples or senses a diagnostic object, the diagnostic object may be directed along a discard path 142 to the discard bin 128. For example, in a document processor, the discard bin 128 might be a purge tray to which sample jobs, diagnostic sheets and other non-main job items may be directed.
Systems such as exemplary system 104 that include a sensor module (e.g., 112), or a set of sensing elements (co-located or mounted separately), for examining, studying, sampling or sensing aspects of objects produced or provided by a plurality of object sources (e.g., 108) have an advantage over systems that only provide dedicated sensors for each individual object source. In systems with sensors that are dedicated to only individual object sources, the sensors themselves may become a source of error with regard to object source to object source variation. For instance, if each object source in a plurality of object sources included a dedicated color sensor and there were no sensor module (e.g., 112), or set of sensing elements, common to the plurality of object sources, then a color sensor that drifts overtime and becomes more sensitive to, for example, red, may report that the print engine associated with the drifting sensor includes a color gamut that extends further into the red than the dedicated color sensors associated with the other object sources report with regard to their associated print engines. This misinformation might cause a controller to misdirect a red portion of a document printing job to the object source associated with the drifting sensor reporting a redder gamut. Since such qualitative decisions in the exemplary system 104 are based on a sensor module 112, or set of sensing elements, that is, in effect, common to all the object sources (e.g., 132, 134, 136), even if the sensor module 122 includes drifting sensing elements, the relative or qualitative relationship between the object sources will still be reported correctly. That is, for example, the object source having a gamut extending furthest toward the red will be correctly identified, even if the exact hue and saturation of that red is misreported by a drifting sensor.
To minimize or compensate for any remaining issues due to sensor drift, the exemplary system 104 may include provision for providing a calibration sheet or object 146 including one or more calibration targets for occasional, periodic, or on-demand recalibrating of the one or more sensing elements included in the sensor module 112, or set of sensing elements.
For example, at an appropriate time, a system operator provides the calibration sheet or object 146 at a calibration sheet input and directs the system to calibrate one or more sensor elements of the sensor module 112. The controller 118 and scheduler 119 create an itinerary that direct the set of object delivery paths 114 to transport the calibration sheet or object from the calibration sheet input to the appropriate sensing element. When the calibration sheet or object 146 is delivered to the sensing element of the sensor module 112, the controller 118 may direct or orchestrate the appropriate calibration procedure. At the conclusion of the calibration procedure, the controller 118 may direct the set of object delivery paths 114 to remove the calibration object or sheet 146 from the field of view of the sensing element. For example, the controller 118 may direct the object delivery paths 114 to transport the calibration object or sheet 146 to the discard bin 128.
It is to be noted that, while the sensor module 112 of the exemplary system 104 is illustrated as being at a single location, in some embodiments sensing elements of the sensor module may be distributed throughout the system, as long as each sensing element can receive diagnostic objects from any of a plurality of object sources, and one sensing element is used to sense any particular aspect of diagnostic objects.
The object delivery paths 114 may include any transportation mechanism appropriate to the system 104. The object delivery paths 114 may include means for redirecting or steering objects from, for example, an object source to an output, from an object source to the sensor module 112, or from one object source to another object source. Where the system 104 is a document processor, the object delivery paths 114 may include, for example, cylindrical nip drive rollers, spherical nip spin roller drives, air transport modules and/or conveyer belts.
Referring now to
Referring to
The interposer 354 includes a downward path 356, an upward path 358, first and second output bound paths 360, 362 and first and second return paths 364, 366. Interconnects 368 link the output bound and return paths 360, 362, 364, 366 with the downward 356 and upward 358 paths and, thereby, with each other. Therefore, the interposer 354 provides paths for transporting objects (e.g., pages, sheets) from any IME to any other IME and from any IME to an output interconnect 370 for delivering the objects (e.g., sheets or pages) to the output interface module 316.
For example, a sheet received at an input 372 of the distributor 308 is transported to the downward path 356 of the interposer 354. From the downward path 356 the sheet may be delivered to either the first 360 or second 362 output bound paths. From there, the sheet or page may enter any of the IMEs 322, 324, 326, 328 through their respective input inverters 330, 332, 334, 336. Once processed by the selected IME 322, 324, 326, 328 the sheet or page is delivered back to the output bound path 360, 362 from which it was received.
In this exemplary embodiment, the sheet or page may be delivered back to the output bound path 360, 362 either directly, via the output inverter bypass 346, 348, 350, 352 or after being inverted by the respective output inverter 338, 340, 342, 344.
Once delivered to the output bound path 360, 362 the sheet or page can be delivered to an adjacent IME (e.g., 326, 328) or delivered to the upward path 358 portion of the interposer 354 to be transferred to a return path 364, 366 or to the output link 370 and output interface module 316. From the return paths 364, 366 the page or sheet can be transferred to the downward portion 356 of the interposer 354 and routed to the input of any of the IMEs 322, 324, 326, 328 from the output bound paths 360, 362 as described above.
The output interface module 316 includes an output path 374, an auxiliary path 376 and first and second output interface links 378, 380 interconnecting the auxiliary path 376 with the output path 374. Additionally, the output interface module includes a sensor module 384, or set of sensor elements, positioned adjacent to the auxiliary path. The interposer 354, the output link 370 and the first output interface link 378 provide a path from any of the IMEs 322, 324, 326, 328 to the auxiliary path 376 and thereby to the sensor module 384. For example, a first object delivery path includes the first outbound path 360, an upper portion of the upward path 358, the output link 370, the first output interface link 378 and the auxiliary path 376. The first output path can carry sheets or pages from the first or third IME 322, 326 to the sensor module 384. A second object delivery path includes, for example, at least a portion of the second output bound path 362, the upward path 358, the output link 370, the first output interface link 378 and the auxiliary path 376. The second output path can transport objects (e.g., sheets or pages) from the second and fourth IMEs 324, 328 to the sensor module 384. Path element 377, a continuation of path element 376, can return sheets or pages back from the sensor 384 to the lower part of upward path 358 and thence to any of the IMEs for further marking as discussed hereinafter.
