The invention concerns a feed installation for arrangement in front of at least one multi-tier baking oven having a plurality of hearths.
DE 100 29 382 B4 and DE 196 51 332 C2 disclose baking ovens with pull-out hearths for receiving baking items, wherein the pull-out hearths are movable out of the baking oven through closable openings for loading purposes and are movable into the baking oven for the baking operation. Such baking ovens require manual charging of the pull-out hearths, for is example with freely displaced baking items, or require charging with baking items which are disposed in moulds by way of loading apparatuses such as cranes or the like.
DE 10 2006 008 153 A1 discloses an apparatus for loading and unloading a baking oven with a displaceable treatment table and a conveyor cloth. The conveyor cloth forms the top side of the treatment table, is passed around at least one direction-changing edge of the treatment table and is drivable. Such apparatuses are sold by the applicants under the name ‘athlet’.
The invention is based on the problem of increasing the flexibility of a feed installation.
According to the invention that problem is solved by the features of claim 1.
The invention concerns a feed installation for arrangement in front of a multi-tier baking oven having a plurality of hearths with baking surfaces, wherein the term baking surfaces is used to denote both fixedly installed baking surfaces and also ‘mobile’ baking surfaces, that is to say which are formed by pull-out hearths. A feed installation according to the invention has in particular the following features:
a) a pull-out frame with carrier elements for receiving and supporting pull-out hearths, and
b) a baking item receiving device having a baking item receiving surface which for receiving baking items arranged on a baking surface is movable relative to the baking surface.
Therefore not just hearths with fixedly installed baking surfaces but also pull-out or extendable hearths as well as combination hearths can be charged with a feed installation according to the invention. In this connection the term combination hearth is used in particular to denote hearths which have both fixedly installed baking surfaces and also pull-out hearths. The invention therefore affords new options in terms of feed technology. A very simple embodiment of the feed installation according to the invention is described hereinafter to illustrate the invention.
In a very simple embodiment a feed installation according to the invention has a pull-out frame arranged in front of a baking oven with at least one pull-out hearth in such a way that finished baked products—lying on the pull-out hearth—can be pulled in one plane out of the hearth on to the carrier elements. In addition, in this simple embodiment, the feed installation according to the invention has a baking item receiving surface which is independent of the pull-out frame and which is arranged above or beneath the pull-out frame in such a way that the baking items arranged on the baking surface can be received by a relative movement between the baking item receiving surface and the baking surface. The baking item receiving surface can be for example a metal sheet with a very thin front edge which is moved at a very shallow angle under the baking items to receive baking items and which pushes the baking items into the depth of the baking oven by a substantially translatory movement. With the above-described simple embodiment of a feed installation according to the invention a multi-tier baking oven having at least one fixed hearth with a stationary baking surface and at least one baking surface arranged on a pull-out hearth can be fed by machine. In that respect the term feed is used to denote both loading and also unloading of a hearth. The loading operation takes place in the reverse sequence to the unloading operation described above.
In a practical embodiment of the feed installation according to the invention the pull-out frame has a first transport mechanism with a first coupling device, wherein the transport mechanism is adapted to convey a pull-out hearth out of a hearth of a multi-tier baking oven on to the carrier elements. Such a transport mechanism is suitable in particular for auto-mated and possibly computer-controlled inward and outward movement of pull-out hearths.
If the pull-out frame and the baking item receiving surface are displaceable in respect of height, the feed installation according to the invention can be used for multi-tier baking ovens having a plurality of mutually superposed hearths—also of differing types. Then both fixedly installed hearths with stationary baking surfaces and also at least one pullout hearth can be provided on the standing placement surface of a known multi-tier baking oven, and jointly fed with an apparatus according to the invention. On the one hand that saves on standing placement surface and in addition the investment costs for a second feed installation are avoided.
To ensure that the pull-out frame and the baking item receiving surface are not actuated simultaneously, which is not wanted, so that they suffer damage, a development of the feed installation according to the invention provides a control unit with which the operating condition of the pull-out frame and the operating condition of the baking item receiving surface can be monitored and controlled.
In accordance with a further embodiment the baking item receiving surface is formed by a conveyor cloth which is guided around at least one direction-changing edge extending transversely with respect to the pull-out direction, and which is drivable. Such a conveyor cloth is described for example in DE 10 2006 008 153 A1. In connection with the feed installation according to the invention it has the advantage that the baking items to be loaded and unloaded can be particularly carefully deposited by the drivable direction-changing edge from the baking item receiving surface on to the baking surface and can be pushed on to the baking item receiving surface from the baking surface respectively.
