This application claims priority to Japanese Patent Applications No. 2013-271685, filed Dec. 27, 2013, and No. 2013-271691, filed Dec. 27, 2013. The disclosure of the foregoing applications is incorporated herein by reference in its entirety.
The present disclosure relates to a feed device and a printer that are configured to convey a sheet material.
In known art, a feed device is known that feeds a cut tape. The known feed device is provided with a fixed roller, a movable roller, a pressing member, an elastic member, and a hook member, for example. The fixed roller and the movable roller, which are disposed opposite one another, clamp the tape that will be cut. The pressing member, which is energized by the elastic member, presses on the movable roller. The rotation of the movable roller is restricted by the hook member coming into contact with the movable roller. When the hook member moves away from the movable roller, the pressing member causes the movable roller to rotate. The rotating movable roller feeds the tape by operating in coordination with the fixed roller.
In the known feed device, cases occur in which the rotation of the movable roller becomes unstable. In those cases, there is a possibility that the feed amount for the tape that is being fed by the movable roller will become unstable.
Various embodiments of the broad principles derived herein provide a feed device and a printer that are configure to stabilize the feed amount for a sheet material.
The embodiments herein provide a feed device that includes a first roller, a second roller, an energizing portion, a coupled portion, a restricting portion, an actuating portion, and a clutch. The second roller is configured to move between a clamping position and a released position and is configured to rotate in a forward rotation direction and a reverse rotation direction The forward rotation direction and the reverse rotation direction are opposite rotational directions. The clamping position is a position in which the second roller clamps a sheet material between the first roller and the second roller. The released position is a position in which the second roller is separated from the first roller than when the second roller is in the clamping position. The second roller is also configured to feed the sheet material that is clamped between the first roller and the second roller toward a discharge position when the second roller is in the clamping position and rotates in the forward rotation direction. The energizing portion is configured to move between a contact position and a separated position. The contact position is a position in which the energizing portion is in contact with the second roller that is in the clamping position and energizes the second roller in the forward rotation direction. The separated position is a position in which the energizing portion is separated from the second roller that is in the clamping position. The coupled portion is coupled with and protrudes from the second roller. The coupled portion is configured to rotate in the forward rotation direction together with the second roller. The restricting portion is configured to move between a restricting position and a permitting position. The restricting position is a position in which the restricting portion is in a rotation area and restricts the rotation of the second roller. The rotation area is an area that the coupled portion describes when the coupled portion rotates in the forward rotation direction. The permitting position is a position in which the restricting portion is outside the rotation area and permits the second roller to rotate. The actuating portion is configured to cause the second roller to move from the released position to the clamping position, then to cause the energizing portion to move from the separated position to the contact position, and then to cause the restricting portion to move from the restricting position to the permitting position. The clutch is configured to permit the second roller to rotate in the forward rotation direction and to restrict the second roller from rotating in the reverse rotation direction.
The embodiments herein also provide a feed device that includes a first roller, a second roller, a first protruding portion, a plurality of second protruding portions, a first restricting member, an energizing portion, a second restricting member, a first actuating portion, and a second actuating portion. The second roller is configured to move between a clamping position and a released position and is configured to rotate in a forward rotation direction and a reverse rotation direction The forward rotation direction and the reverse rotation direction are opposite rotational directions. The clamping position is a position in which the second roller clamps a sheet material between the first roller and the second roller. The released position is a position in which the second roller is separated from the first roller than when the second roller is in the clamping position. The second roller is also configured to feed the sheet material that is clamped between the first roller and the second roller toward a discharge position when the second roller is in the clamping position and rotates in the forward rotation direction. The first protruding portion is provided on the second roller and protrudes in a direction that is parallel to a rotational axis of the second roller. The plurality of second protruding portions are provided in the first protruding portion and protrude in directions that are orthogonal to the rotational axis of the second roller. The first restricting member is configured to move between a first restricting position and a first permitting position. The first restricting position is a position in which the first restricting member is in a first rotation area and restricts the rotation of the second roller in the forward rotation direction. The first rotation area is an area that the first protruding portion describes when the first protruding portion rotates in the forward rotation direction. The first permitting position is a position in which the first restricting member is outside the first rotation area and permits the second roller to rotate in the forward rotation direction. The energizing portion is configured to move between a contact position and a separated position. The contact position is a position in which the energizing portion is in contact with one of the plurality of the second protruding portions and energizes the second protruding portion with which the energizing portion is in contact in the forward rotation direction. The separated position is a position in which the energizing portion is separated from the rotational axis of the second roller than when the energizing portion is in the contact position. The energizing portion is also configured to cause the second roller to rotate in the forward rotation direction when the energizing portion moves to the contact position. The second restricting member is configured to move between a second restricting position and a second permitting position. The second restricting position is a position in which the second restricting member is in a second rotation area and restricts the rotation of the second roller in the forward rotation direction. The second rotation area is an area that the plurality of the second protruding portions describe when the plurality of the second protruding portions rotate in the forward rotation direction. The second permitting position is a position in which the second restricting member is outside the second rotation area and permits the second roller to rotate in the forward rotation direction. The second restricting member is also configured to cause the rotation of the second roller to stop in a specific rotational position by coming into contact with a specific one of the second protruding portions when the second restricting member reaches the second restricting position. The specific one of the second protruding portions is a different one of the plurality of the second protruding portions from the second protruding portion with which the energizing portion comes into contact. The first actuating portion is configured to move the energizing portion from the separated position to the contact position, and then to move the first restricting member from the first restricting position to the first permitting position and move the second restricting member from the second permitting position to the second restricting position. The second actuating portion is configured to move the second restricting member from the second restricting position to the second permitting position and then to cause the second roller that is rotated by the first actuating portion to rotate farther in the forward rotation direction while maintaining a state in which the second roller is in the clamping position, and then to cause the second roller.
