Patent Application
20170058836
The present invention relates to a feed system for feeding a rocket engine with at least one liquid propellant, the system including at least one feed circuit.
In the field of liquid propellant rockets, the term “POGO effect” is used to designate the liquid propellant in the feed circuit of the rocket engine entering into resonance with mechanical oscillations of the rocket. Since the thrust of a rocket engine varies with the rate at which propellant is delivered by the feed circuit, such an entry in resonance can give rise to rapidly diverging oscillations and can thus give rise to difficulties in guidance, and even to damage that may go as far as total loss of the payload or even of the vehicle. The term “POGO effect” does not come from an acronym, but rather from pogo stick toys comprising a rod with a spring that bounces in a manner that reminded technicians of the violent longitudinal oscillations of rockets, as caused by this effect. From the beginning of the development of liquid propellant rockets, it has therefore been very important to take measures to suppress this POGO effect. In the context of the present description, the term “suppress” is used to cover both total elimination and partial reduction.
Two main types of POGO effect corrector systems are known to the person skilled in the art: passive systems and active systems. With passive systems, the hydraulic resonant frequencies are changed so that they cannot coincide with the mechanical resonant frequencies of the rocket. They can also be damped. This is done, for example, by installing hydraulic accumulators in the propellant feed circuit. Such a hydraulic accumulator is normally formed by a pressurized volume containing both gas and liquid, which volume is in communication with the feed circuit. The hydraulic accumulator operates as a mass-spring-damper system in which the mass is the mass of liquid in the accumulator, the spring is formed by the gas, and the damping comes from the viscosity of the liquid entering and leaving the accumulator via a narrow duct. French patent application FR 2 499 641 discloses one example of such a hydraulic accumulator that is adjustable in order to enable it to be adapted to different rocket engines. Nevertheless, variation in the compressibility and damping parameters of that accumulator cannot be carried out while the rocket engine is in operation. Another “passive” method of correcting the POGO effect consists in changing the hydraulic resonant frequency of the feed circuit by injecting a fixed flow rate of gas into the circuit so as to change the speed of sound in the circuit. In contrast, with active systems, an opposing oscillation of pressure and flow rate is established in the feed circuit to counter the oscillations that are measured in the circuit.
Nevertheless, both passive systems and active systems present drawbacks. Passive systems are not appropriate for rockets that present great variability in their mechanical frequencies while they are in operation, since they do not damp modes outside a narrow band around the frequencies for which they are designed. In the event of there being a difference between the predicted dynamic behavior and the real dynamic behavior of the flight of the rocket, they are not in a position to correct their action. Active systems are liable to have positive effects only locally and they can also generate effects that are negative, whether local or global.
In Japanese patent application JP 03-287498 A, there is proposed a POGO effect corrector system with an adaptive hydraulic accumulator. In that adaptive hydraulic accumulator, the compressibility can be varied by varying the pressure of the gas, and above all the damping can be varied by varying a flow-restriction device. Nevertheless, that presents several drawbacks. Firstly, varying pressure serves to vary compressibility in the hydraulic accumulator in only a very restricted manner. In addition, although it is possible to control greater variation in damping, the variable restriction device has moving parts in the flow of propellant, and that can lead to problems of reliability, particularly if the propellant is cryogenic.
The present invention seeks to remedy those drawbacks.
This object is achieved by the fact that the feed system of the present invention comprises at least one device for varying a volume of gas in the feed circuit, which device is suitable for causing the volume of gas in the circuit to vary while said rocket engine is in operation.
In the context of the present disclosure, the term “varying” is used to mean causing a magnitude to change successively through a plurality of different values, whether gradually or stepwise. Thus, said device for varying gas volume makes it possible to obtain a plurality of different volumes of gas in the circuit in succession.
By means of these provisions, it is thus possible to vary at least one hydraulic resonant frequency of the circuit over a wide range of frequencies while the rocket engine is in operation, thereby avoiding the mechanical resonant frequencies of a support structure even when they also vary while the rocket engine is in operation. It is also easy to adapt a given hydraulic circuit to a plurality of different structures having different mechanical resonant frequencies.
In at least one embodiment of the invention, said device for varying the volume of gas may comprise at least one hydraulic accumulator with a variable liquid level. Amongst other things, this presents the advantage of providing comparatively simple means for varying the volume of gas, and thus for varying the compressibility and the hydraulic resonant frequency in the circuit. In particular, said hydraulic accumulator may have a gas feed point, a connection to a duct of said propellant feed circuit, and between said gas feed point and said connection, at least one dip tube connecting said duct to said variable liquid level of the hydraulic accumulator.