In other embodiments, the sensor module 384, or sensor elements of the sensor module, may be positioned adjacent to some portion of the interposer 354. The interposer may transport an object from any portion of the interposer to any other portion of the interposer 354. Therefore, there exists a path from any of the IMEs or object sources 322, 324, 326, 328 to any portion of the interposer 354 adjacent to which the sensor module 384, or a sensor element thereof, might be positioned. However, positioning the sensor module, or sensor element, adjacent to an auxiliary path, outside the flow of main document processing job production, allows diagnostic sheets to be studied, analyzed, examined, correlated, and/or sensed over an extended period of time without disrupting or slowing down main job production.
Since positioning the sensor module adjacent an auxiliary path (e.g., 376) allows diagnostic sheets to be examined, studied, analyzed and or sensed over a prolonged period of time, slower (high integration time) sensors may be included in the sensor module 384. Slower sensors are often less expensive than their high speed counterparts. Additionally, positioning the sensor module 384 adjacent to an auxiliary path provides time for taking repeated measurements which can be averaged or otherwise combined to compensate for variance in sensor readings.
Wherever the sensor module 384 is placed, a controller schedules the production of diagnostic prints and controls their delivery to, and examination by the sensor module 384. Information regarding sensed aspects of the diagnostic sheet is transferred from the sensor the controller. The controller may use the information regarding the sensed aspects to make adjustments to the rendering process of the IMEs (e.g., 322, 324, 326, 328).
Information regarding a sensed aspect of a diagnostic image may also be used to adjust a production schedule. For example, the controller may elect to have a particular portion of a document processing job rendered on the second IME 324 because, for example, a color gamut of the second IME 324 better accommodates the requirements of the document processing job, thereby limiting the rendering processes of one or more of the other IMEs.
The job description of a subsequent job can include user requirements coupled with system limitations or manual module shutdown options. For example, a user may indicate that a job or a portion thereof be limited to a particular IME. Such user limitations are processed as additional constraints in the scheduling process. Since the interposer provides the sensor module with access to output from all of the IMEs of the plurality of IMEs, the scheduler has access to information for sorting the capabilities of the IMEs, which allows the scheduler to comply with such user limitations or requests.
Additional IMEs may be scheduled or directed to place marks on the diagnostic sheet and the interposer and video compensator would be scheduled or directed to deliver the sheet and image data to the additional IMEs. When production of the diagnostic sheet is complete the interposer delivers the diagnostic sheet to the sensor module. The sensor module senses, examines or records aspects of the diagnostic sheet and delivers information regarding the sensed aspects to the sensor module interface. For example, depending on the sensors installed in the sensor module, the sensor module may deliver information regarding intra IME registration, inter IME registration, color gamut, color or shading calibration, toner density, banding, streaking, and gloss. Of course, this list of diagnostic sheet aspects is exemplary only. Other aspects of diagnostic sheets may also be sensed. Additionally, the itinerary of the diagnostic sheet is recorded whereby the controller can query the itinerary in order to correlate the fault information to the respective marking engine and/or delivery transport.
When the analysis of the diagnostic sheet is complete, the interposer may transport the diagnostic sheet away from the sensor module. For example, the interposer may deliver the diagnostic sheet to the discard bin or back to an IME for further marking to document information gained from the sensor reading, etc.
Diagnostic events may be triggered on the basis of any aspect of production appropriate to controlling or compensating for a desired aspect of image quality. However, it is anticipated that many of the aspects of image quality forwhich embodiments will be implemented to compensate or correct for will be static or semi-static in nature. That is, many of the aspects of image quality correlated by embodiments of the methods and systems, described above, will change only slowly, with changes being detectable only over periods of many minutes, hours, days or months. Some aspects will change due to marking engine wear. Some aspects will vary based on ambient or machine temperature and/or humidity. Thermal expansion and contraction, charge retention, toner age and ability to de-agglomerate, ink viscosity, developer and nip wear and laser or light source efficiency are just a few aspects of document processing systems that affect image quality and which change slowly overtime or with the number of images printed or rendered.
Default triggering events may be selected or configured by system designers. Additionally, or alternatively, embodiments may provide for document processing system operators to configure appropriate diagnostic event triggering events. For instance, a first kind of diagnostic event may be triggered whenever a document processor is powered up or started. Additionally, or alternatively, a diagnostic event may be triggered on a regular basis, such as, every 20 minutes or whenever some predetermined number of sheets or images are printed or rendered. Still other diagnostic events, may be triggered on the basis of temperature or humidity changes. Additional iterations may be triggered as required or as a matter of course. Of course, diagnostic events may be triggered at the request or direction of a system operator.
As indicated above, taking corrective or compensatory action can be based on the desire for absolute accuracy or relative accuracy. Providing a single sensor for each aspect of image quality or consistency to be used to sense that aspect with regard to all the image or object sources in a system removes sensor variation as a source of consistency errors. While system embodiments have been described with reference to single sensor module including one or more sensors adjacent to a single auxiliary path, it is to be understood that some embodiments may include a plurality of sensor modules and/or a plurality of individual sensors adjacent one or more auxiliary or main paths as long as any particular aspect of production is measured by the same sensor element independent of which marking engine or object source provides, renders or produces the image or object to be sensed.
The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