Embodiments of the present disclosure will be described below in detail with reference to the accompanying drawings in which:
A first embodiment of the present disclosure will be explained with reference to the drawings. In the following explanation, for expediency, the lower right side, the upper left side, the lower left side, the upper right side, the upper side and the lower side of
Outline Structure of Printer 1
The printer 1 will be explained with reference to
As shown in
On the top surface of the printer 1, a cassette cover 6 is provided, which is opened and closed when replacing the tape cassette 30. The cassette cover 6 is a lid portion that is substantially rectangular in a plan view. The cassette cover 6 is axially supported at both left and right end portions, at the top of the rear surface of the main body cover 2. A cassette mounting portion 8, which is an area into and from which the tape cassette 30 can be mounted and removed, is provided in the main body cover 2. The cassette cover 6 can rotate between a closed position (not shown in the drawings) in which it closes off the cassette mounting portion 8 and an open position (refer to
A discharge port 111 is provided in the left side surface of the main body cover 2. The discharge port 111 is an opening through which the printed tape is discharged from the cassette mounting portion 8. The main body cover 2 has a tape discharge portion 110, which forms a feed path of the printed tape, between the cassette mounting portion 8 and the discharge port 111. A cutting mechanism 80 (refer to
As shown in
A platen holder 12, which can pivot around a shaft support portion 121, is disposed to the front of the head holder 74. A platen roller 15 and a movable feed roller 14 are rotatably and axially supported on the left end portion of the platen holder 12. The platen roller 15 faces the thermal head 10 and can come into contact with or be separated from the thermal head 10. The movable feed roller 14 faces the tape drive roller 46 that is mounted on the tape drive shaft 100, and can come into contact with or be separated from the tape drive roller 46. A tape drive motor 711 (refer to
As shown in
Overview of Structure of Tape Cassette 30
The tape cassette 30 will be explained with reference to
The tape cassette 30 is provided with a box-shaped cassette case 31. A discharge guide portion 49, which guides the tape that is discharged from the tape cassette 30, is provided in a front left portion of the cassette case 31. The cassette case 31 has support holes 65 to 68 that rotatably support a spool or the like mounted inside the cassette case 31. The support hole 65 rotatably supports a first tape spool 40 around which a first tape is wound. The support hole 67 rotatably supports a ribbon spool 42 around which an unused ink ribbon 60 is wound. The support hole 68 rotatably supports the ribbon take-up spool 44 that is used to take up the used ink ribbon 60. The support hole 66 rotatably supports a second tape spool (not shown in the drawings) around which a second tape is wound.
In the receptor type tape cassette 30 shown in
Overview of Structure of Unit 70
A unit 70 will be explained with reference to
The unit 70 is provided with a first frame 701, a second frame 702, a printing mechanism 71 and the cutting mechanism 80. The first frame 701 is a plate-shaped metal frame that extends in the front-rear and left-right directions and is disposed below the cassette mounting portion 8 (refer to
The tape drive motor 711 and the control portion 20 are disposed below the first frame 701. A drive shaft 713 of the tape drive motor 711 protrudes to the upper side of the first frame 701 via a hole (not shown in the drawings) that is provided in the first frame 701. The gear 715 is fixed to the drive shaft 713 above the first frame 701. The gear 715 meshes with the gear 716. The gear 717 meshes with the gear 716 and the gear 718. The gear 719 meshes with the gear 718, the gear 720 and the gear 721. The ribbon take-up shaft 95 is provided in a standing manner on the top surface of the gear 717. The tape drive shaft 100 is provided in a standing manner on the top surface of the gear 720.
The control portion 20 is an electrical substrate that has a CPU, a ROM and a RAM etc. The control portion 20 controls various operations of the printer 1 by causing the CPU to execute programs stored in the ROM.
The second frame 702 is a plate-shaped metal frame that extends in the front-rear and left-right directions, and is screwed to the left side of the first frame 701. The second frame 702 is disposed below the tape discharge portion 110 (refer to
Overview of Operations of Printer 1
An overview of the operations of the printer 1 will be explained with reference to
The control portion 20 (refer to
In a section between the platen roller 15 and the thermal head 10, the thermal head 10 uses the unused ink ribbon 60 to perform printing on the print layer of the unused print tape 57. The printed print tape 57 is fed to the tape discharge portion 110 and is cut by the cutting mechanism 80 (refer to
Overview of Structure of Cutting Mechanism 80
The cutting mechanism 80 will be explained with reference to
As shown in
The drive mechanism 750 is a mechanism for driving the half-cut mechanism 200, the full-cut mechanism 300, and the feed mechanism 400. As shown in
As shown in
A first drive pin 763, a second drive pin 764, a first detection plate 765 and a second detection plate 766 are provided on the cam plate 760. Each of the first drive pin 763 and the second drive pin 764 is a circular column that protrudes to the front from the cam plate 760. More specifically, the second drive pin 764 protrudes to the front from the protruding portion 762. The first drive pin 763 protrudes to the front from an outer edge portion of the cam plate 760 that is different from the protruding portion 762. In a front view, the first drive pin 763 is provided in a position that is approximately 90 degrees in the clockwise direction from the second drive pin 764, with the vertex of the angle at the shaft portion 761.
