This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2014-180557 filed Sep. 4, 2014.
The present invention relates to a feed-cable retaining structure and an image forming apparatus including the feed-cable retaining structure.
According to an aspect of the invention, there is provided a feed-cable retaining structure that retains a feed cable that supplies electric power including an alternating current component from a power supply to a power receiving member, the feed-cable retaining structure including a support member that supports the feed cable in an insulating manner; plural retaining members that support the feed cable above the support member in an insulating manner at plural predetermined positions along a longitudinal direction of the feed cable, each retaining member including two or more elements that retain the feed cable so as to sandwich the feed cable in a width direction; and an adjusting member located at a position shifted from a middle point between the adjacent retaining members on the support member toward one of the adjacent retaining members, the position including a position of the one of the adjacent retaining members, the adjusting member adjusting an insulating gap between the feed cable and the support member by separating the feed cable from the support member.
An exemplary embodiment of the present invention will be described in detail based on the following figures, wherein:
Referring to
In this technical structure, the method for connecting the feed cable 3 to the power receiving member 1 and the power supply 2 is not particularly limited, and a known method may be used. With regard to the connection between the feed cable 3 and the power receiving member 1, one end of the feed cable 3 may be formed in a shape of, for example, a coil spring to improve the fitting performance of the power receiving member 1. The feed cable 3 is not particularly limited as long as the feed cable 3 is electrically connected to the power receiving member 1 and the power supply 2, and a portion of the feed cable 3 other than the connecting portions may either be a bare wire or a coated cable. The cross sectional shape of the feed cable 3 may be, for example, a circular shape or a rectangular shape. The width direction of the feed cable 3 means a direction that crosses the longitudinal direction of the feed cable 3.
In this feed-cable retaining structure, the feed cable 3 is retained by the retaining members 5, and the insulating gap is provided between the feed cable 3 and the support member 4 by the adjusting members 6. The expression “the support member 4 that supports the feed cable 3 in an insulating manner, the retaining members 5 that retain the feed cable 3 in an insulating manner, and the adjusting members 6 that adjust the insulating gap” is used to clarify that the support member 4, the retaining members 5, and the adjusting members 6 each have an insulating performance with respect to the feed cable 3, that is, are electrically insulated from the feed cable 3. Such an insulating performance is provided when, for example, the volume resistivity is 109 Ω·cm or more. The materials of the support member 4, the retaining members 5, and the adjusting members 6 may be, for example, a thermoplastic resin. These members are generally produced by injection molding.
Although the support member 4, the retaining members 5, and the adjusting members 6 may be easily manufactured when they are made of the same material, they may be made of different materials. The materials are not limited to resin materials as long as the volume resistivity thereof is high.
The retaining members 5 are not particularly limited as long as each retaining member 5 includes two or more elements that sandwich the feed cable 3 in the width direction, and each retaining member 5 may include three or more elements. The adjusting members 6 may be located near the retaining members 5 or at, for example, the positions of the retaining members 5. The adjusting members 6 may be arranged such that a single adjusting member 6 is provided for each retaining member 5, or such that plural adjusting members 6 are provided for each retaining member 5. The insulating gap between the feed cable 3 and the support member 4 adjusted by the adjusting members 6 may be large, but is generally not limited as long as the insulating gap is 1 mm or more.
The operation of the feed-cable retaining structure will be described with reference to the sectional views of
First, the comparative example illustrated in
In contrast, in the exemplary embodiment illustrated in
Next, a representative example of the present exemplary embodiment will be described in more detail with reference to
Although the elements of the retaining members 5 may include portions that project toward the feed cable 3, to reliably provide the insulting gap adjusted by the adjusting members 6, the adjusting members 6 may include portions that are closer to a region in which the feed cable 3 is arranged than the elements of the retaining members 5 are.
To facilitate the manufacture of the retaining members 5 and the adjusting members 6 and control of vibration of the feed cable 3, the retaining members 5 may be formed integrally with the respective adjusting members 6.