It is further advantageous if the pull-out frame and the baking item receiving surface are both mounted on a common lift axis. In that way the structural and production-engineering complication and expenditure for manufacture of a feed installation according to the invention can be kept down. Furthermore already existing feed installations can possibly be converted to a feed installation according to the invention by replacement and/or addition of components.
If the pull-out frame and the baking item receiving surface are both mounted to the same lift axis, there are essentially two possibilities regarding the arrangement of the pull-out frame and the baking item receiving surface to the lift axis.
In accordance with a first possible option the pull-out frame and the baking item receiving surface are mounted to a common height-adjustable displacement unit of the lift axis. That has the advantage that only one displacement unit and only one main drive for height adjustment are required for the pull-out frame and the baking item receiving surface. That reduces the manufacturing costs and saves on structural space and weight. A further advantage of this option is that existing feed installations can be converted to feed installations according to the invention at low cost.
In accordance with a second possible option the pull-out frame and the baking item receiving surface are mounted to two separate displacement units of the lift axis. That is advantageous in particular when there is sufficient space for the feed installation and hearths at various heights are to be simultaneously operable with the feed installation. That is necessary in particular in the case of very high multi-tier baking ovens having a multiplicity of mutually superposed hearths which are operated with a high degree of utilisation.
In a further practical embodiment of the feed installation according to the invention the pull-out frame and the baking item receiving surface are height-adjustable relative to each other. By virtue of that functional development the relative movement between the baking item receiving surface and the baking surface can also be achieved by the baking item receiving surface being at rest and a baking surface disposed on a pull-out hearth being moved relative to the baking item receiving surface. That can be implemented for example if the baking item receiving surface is moved into a position directly above the pull-out frame so that it is precisely still possible for a pull-out hearth to be pulled through by way of the pull-out frame under the baking item receiving surface. The baking items on the baking surface of the pull-out hearth are then inevitably pushed on to the baking item receiving surface by virtue of the baking item receiving surface pushing under them. The baking items are dealt with particularly carefully if the baking item receiving surface is formed by a conveyor cloth driven at the same speed as that at which the pull-out hearth is pulled out of the hearth. In that case the baking items are picked up from the baking surface by the conveyor cloth. That is also referred to in the terminology in the art as ‘scrabbling up’ baking items.
Particularly if the pull-out frame and the baking item receiving surface are displaceable in respect of height relative to each other, it is advantageous if the control unit is adapted to control the operating condition of the baking item receiving surface in dependence on the operating condition of the pull-out frame. For, while for example baking items are scrabbled up from a pull-out hearth with a feed installation according to the invention, the pull-out frame involved in that operation and the baking item receiving surface are not available for other tasks. It is therefore advantageous if by means of the control unit, the system ensures that further tasks are per-formed by the participating ones of the feed installation elements (that is to say pull-out frame and baking item receiving surface), only when the elements are available again and their operating condition therefore allows that.
It is not necessary for the pull-out frame and the baking item receiving surface which is independent of the pull-out frame both to be mounted to the same lift axis. It is also possible for the baking item receiving surface to be a constituent part of a separate treatment table arranged spatially beside the pull-out frame. In this connection the expression ‘beside the pull-out frame’ is used to denote both a lateral arrangement of a treatment table and also an arrangement behind the feed apparatus. This embodiment is admittedly only suitable for loading and unloading hearths, provided with pull-out hearths, of a multi-tier baking oven. As baking items of all kinds can be arranged on baking surfaces of pull-out hearths, that however is not a disadvantage.
In a practical development the treatment table is adapted to displace the baking item receiving surface in the pull-out direction to such a degree that the baking item receiving surface and the surface of the pull-out frame are at least partially arranged one over the other. In that case—as already described in relation to the above-described embodiment with pull-out frame and baking item receiving surface on a lift axis—loading or unloading of the baking item receiving surface can be effected by the baking item receiving surface being moved over the baking surface and by scrabbling up the baking items therefrom by way of a conveyor cloth.
In accordance with a practical configuration of the first coupling device it includes an entrainment member which is guided in a drive rail arranged in the pull-out direction and is height-adjustable for coupling and uncoupling a pull-out hearth. With such an entrainment member the trans-port mechanism can be connected to a pull-out hearth by way of an opening is on a pull-out hearth, in a simple and reliable fashion.