The cam plate 760 includes a front peripheral surface 760A and a rear peripheral surface 760B. The front peripheral surface 760A is a peripheral surface of the cam plate 760 that is on the front side of substantially the center of the cam plate 760 in the front-rear direction. The rear peripheral surface 760B is a peripheral surface that is on the rear side of substantially the center of the cam plate 760 in the front-rear direction. The first detection plate 765 is provided on the rear peripheral surface 760B. The second detection plate 766 is provided on the front peripheral surface 760A. Each of the first detection plate 765 and the second detection plate 766 is a plate-shaped body that protrudes to the outside in the radial direction from the cam plate 760. In a front view, the first detection plate 765 extends clockwise around the shaft portion 761 from the rear side of the protruding portion 762. In a front view, the second detection plate 766 is provided in a position that is approximately 90 degrees in the counterclockwise direction from the protruding portion 762, with the vertex of the angle at the shaft portion 761.
As shown in
When the movable pin 91A is in a steady state in which it extends upward, the detection sensor 91 outputs an OFF signal. When the movable pin 91A is in a tilted state in which it has rotated in the clockwise direction from the steady state in a front view, the detection sensor 91 outputs an ON signal. When the movable pin 92A is in a steady state in which it extends upward, the detection sensor 92 outputs an OFF signal. When the movable pin 92A is in a tilted state in which it has rotated in the counterclockwise direction from the steady state in a front view, the detection sensor 92 outputs an ON signal.
Overview of Structure of Half-Cut Mechanism 200
The half-cut mechanism 200 will be explained with reference to
The fixed portion 210 is a plate-shaped member that is substantially L-shaped in a rear view and includes a first plate portion 211, a second plate portion 212, and a receiving base 213. The first plate portion 211 is a plate-shaped portion that extends in the left-right direction and is fixed to the second frame 702 (refer to
The movable portion 220 is a plate-shaped member that is substantially L-shaped in a front view and is configured to rotate around a rotating shaft (not shown in the drawings) that extends in the front-rear direction. The movable portion 220 is disposed to the rear of the second plate portion 212 and in front of the cam plate 760. The movable portion 220 includes a first plate portion 221, a second plate portion 222, a cutting blade 223, and a gap forming portion 231. The first plate portion 221 is a plate-shaped portion that extends approximately in the left-right direction and extends from the lower side of the receiving base 213 to the right side of the cam plate 760. The second plate portion 222 is a plate-shaped portion that extends upward from the left end portion of the first plate portion 221 such that it is inclined at a substantially 90-degree angle with respect to the first plate portion 221. The second plate portion 222 is disposed to the left of the receiving base 213.
The cutting blade 223 is a blade that is attached to the front face of the second plate portion 222 and that extends along the right edge portion of the second plate portion 222. The cutting blade 223 faces the receiving base 213 from the left side. The gap forming portion 231 is a protruding portion with a substantially three-dimensional rectangular shape that protrudes from the upper side of the cutting blade 223 and protrudes slightly more toward the receiving base 213 than the cutting blade 223.
Latching plates 225, 227, and 229, a spring shaft portion 226, an escape groove 228, and a guide groove 233 are provided in the first plate portion 221. The spring shaft portion 226 extends to the front from the first plate portion 221, between the second plate portion 212 and the cam plate 760 in a front view. The latching plates 225, 227, and 229 are all protruding pieces that protrude to the front from the first plate portion 221. The latching plate 225 protrudes to the front from the upper right end portion of the first plate portion 221. The latching plate 227 protrudes to the front from the lower side of the spring shaft portion 226. The latching plate 229 protrudes to the front from the upper side of the spring shaft portion 226 and the right side of the second plate portion 212. The escape groove 228 is a groove portion that is recessed upward from the lower edge portion of the first plate portion 221 and is provided between the second plate portion 212 and the spring shaft portion 226 in a front view.
The compression spring 240 is a torsion coil spring that is held by the first plate portion 221. The spring shaft portion 226 is inserted into a coil portion of the compression spring 240. The compression spring 240 includes a pair of arm portions 242 and 243 that extend substantially in parallel from opposite sides of the coil portion. The leading end portion of the arm portion 242 is latched to the latching plate 225 by energizing the latching plate 225 from below. The leading end portion of the arm portion 243 is latched to the latching plate 227 by energizing the latching plate 227 from above.
The guide groove 233 is provided below the first drive pin 763 in a front view and is a groove portion that is recessed downward from an upper edge portion of the first plate portion 221. The guide groove 233 is recessed in an arc shape in a front view, to a position that is lower than the arm portion 242 that is latched to the latching plate 225.
A protruding piece 224 that protrudes toward the front (refer to
Overview of Structure of Full-Cut Mechanism 300
The full-cut mechanism 300 will be explained with reference to
The fixed portion 310 is a plate-shaped member that is substantially L-shaped in a rear view, and it is disposed in front of the fixed portion 210 (refer to
The movable portion 320 is a plate-shaped member that is substantially L-shaped in a front view and can rotate around the support shaft 301. The movable portion 320 is disposed to the rear of the fixed portion 310 and in front of the cam plate 760. The movable portion 320 includes a first plate portion 321, a second plate portion 322, a movable blade 324, and the like. The first plate portion 321 is a plate-shaped portion that extends approximately in the left-right direction in a front view. More specifically, the first plate portion 321 is a plate-shaped portion that extends to the rear from the right side of the support shaft 301, passing underneath the escape groove 228 (refer to
The second plate portion 322 is a plate-shaped portion that extends upward from the left end portion of the first plate portion 321 such that it is inclined at a substantially 90-degree angle with respect to the first plate portion 321. The support shaft 301 is inserted into a through-hole (not shown in the drawings) that is provided in the portion where the first plate portion 321 and the second plate portion 322 are joined. The movable blade 324 extends along a right edge portion of the second plate portion 322 and is a blade portion that faces the fixed blade 314 from the left side.