To reduce the load placed on the feed cable 3 and retain the feed cable 3 in a stable manner at the same time, each retaining member 5 may include three or more elements that press the feed cable 3 in different directions alternately from both sides in the width direction. Although the intervals between the elements of each retaining member 5 are not particularly limited, from the viewpoint of feed-cable retaining performance and work efficiency, the elements may be arranged at intervals of 5 to 20 mm. The feed cable 3 may be easily retained when each retaining member 5 includes three elements.
The number of elements of each retaining member 5 will now be described.
As illustrated in
In contrast, as illustrated in
Although the distances between the three elements 5a to 5c are not particularly limited, to improve the feed-cable retaining performance and facilitate attachment of the feed cable 3, the three elements 5a to 5c may be arranged at intervals of 5 to 20 mm. Also, to reduce the load placed on the feed cable 3 in the longitudinal direction, each retaining member 5 may include three elements that retain the feed cable 3 so as to sandwich the feed cable 3 alternately from both sides in the width direction, and, among the retaining members 5, two retaining members 5 that are adjacent to each other in the longitudinal direction of the feed cable 3 may be arranged such that the positional relationship between one of the three elements and the remaining two of the three elements is inverted between the two retaining members 5. More specifically, as illustrated in
An image forming apparatus including the above-described feed-cable retaining structure will now be described. Referring to
The exemplary embodiment of the present invention illustrated in the drawings will now be described in more detail.
Referring to
Each image forming unit 11 forms a toner image of the corresponding color on the intermediate transfer belt 20, and includes a photoconductor 12 (more specifically, 12a to 12d) including a photosensitive layer. Various devices for forming the toner image are arranged around the photoconductor 12. The devices include a charging device 13 (more specifically, 13a to 13d) that charges the photoconductor 12 to a predetermined potential in advance; an exposure device 14 (more specifically, 14a to 14d) that performs an exposure process for forming a latent image on the charged photoconductor 12; and a developing device 15 (more specifically, 15a to 15d) that develops the latent image on the photoconductor 12 with toner. In addition, a transfer device 16 (more specifically, 16a to 16d) is disposed so as to face the photoconductor 12 with the intermediate transfer belt 20 interposed therebetween. The transfer device 16 transfers the developed toner image on the photoconductor 12 onto the intermediate transfer belt 20. A cleaning device 17 (more specifically, 17a to 17d) cleans the photoconductor 12 after the transferring process.
The intermediate transfer belt 20 rotates while being stretched around three stretching rollers 21 to 23. The stretching roller 21, for example, serves as a driving roller for rotating the intermediate transfer belt 20. A second transfer device 24 is disposed so as to face the stretching roller 22 with the intermediate transfer belt 20 interposed therebetween. The second transfer device 24 simultaneously transfers toner images onto a recording medium 27 by using the stretching roller 22 as a back-up roller, the toner images having been successively transferred from the respective image forming units 11 (11a to 11d) and superposed on the intermediate transfer belt 20. A belt cleaner 25, which cleans the intermediate transfer belt 20 after the simultaneous transferring process by the second transfer device 24, is disposed around the intermediate transfer belt 20. A counter roller 26 for ensuring sufficient cleaning performance is disposed so as to face the belt cleaner 25 with the intermediate transfer belt 20 interposed therebetween. The toner images that have been transferred to the recording medium 27 are fixed by a fixing device (not shown), and then the recording medium 27 is ejected from the image forming apparatus.
In the present exemplary embodiment, a high-voltage power supply board 31 for charging is connected to each of the charging devices 13 (13a to 13d) included in the image forming units 11, and a high-voltage power supply board 32 for development is connected to each of the developing devices 15 (15a to 15d) included in the image forming units 11. Feed cables are arranged to electrically connect the charging devices 13 and the developing devices 15 to the two high-voltage power supply boards 31 and 32. Thus, in the present exemplary embodiment, the two high-voltage power supply boards 31 and 32 correspond to power supplies, and the charging devices 13 and the developing devices 15 correspond to power receiving members. Accordingly, a feed-cable retaining structure 40 for retaining the feed cables is provided between the high-voltage power supply board 31 and the charging devices 13 and between the high-voltage power supply board 32 and the developing devices 15. In the present exemplary embodiment, the high-voltage power supply board 31 for charging uses a high voltage of, for example, 2 kVpp in which a direct current is superimposed, and the high-voltage power supply board 32 for development uses a high voltage of, for example, 1.5 kVpp in which a direct current is superimposed. These high voltages are examples, and are not limited as long as a high-voltage alternating current component is included.