Alternatively or supplemental to the described possible option of moving the baking item receiving surface in the direction of the baking surface, overlapping of the baking item receiving surface and the baking surface can also be effected by a pull-out hearth arranged on the carrier elements of the pull-out frame being conveyed on to the treatment table and thus being drawn directly under the baking item receiving surface. That can be effected for example by a second transport mechanism with a second coupling device being provided on the treatment table.
In that case however coupling operations with the first and second coupling devices are required for the feed procedure. In a practical embodiment the first coupling device and the second coupling device are coupled together in such a way that in the unloading operation uncoupling by the first coupling device is only possible if the second coupling device has already coupled and in the loading operation uncoupling by the second coupling device is only possible if the first coupling device has already uncoupled. That ensures that a pull-out hearth is reliably ‘transferred’ from the first to the second coupling device or from the second to the first coupling device respectively.
Monitoring of the transfer of a pull-out hearth from the first coupling device to the second coupling device and vice-versa is particularly reliable if the control unit is adapted to control the operating condition of the baking item receiving surface in dependence on the operating condition of the second transport mechanism.
If the pull-out frame and/or the baking item receiving surface and/or the treatment table and/or the entire feed installation is displaceable laterally, that is to say transversely relative to the pull-out direction, the variability of the feed apparatus is increased, whereby a multiplicity of feed and other treatment operations can be carried out even on a very small space in a short time. Means for displacement of the entire feed installation can be for example transport rails which are let into the floor and along which the feed installation can be laterally displaced by way of rollers.
The invention also provides methods according to the invention of feeding a multi-tier baking oven with feed apparatuses according to the invention. Attention is hereby directed to the advantages which have been described hereinbefore in connection with the feed installation according to the invention and which also apply to the methods according to the invention.
Individual embodiments are described hereinafter with reference to the drawings in which:
The feed installation 100 includes a pull-out or extendable frame 108 having carrier elements 110 for receiving and supporting pull-out hearths 112 which can be pulled out of the hearths 102 of the multi-tier baking oven 104, as shown in
The feed installation further includes a baking item receiving device 114 having a baking item receiving surface 115 formed by a conveyor cloth 118 guided around a direction-changing edge 116. The conveyor cloth 118 is drivable in particular for receiving baking items from a pull-out hearth 112 or for depositing baking items on a pull-out hearth 112.
The pull-out frame 108 and the baking item receiving device 114 are arranged on a common lift axis 122 by way of a common displacement unit 120. The lift axis includes two vertically arranged guide pillars 124 into which the displacement unit 120 engages. As can be seen from
The pull-out frame 108 is rigidly connected to the displacement unit 120. Besides the carrier elements 110 it includes a transport mechanism 128 having a first coupling device 130. The first coupling device 130 includes an entrainment member 132 which is guided in a drive rail 134 extending in the pull-out direction of the pull-out hearth 112.
The baking item receiving device 114 is height-adjustably connected to the displacement unit 120, as can be seen from
To remove freely pushed baking items arranged on a pull-out hearth 112 from the pull-out hearth 112 with a feed installation according to the invention, firstly the steps described with reference to
It is also to be noted that the baking item receiving surface 115 with the conveyor cloth 118 is always outside the baking oven and accordingly does not have to be adapted in respect of its structural height and width to the opening of the oven. In addition there can be provided a device which, after removal of the baking items from the baking surface, removes dirt and soiling from the baking surface. That device can be for example a brush or a scraper (stripping-off bar).
The second embodiment (
The second embodiment of a feed installation 200 according to the invention as shown in
The transfer of the pull-out hearth 212 out of the multi-tier baking oven 204 on to the treatment table 206 with the second embodiment of the feed installation 202 is effected in the same manner as with the first embodiment of the feed installation 100 (see
As shown in
Then, as illustrated in
As shown in
Firstly the displacement unit is displaced upwardly as indicated by the arrow in
As soon as the pull-out hearth 312 is pulled completely out on to the carrier elements 310 of the pull-out frame, the displacement unit 320 is displaced downwardly as indicated by the arrow in
As shown in
As soon as that coupling operation is concluded the entrainment member 332 of the first transport mechanism 328 is moved upwardly and thus uncoupled. After the conclusion of those coupling operations the second transport mechanism 340 is moved back in the direction of the treatment table 306 as indicated by the arrows in
As shown in
Number | Date | Country | Kind |
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10 2007 016 931.2 | Apr 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2008/053643 | 3/27/2008 | WO | 00 | 6/14/2010 |