A guide groove 323, a guide hole 325 and an escape groove 328 are provided in the first plate portion 321. The guide groove 323 is a groove portion that is recessed downward from the upper edge portion of the first plate portion 321 and is provided on the right end portion of the first plate portion 321. The guide hole 325 is a hole that extends through the first plate portion 321 and is provided substantially in the center, in the lengthwise direction, of the first plate portion 321. The guide hole 325 is a long hole that extends approximately in parallel to the lengthwise direction of the first plate portion 321. The escape groove 328 is a groove portion that is provided in the left end portion of the first plate portion 321 and that is recessed downward from the upper edge portion of the first plate portion 321. The escape groove 328 is positioned below the escape groove 228 (refer to
An attachment hole 329 is provided in the left end portion of the second plate portion 322. One end portion of the extension spring 330 (refer to
Detailed Structure of Feed Mechanism 400
The feed mechanism 400 will be explained with reference to
The guide member 770 is a plate-shaped member that is attached to the rear face of the second plate portion 212. The guide member 770 includes a guide wall 771 that is a plate-shaped portion that extends in the front-rear direction and the up-down direction to the rear of the receiving base 213. The guide wall 771 is configured to guide the printed tape toward the discharge port 111.
The fixed roller 440 is provided on the guide member 770 and is a rotating body that is configured to rotate around a rotating shaft (not shown in the drawings) that extends in the up-down direction. The fixed roller 440 is provided to the rear of the receiving base 213. The shaft member 401 extends to the rear from the first plate portion 211. The shaft member 401 is disposed to the left of the guide wall 771 and below the second plate portion 222. Hereinafter, the clockwise direction around the shaft member 401 in a front view will be called the first direction. The opposite direction from the first direction will be called the second direction.
As shown in
A pin 411 that protrudes to the front from the first link 410 is provided on the right end portion of the first plate portion 417. The pin 411 is inserted into the guide hole 325. The first link 410 is thus connected to the first plate portion 321 (refer to
The second plate portion 418 extends upward and to the left from the left end portion of the connecting portion 416. The left end portion of the second plate portion 418 is disposed in a position that is lower than the fixed roller 440. The second plate portion 418 includes a protruding piece 419, a groove portion 451, a first restricting member 450, and the like. The protruding piece 419 is a plate-shaped portion that protrudes upward from the upper left end of the second plate portion 418. A connecting portion 419A is formed on the lower side portion of the protruding piece 419. A leading end portion 419B is formed on the upper side portion of the protruding piece 419. In a front view, the connecting portion 419A is a substantially rectangular plate-shaped portion whose long axis extends approximately in the up-down direction, and it is connected to the second plate portion 418. In a front view, the leading end portion 419B is a substantially rectangular plate-shaped portion whose long axis extends approximately in the left-right direction.
The groove portion 451 is a portion that is notched downward in a portion that is approximately in the center, in the left-right direction, of the upper edge portion of the second plate portion 418. The right side portion of the groove portion 451 is bounded by a wall portion 451A that is formed on the second plate portion 418. The wall portion 451A includes a contact face 451B and an inclined face 451C. The contact face 451B is a face that extends approximately downward from the upper edge portion of the second plate portion 418. The inclined face 451C is a face that extends obliquely downward to the left from the lower edge portion of the contact face 451B.
As shown in
A second restricting member 458 that protrudes to the rear from the first link 410 is supported on the rear face of the second plate portion 418. The second restricting member 458 extends approximately in a straight line from the left side of the first restricting member 450 to an area that is substantially in the center of the upper side of the extension portion 453 in the left-right direction.
The holding member 490 is a plate-shaped member that is a substantially rectangular frame in a plan view, and the part of it that is to the rear of its approximate midpoint in the front-rear direction is disposed on the support portion 452. This enables the holding member 490 to pivot in the first direction and the second direction around the shaft member 401. The holding member 490 is configured to slide in relation to the support portion 452. A gap 493 is formed on the inner side of the holding member 490. The protruding piece 419 advances into the gap 493 from below. In other words, the protruding piece 419 protrudes from the second plate portion 418 toward the holding member 490. The protruding piece 419 is disposed in the second direction from a right wall portion 490B of the holding member 490, and it faces the right wall portion 490B across the gap 493.
A groove portion 491 is provided on a left wall portion 490A of the holding member 490. The groove portion 491 is a portion that is recessed downward from the upper edge portion of the left wall portion 490A. The groove portion 491 is continuous with the gap 493. The leading end portion 419B is inserted into the groove portion 491 from above. The left side portion of the leading end portion 419B protrudes to the left from the groove portion 491.
A coil spring 471 is disposed in the gap 493 in a compressed state. The right end portion of the coil spring 471 is held by a pin (not shown in the drawings) that protrudes to the left from the right wall portion 490B. The left end portion of the coil spring 471 is held by the right side portion of the leading end portion 419B. The holding member 490 is energized to the right by the compressing of the coil spring 471.