The feed-cable retaining structure 40 according to the present exemplary embodiment retains feed cables between the high-voltage power supply board 31 and the charging devices 13 (more specifically, 13a to 13d) and between the high-voltage power supply board 32 and the developing devices 15 (more specifically, 15a to 15d). The feed cables are retained by frame members (not shown), which serve as support members and are formed by resin molding.
Bosses used to mount the high-voltage power supply board 31 on the frame member 41 are formed on the frame member 41. In addition, ribs 41a that project along the feed cables 50 are provided on the frame member 41, and grooves 42 (more specifically, 42a to 42d) are formed in regions between the ribs 41a. The feed cables 50 for supplying the electric power from the high-voltage power supply board 31 to the charging devices 13a to 13d are retained in the grooves. Since the ribs 41a are provided, the feed cables 50 may be easily arranged and the strength of the frame member 41 itself may be increased. In the present exemplary embodiment, the frame member 41 includes a standing portion that stands at a position near the charging device 13. This structure may be provided by, for example, employing an additional molded part. The feed cables 50 are connected to the charging devices 13 through the standing portion.
The feed cables 50a to 50d according to the present exemplary embodiment are stainless steel wires for springs (for example, SUS304WPA), and are bent a certain number of times along the grooves 42 on the frame member 41 to provide electrical connection between the high-voltage power supply board 31 and the charging devices 13a to 13d. In addition, in the present exemplary embodiment, end portions of the feed cables 50a to 50d near the respective charging devices 13 (portions denoted by 50a′ to 50d′ in
The other end portions of the feed cables 50a to 50d are provided with respective contact springs 51 (more specifically, 51a to 51d) that are attached to the frame member 41 so as to press the high-voltage power supply board 31 to provide an electrical connection to the high-voltage power supply board 31. The contact springs 51 are connected to the respective feed cables 50 by crimping. When the contact springs 51 are fastened to the frame member 41 with screws, the contact springs 51 provide electrical connection to respective connecting portions of the high-voltage power supply board 31. Portions of the contact springs 51 that extend toward the grooves 42 on the frame member 41 are retained so as to be separated from the bottom of the grooves 42 by about 1 mm. Thus, gaps are provided between the feed cables 50 and the bottom of the grooves 42 in these regions.
Next, the specific manner in which each feed cable 50 is retained in the present exemplary embodiment will be described. Part VIA illustrated in
The feed cable 50a may be mounted to the projecting portions 431 to 433 simply by pressing the feed cable 50a toward the bottom of the groove 42a, and this may be easily achieved. In addition, the feed cable 50a retained by the projecting portions 431 to 433 receives forces in directions toward the ribs 41a (directions substantially parallel to the bottom of the groove 42a), and is not easily removed from the region in which the feed cable 50a is retained once the feed cable 50a is retained. If two projecting portions (not shown) are provided at positions that oppose each other with the feed cable 50a provided therebetween, the feed cable is to be pressed into the region between the two projecting portions. In this case, the projecting portions themselves are easily deformed, and the mounted feed cable tends to receive a force in a direction in which the feed cable is released from the retained state (force in a direction opposite to the direction of the pressing force applied to the feed cable).
In the present exemplary embodiment, adjusting portions 441 to 443 are formed on end portions of the three projecting portions 431 to 433 (end portions that extend toward the opposing ribs 41a). The adjusting portions 441 to 443 are shorter than the projecting portions 431 to 433 and are closer to the region in which the feed cable 50a is arranged than the projecting portions 431 to 433 are. These adjusting portions 441 to 443 are provided to prevent the feed cable 50a retained by the projecting portions 431 to 433 from coming into direct contact with the bottom of the groove 42a, and have a height of about 1 mm from the bottom of the groove 42a. Thus, in the present exemplary embodiment, the adjusting portions 441 to 443 correspond to the adjusting members that adjust the insulating gap between the feed cable 50a and the bottom of the groove 42a.
In the present exemplary embodiment, since the adjusting portions 441 to 443 are provided, even when the electric power including a high-voltage alternating current component is supplied through the feed cable 50a, an air gap having a size corresponding to the height of the adjusting portions 441 to 443 is provided between the feed cable 50a and the bottom of the groove 42a. Therefore, the induction charge from the feed cable 50a in the groove 42a is small, and the intensity of an electric field applied between the feed cable 50a and the groove 42a is also small. As a result, vibration of the feed cable 50a itself due to the electric field generated around the feed cable 50a is reduced, and generation of high-frequency sound is suppressed. If the feed cable 50a comes into direct contact with the bottom of the groove 42a, the intensity of the electric field applied between the feed cable 50a and the groove 42a is increased, and vibration of the feed cable 50a itself is increased accordingly. As a result, high-frequency sound is generated. In the present exemplary embodiment, the distance between the three projecting portions 431 to 433, which correspond to the three elements of each retaining member, and three projecting portions of a retaining member adjacent thereto is, of course, set such that resonance does not occur at a frequency of the electric power supplied through the feed cable 50a.
The projecting portions 431 to 433 and the adjusting portions 441 to 443 according to the present exemplary embodiment are formed together with the ribs 41a when the frame member 41 is formed by injection molding, and therefore may be easily produced. Although the three projecting portions 431 to 433 are arranged at intervals of 5 mm in the present exemplary embodiment, the intervals are not particularly limited as long as the feed cable 50a may be retained. However, to facilitate mounting of the feed cable 50a and retain the feed cable 50a in a stable manner, the intervals may be set to 5 to 20 mm. It is not necessary that the intervals between the three projecting portions 431 to 433 be constant over the entire region of the frame member 41, and may be varied. In addition, the retaining member including the three projecting portions 431 to 433 may be spaced from the retaining members adjacent thereto by different distances as long as the retaining members are arranged such that the feed cable 50a may be retained.
In addition, in the present exemplary embodiment, the height of the adjusting portions 441 to 443, that is, the insulating gap between the feed cable 50a and the bottom of the groove 42a, is set to about 1 mm. However, the insulating gap is not limited to this, and may be increased to reduce the influence of the electric field. The insulating gap may be 1 mm or more, and generally 4 mm at a maximum in consideration of the size of the resin molded product, reduction in size of the frame member 41, and reliable formation of the gap. In addition, in the present exemplary embodiment, the three projecting portions 431 to 433 are all provided with the respective adjusting portions 441 to 443. However, the arrangement of the adjusting portions is not limited to this, and may be such that, for example, only the projecting portion 432 at the center may be provided with the adjusting portion 442 as long as the feed cable 50a does not come into contact with the bottom of the groove 42a.
In addition, in the present exemplary embodiment, as illustrated in
Next, frame members 41 according to the present exemplary embodiment will be described.
In the present exemplary embodiment, the feed-cable retaining structure holds the feed cables 50 that supply electric power to the charging devices 13 and the developing devices 15. However, portions to which the feed-cable retaining structure may be applied are not limited to this, and a similar structure may be employed for portions to which electric power including a high-voltage alternating current component is supplied. In addition, although the coil springs are formed at the ends of the feed cables 50 in the present exemplary embodiment, the spring members are not limited to coil springs, and other spring members may instead be provided. Alternatively, the feed cables 50 may be free from the coil springs, and the charging devices 13 and the developing devices 15 may be provided with spring structures. Furthermore, although the feed cables 50 are made of stainless steel wires for springs, the feed cables 50 may instead be made of other materials for springs, such as phosphor bronze or beryllium copper. In the case where the feed cables 50 are not required to have spring characteristics, other appropriate materials may be used. The material of the feed cables 50 is not limited as long as certain rigidity may be provided.
In the structure illustrated in
In the structure illustrated in
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiment was chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2014-180557 | Sep 2014 | JP | national |