As shown in
As shown in
As shown in
As shown in
The torsion spring 499 includes a pair of arm portions 499A and 499B that extend from opposite ends of the coil portion. The arm portion 499A latches to the lower edge portion of the first plate portion 417. The arm portion 499B latches to the end portion on the second direction side of the wall portion 427B. The energizing of the wall portion 427B in the first direction by the torsion spring 499 causes the protruding portion 427A (refer to
The attaching portion 428 is a plate-shaped portion that is substantially C-shaped in a front view and that is provided on the upper edge portion of the plate portion 427. The attaching portion 428 includes round holes 428A and 428B (refer to
A movable roller 430 is disposed in the gap 429 and is supported by the second link 420. The movable roller 430 is a rotating body that, by operating in coordination with the fixed roller 440, feeds the tape that is guided by the guide wall 771. The movable roller 430 is capable of forward rotation around a rotational axis X (refer to
The movable roller 430 is configured to move between a clamping position (refer to
As shown in
The clutch spring 446 is disposed inside the roller portion 431. The clutch spring 446 is a one-way clutch and includes a coil portion 446A. The coil portion 446A is provided on the rotating shaft 445. An arm portion 446B that extends from the upper end portion of the coil portion 446A is attached to a through-hole 428E that extends through the upper wall portion 428C. An arm portion (not shown in the drawings) that extends from the lower end portion of the coil portion 446A is attached to the inner peripheral face of the roller portion 431. The clutch spring 446 prevents reverse rotation of the roller portion 431 while permitting forward rotation of the roller portion 431.
The cam member 432 is a substantially disc-shaped member that protrudes from the lower face of the roller portion 431 in a direction that is parallel to the rotational axis X, and it is capable of forward rotation around the rotational axis X together with the roller portion 431. The distance by which an outer peripheral portion 432A of the cam member 432 is separated from the rotational axis X varies along the direction of forward rotation.
The outer peripheral portion 432A includes two protruding portions 432B and two gradually increasing portions 432C. The two protruding portions 432B each protrude from the outer peripheral portion 432A in the direction away from the rotational axis X. The two protruding portions 432B are symmetrically disposed on opposite sides of the rotational axis X. Each of the two protruding portions 432B includes a contact portion 432D. The contact portion 432D is a flat portion that is formed on the side of the protruding portion 432B that faces in the direction of reverse rotation. The contact portion 432D extends in a direction that is substantially orthogonal to the rotational axis X.
The two gradually increasing portions 432C are each disposed on the movable roller 430 on the sides of the protruding portions 432B that face in the direction of reverse rotation. The distances of the gradually increasing portions 432C from the rotational axis X increase gradually along the reverse rotation direction.
The coupled portion 433 has a substantially three-dimensional rectangular shape that protrudes from the lower face of the cam member 432 in a direction that is parallel to the rotational axis X. The coupled portion 433 includes two flat portions 433A, which are flat. The two flat portions 433A face each other on opposite sides of the rotational axis X and extend in a direction that is parallel to the rotational axis X. The two flat portions 433A are disposed between the two protruding portions 432B.
Positional Relationships Among Members of the Feed Mechanism 400
The positional relationships among the movable roller 430, the first restricting member 450, the second restricting member 458, and the pressing member 472 will be explained with reference to
Hereinafter, the position where the first restricting member 450 that has advanced into the first rotation area restricts the forward rotation of the movable roller 430 will be called the first restricting position. The first restricting member 450 that is in the first restricting position is able to move to a first permitting position (refer to
The second restricting member 458 is disposed in a position where it is separated from the left side of the one of the two contact portions 432D that faces the rear (refer to
The second restricting member 458 that is in the second permitting position is able to move to a second restricting position (refer to
The pressing member 472 is disposed in a position (hereinafter called the separated position) in which it is separated from the left side of the one of the two contact portions 432D that faces the front. The pressing member 472 that is in the separated position is able to move to a contact position (refer to
Standby State of the Cutting Mechanism 80
The cutting mechanism 80 that has been explained above is in a standby state (refer to
The gap between the fixed blade 314 and the movable blade 324, the gap between the receiving base 213 and the cutting blade 223, and the gap between the fixed roller 440 and the movable roller 430 are all continuous with one another in the front-rear direction. The tape feed path in the tape discharge portion 110 (refer to
As shown in
When the cam plate 760 is in the reference position, the first drive pin 763 is above the first plate portion 221 of the half-cut mechanism 200. The first drive pin 763 is in contact from above with the arm portion 242 of the compression spring 240, which is latched to the latching plate 225. The second drive pin 764 extends to the front as far as the upper side of the first plate portion 321 of the full-cut mechanism 300 and is in contact with the guide groove 323 of the first plate portion 321 from above.
Operational Modes of Cutting Mechanism 80
Operational modes of the cutting mechanism 80 will be explained with reference to
Operational Modes of Half-Cut Mechanism 200
Operational modes of the half-cut mechanism 200 will be explained with reference to
When the first drive pin 763 rotates in the first cutting direction, it presses down on the arm portion 242, causing the movable portion 220 that is in the first retracted position to rotate clockwise in a front view against the elastic force of the extension spring 230. When the movable portion 220 rotates to the position where the first plate portion 221 comes into contact with the second frame 702 (refer to
Thereafter, the motor 90 turns farther in the first drive direction, causing the first drive pin 763 to rotate toward the left end portion of the guide groove 233 as it slides along the guide groove 233. The arm portion 242 is pressed farther down, and the movable portion 220 is energized in the clockwise direction in a front view. The cutting blade 223 presses the print tape 57 farther toward the receiving base 213, such that one of the layers (specifically, the print layer) of the print tape 57 is cut. In other words, the print tape 57 is half-cut.
Next, the motor 90 switches its operation and turns in a second drive direction. The second drive direction is a rotation direction of the motor 90 that is the opposite direction from the first drive direction. The cam plate 760 rotates in a second cutting direction, which is the opposite direction from the first cutting direction, and moves to the reference position. The movable portion 220 moves from the first cutting position to the first retracted position. The cutting mechanism 80 thus returns to the standby state.
After the cutting mechanism 80 has returned to the standby state, the control portion 20 operates the tape drive motor 711 (refer to
The rotation control of the motor 90 by the control portion 20 in a case where the print tape 57 is half-cut will now be explained. The rotational position of the cam plate 760 that causes the movable portion 220 to move to the first cutting position will be called the first displacing position. When the cam plate 760, which was in the reference position, rotates to the first displacing position, the first detection plate 765 comes into contact with the movable pin 91A. The movable pin 91A changes from the steady state to the tilted state, causing the detection sensor 91 to change from the OFF state to the ON state. At this time, the movable pin 92A is not in contact with the protruding portion 762, so the detection sensor 92 (refer to
When the detection sensor 91 is in the ON state and the detection sensor 92 is in the OFF state, the control portion 20 determines that the cam plate 760 has rotated to the first displacing position. The control portion 20 causes the motor 90 to turn farther in the first drive direction by only a specified amount. The first drive pin 763 is thus moved to the left end portion of the guide groove 233, so the print tape 57 is reliably half-cut.
Operational Modes of Full-Cut Mechanism 300 and Feed Mechanism 400
Operational modes of the full-cut mechanism 300 and the feed mechanism 400 will be explained with reference to
As shown in
The pin 411 moves approximately leftward along the guide hole 325, which rotates together with the movable portion 320. In this way, the first link 410 pivots in the first direction. The protruding portion 427A is latched to the contact face 451B by the elastic force of the torsion spring 499 (refer to
In other words, the second link 420 is made to pivot in the first direction together with the first link 410 by the torsion spring 499, the protruding portion 427A, and the wall portion 451A. Hereinafter, the torsion spring 499, the protruding portion 427A, and the wall portion 451A will be collectively called the coupling mechanism 150. At this time, the holding member 490, which is supported by the support portion 452, pivots in the first direction together with the first link 410.
The first restricting member 450 and the second restricting member 458 pivot in the first direction in conjunction with the pivoting of the first link 410. The movable roller 430, which is in the released position, moves in the first direction in conjunction with the sliding of the second link 420. The pressing member 472 moves in the first direction in conjunction with the pivoting of the holding member 490.
Because the first link 410, the second link 420, and the holding member 490 pivot together in the first direction, the positions of the movable roller 430, the first restricting member 450, the second restricting member 458, and the pressing member 472 in relation to one another do not change. In other words, the state in which the first restricting member 450 is in the first restricting position, the state in which the second restricting member 458 is in the second permitting position, the state in which the pressing member 472 is in the separated position are all maintained.
As shown in
The turning of the motor 90 farther in the second drive direction causes the movable portion 320 to rotate farther in the clockwise direction in a front view and causes the movable blade 324 to move toward the fixed blade 314. The first link 410 pivots farther in the first direction in conjunction with the rotating of the movable portion 320.
In contrast, the pivoting of the second link 420 in the first direction is restricted by the fixed roller 440, which faces the movable roller 430 that is in the clamping position. The first link 410 pivots in the first direction while moving the wall portion 451A in relation to the protruding portion 427A (refer to
In other words, the coupling mechanism 150 pivots the first link 410 in the first direction independently of the second link 420, which moves the movable roller 430 to the clamping position. Due to the energizing force of the torsion spring 499, the second link 420 maintains the state in which the movable roller 430 is in the clamping position. At this time, the holding member 490, which is resting on the support portion 452, pivots in the first direction together with the first link 410.
As shown in
The first restricting member 450 is in the first restricting position, so the forward rotation of the movable roller 430 is restricted, even though the pressing member 472 is in contact with the contact portion 432D. Therefore, the holding member 490, which has moved the pressing member 472 to the contact position, is restricted from pivoting in the first direction by the contact portion 432D.
The turning of the motor 90 farther in the second drive direction causes the movable portion 320 to rotate farther in the clockwise direction in a front view and causes the first link 410 to pivot farther in the first direction. In conjunction with the pivoting of the first link 410, the support portion 452 (refer to
In this manner, the first link 410 pivots in the first direction independently of the holding member 490. In other words, the first link 410 is made to pivot the first restricting member 450 and the second restricting member 458 in the first direction independently of the holding member 490 by the support portion 452, the protruding piece 419, and the right wall portion 490B. Hereinafter, the support portion 452, the protruding piece 419, and the right wall portion 490B will be collectively called the coupling mechanism 250.
Note that the coil spring 471, which has been compressed by the protruding piece 419, energizes the protruding portion 432B in the direction of forward rotation through the pressing member 472, which in the contact position. At this time, the forward rotation of the movable roller 430, which is energized by the coil spring 471, is restricted by the first restricting member 450, which is in the first restricting position. The movable blade 324 is in a position where it is close to the fixed blade 314.
As shown in
As shown in
The pressing member 472, which is energized by the coil spring 471, presses against the contact portion 432D, causing the movable roller 430 to rotate forward by one-fourth of a revolution. The forward rotating movable roller 430 operates in coordination with the fixed roller 440 to feed the print tape 57 that has been cut. This forward rotation of the movable roller 430 will be called the first forward rotation. In conjunction with the first forward rotation of the movable roller 430, the pressing member 472 is moved to the right by the energizing force of the coil spring 471. At this time, the holding member 490 moves to the right along the support portion 452 (refer to
As shown in
When the first forward rotation ends, the protruding portion 432B on the rear side comes into contact with the second restricting member 458, which is in the second restricting position. The movable roller 430, which is in the specific rotational position, is restricted from rotating forward by the second restricting member 458 that is in the second restricting position, and it is prevented from rotating in reverse by the clutch spring 446 (refer to
Note that in a case where, for example, the movable roller 430 has tilted away from its proper orientation during the first forward rotation, it may happen that the gradually increasing portion 432C and the wall portion 472A do not come into contact, or that the sliding friction that arises between the gradually increasing portion 432C and the wall portion 472A will be smaller. In that case, the first forward rotation of the movable roller 430 is stopped at the specific rotational position by the contact that occurs between the protruding portion 432B on the rear side and the second restricting member 458, which is in the second restricting position.
After the movable roller 430 has stopped at the specific rotational position, the motor 90 switches operation and turns in the first drive direction. The second drive pin 764, which is in contact with the guide groove 323, rotates in the first cutting direction (refer to
Accordingly, the first link 410 pivots in the second direction (refer to
As shown in
In contrast, the first restricting member 450 moves in the second direction together with the second restricting member 458. At this time, the restricting portion 454 comes into contact from the right with the flat portion 433A on the right side and presses the flat portion 433A on the right side to the left. More specifically, the restricting portion 454 comes into contact with the part of the flat portion 433A on the right side that is to the rear of the rotational axis X (refer to
In this case, before the second forward rotation starts, the movable roller 430 is stopped at the specific rotational position. Therefore, the direction in which the two flat portions 433A extend is substantially orthogonal to the direction of the movement of the first restricting member 450. Accordingly, when the restricting portion 454 presses against the flat portion 433A on the right side during the second forward rotation, the load that acts on the flat portion 433A on the right side tends not to be dispersed.
As shown in
After the feed mechanism 400 has discharged the print tape 57, the motor 90 turns farther in the first drive direction. The contact face 451B of the first link 410, which pivots in the second direction, thus comes into contact with protruding portion 427A from the second direction side and presses the protruding portion 427A in the first direction (refer to
Motor Control During Full Cut
The rotation control of the motor 90 by the control portion 20 (refer to
As the cam plate 760 rotates from the reference position to the second displacing position, the rear peripheral surface 760B rotates while sliding in relation to the movable pin 92A. When the cam plate 760 rotates to the second displacing position, the protruding portion 762 comes into contact with the movable pin 92A. The movable pin 92A changes from the steady state to the tilted state, so the detection sensor 92 changes from the OFF state to the ON state.
Therefore, in a case where the detection sensors 91 and 92 have both changed to the ON state when the motor 90 turns in the second drive direction, the control portion 20 determines that the cam plate 760 has rotated to the second displacing position. In that case, the control portion 20 causes the motor 90 to turn farther by a specified amount, then stops the operation of the motor 90. In this way, the cutting mechanism 80 fully cuts the print tape 57, and the feed mechanism 400 feeds and discharges the fully cut print tape 57.
The control portion 20 then rotates the cam plate 760 in the first cutting direction from the second displacing position. The control portion 20 rotates the cam plate 760 in the first cutting direction until the detection sensor 92 changes from the ON state to the OFF state (that is, until the protruding portion 762 moves away from the movable pin 92A). When the detection sensor 92 has changed from the ON state to the OFF state, the control portion 20 stops the operation of the motor 90. The cutting mechanism 80 thus returns to the standby state.
Operation of Clutch Spring 446
The operation of the clutch spring 446 before the movable roller 430 performs the first forward rotation will be explained with reference to
In some cases, the gap 480 is formed between the coupled portion 433 and the first restricting member 450, which is in the first restricting position, prior to the first forward rotation. For example, the gap 480 is sometimes provided intentionally in order to prevent the coupled portion 433 and the restricting portion 454 from interfering with one another prior to the first forward rotation. A manufacturer may form the gap 480 by adjusting the sizes, the shapes, and the like of the movable roller 430 and the first restricting member 450.
Note that the reason for forming the gap 480 is not limited to this example. For example, in some cases, a torque that causes the movable roller 430 to rotate in reverse is generated by vibration or the like that occurs in the printer 1. In these cases, when the gap 480 is formed, there is a possibility that the movable roller 430 will rotate unintentionally in the gap 480. In the present embodiment, the clutch spring 446 prevents the movable roller 430 from rotating in reverse in a case where a torque is generated that causes the movable roller 430 to rotate in reverse. Therefore, prior to the first forward rotation, the rotational position of the movable roller 430 in the clamping position is stable. Unintentional feeding of the print tape 57 that is clamped by the fixed roller 440 and the movable roller 430 is inhibited. Therefore, the position of the print tape 57 prior to the first forward rotation is more stable, and any variation in the amount of the print tape 57 that is discharged is less than in a case where the clutch spring 446 is not provided.
Examples of Operational Effects of the Present Embodiment
In the clamping position, the movable roller 430 clamps the print tape 57 against the fixed roller 440. By rotating forward through the first forward rotation and the second forward rotation, the movable roller 430 feeds the fully cut print tape 57 and discharges it to the discharge port 111. Prior to the first forward rotation, reverse rotation of the movable roller 430 that is in the clamping position is prevented by the clutch spring 446, which is a one-way clutch. Forward rotation of the coupled portion 433 is restricted even in a case where the gap 480 is provided between the coupled portion 433 and the restricting portion 454, which is in the first restricting position. The rotational position of the movable roller 430 that is in the clamping position is therefore stable prior to the feeding of the print tape 57, so the position of the print tape 57 that is clamped between the fixed roller 440 and the movable roller 430 is stable.
When the movable roller 430 is in the released position, the coupling mechanism 150 causes the first link 410 and the second link 420 to pivot together in the first direction. When the movable roller 430 is in the clamping position, the coupling mechanism 150 causes the first link 410 to pivot in the first direction independently of the second link 420. When the pressing member 472 is in the separated position, the coupling mechanism 250 causes the first link 410 and the holding member 490 to pivot together in the first direction. When the pressing member 472 is in the contact position, the coupling mechanism 250 causes the first link 410 to pivot in the first direction independently of the holding member 490. Therefore, in the feed mechanism 400, the first link 410, the second link 420, and the holding member 490 may pivot in conjunction as described above, even if there is only the one motor 90 to serve as the drive source. The feed mechanism 400 may thus be made more compact, and its cost may be reduced.
The coupling mechanism 150 has a simple structure that includes the torsion spring 499, the protruding portion 427A, and the wall portion 451A. The coupling mechanism 250 has a simple structure that includes the support portion 452, the left wall portion 490A, and the protruding piece 419. The feed mechanism 400 may therefore be made even more compact.
The feed mechanism 400 includes the coil spring 471 as an energizing portion for causing the movable roller 430 to perform the first forward rotation. The coil spring 471 is disposed in the space (the gap 493) where the protruding piece 419 moves in the first direction in relation to the right wall portion 490B. The space where the protruding piece 419 moves may also be used as the space in which the coil spring 471 is disposed. The feed mechanism 400 may therefore be made even more compact.
The one-way clutch that the feed mechanism 400 has is the clutch spring 446. Therefore, the mechanism that prevents the movable roller 430 from rotating in reverse may be simplified.
The specific rotational position of the movable roller 430 is the rotational position where the direction in which the flat portions 433A extend is orthogonal to the direction of the movement of the first restricting member 450. In a case where the restricting portion 454 causes the movable roller 430 to rotate forward, the load that the restricting portion 454 causes to act on the flat portion 433A tends not to be dispersed. Therefore, the first restricting member 450 may perform the second forward rotation of the movable roller 430 smoothly. The feed mechanism 400 may perform the second forward rotation of the movable roller 430 efficiently.
The sliding of the wall portion 472A, which connects the pressing portion 472B and the right wall portion 490B, in relation to the gradually increasing portion 432C stops the first forward rotation of the movable roller 430. The member that causes the movable roller 430 to perform the first forward rotation is thus the same member that stops the first forward rotation of the movable roller 430. The structure of the feed mechanism 400 may therefore be simplified.
The cutting mechanism 80 moves the movable blade 324 to the second cutting position and fully cuts the print tape 57 after the pressing member 472 moves to the contact position and before the first restricting member 450 moves to the first permitting position. The fully cut print tape 57 is fed by the feed mechanism 400 to the discharge port 111 and discharged. Therefore, the cutting mechanism 80 may achieve stabilization of the rotational position of the movable roller 430 before the print tape 57 is fed.
The printed print tape 57 is fully cut when it is supplied to the cutting mechanism 80, and then it is fed to the discharge port 111 and discharged. Therefore, the printer 1 may achieve stabilization of the rotational position of the movable roller 430 before the print tape 57 is fed.
The present disclosure is not limited to the embodiment that is described above, and various types of modifications can be made. The feed mechanism 400 does not have to be provided in the cutting mechanism 80. The feed mechanism 400 may also be a device that can be used independently, and it may also be provided in a portion of the another device that uses a sheet material such as paper, film, or the like.
The fixed roller 440 may also be disposed on the left side of the movable roller 430 instead of being disposed on the right side of the movable roller 430. In that case, the movable roller 430 may pivot between the clamping position and the released position by pivoting on the right side of the fixed roller 440.
The coil portion 446A of the clutch spring 446 may also be provided on the upper wall portion 428C instead of being provided on the rotating shaft 445. More specifically, a rotating shaft that holds the coil portion 446A may be provided on the upper wall portion 428C. In that case as well, the clutch spring 446 may prevent the movable roller 430 from rotating in reverse.
The apparatus and methods described above with reference to the various embodiments are merely examples. It goes without saying that they are not confined to the depicted embodiments. While various features have been described in conjunction with the examples outlined above, various alternatives, modifications, variations, and/or improvements of those features and/or examples may be possible. Accordingly, the examples, as set forth above, are intended to be illustrative. Various changes may be made without departing from the broad spirit and scope of the underlying principles.
Number | Date | Country | Kind |
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2013-271685 | Dec 2013 | JP | national |
2013-271691 | Dec 2013 | JP | national |