In a first variant, the hydraulic accumulator has a plurality of dip tubes, each including a respective valve and connecting said duct to a respective distinct liquid level. By opening and closing the valves, it is possible to equalize the pressure at the free surface of the liquid with the pressure of the duct at various levels. It is thus possible to vary very substantially the volume of gas in the hydraulic accumulator, and thus to vary the compressibility of the hydraulic accumulator and at least one hydraulic resonant frequency of the circuit.
In a second variant, the at least one dip tube is movable in order to vary the liquid level that it connects to the duct. It is thus possible to obtain continuous variation of at least one hydraulic resonant frequency.
In at least one other embodiment, said device for varying gas volume may advantageously comprise at least one variable-flowrate gas injector. This also presents the advantage of providing means for varying at least one hydraulic frequency, which means are of complexity that is not significantly greater than the complexity of prior art passive systems.
Advantageously, the feed system further comprises a control unit for controlling said device for varying gas volume. This control unit makes it possible to associate a command for varying the gas volume with parameters such as an estimated mechanical resonant frequency, time since starting the rocket engine, etc.
Still more advantageously, the feed system further comprises at least one sensor connected to said control unit, said control unit is configured to control variation in the gas volume as a function of signals sensed by said sensor. In particular, said at least one sensor may comprise an accelerometer, thus enabling mechanical oscillations to be detected and/or enabling at least one mechanical resonant frequency to be estimated and/or enabling its variation to be estimated. Said at least one sensor may also comprise a pressure sensor for sensing the pressure of said propellant, which may make it possible to estimate at least one hydraulic resonant frequency of said feed circuit, and/or to estimate how it will vary. By means of this provision, it is possible to detect when at least one mechanical resonant frequency comes close to at least one hydraulic resonant frequency, and to vary the hydraulic resonant frequency so as to avoid the POGO effect.
In at least one other embodiment, said control unit is configured to control variation of the gas volume as function of time. Thus, if it is known in advance how the behavior of at least one mechanical resonant frequency of the structure coupled to the feed circuit is going to vary over time, e.g. as a result of prior testing and/or simulations or calculations, it is possible to program the variation of at least one hydraulic resonant frequency as a function of time so as to avoid coincidence between resonant frequencies, and thus avoid the POGO effect, while the rocket engine is in operation.
Although those two options may be considered as alternatives, it is also possible to combine them, e.g. using a base setpoint that is a function of time and a correction factor that is a function of signals picked up by a sensor.
The present invention also provides a vehicle including at least one rocket engine using at least one liquid propellant with a feed system of the invention. In the context of the present disclosure, the term “vehicle” should be understood broadly. Thus, the invention may be applied to single- or multi-stage space launchers, to individual stages of such space launchers, or to space vehicles such as satellites, probes, capsules, or shuttles, and also to single- or multi-stage guided or non-guided projectiles, or to individual stages of such projectiles. In any event, the invention presents the advantage of making the vehicle more reliable so as to conserve its payload all the way to its destination.
The present invention also provides a method of suppressing the POGO effect, wherein a volume of gas in a feed circuit of a system for feeding a rocket engine with at least one liquid propellant is caused to vary while said rocket engine is in operation so as to control a difference between at least one hydraulic resonant frequency of the feed circuit and at least one mechanical resonant frequency of a structure coupled to said feed circuit.
The variation in the compressibility of the gas-and-liquid fluid contained in the feed circuit thus enables at least one hydraulic resonant frequency to be varied over a wide range. It is thus possible to avoid the hydraulic and mechanical systems entering into resonance, thereby leading to the POGO effect.
In at least one implementation, said gas volume varies so as to keep said difference above a predetermined threshold. This obtains a safety margin corresponding to the threshold.
Nevertheless, in particular when there are a plurality of hydraulic resonant frequencies and/or a plurality of mechanical resonant frequencies, it may be advantageous to cause at least one hydraulic resonant frequency to vary in such a manner as to maximize a function of at least one difference between a hydraulic resonant frequency of the feed circuit and a mechanical resonant frequency of the structure. In particular, if this function is a function of a plurality of differences, each corresponding to a different pair of respective hydraulic and mechanical resonant frequencies, this function may be a weighted function, with an individual coefficient for each pair.
The variable gas volume may be located at least in part in a hydraulic accumulator connected to a duct of said feed circuit, so as to cause it to vary by varying the volume of gas in the accumulator. It may also be caused to vary by varying the rate at which gas is injected into at least one propellant in said feed circuit. Bubbles of gas in suspension in the propellant thus provide a variable degree of compressibility to the gas-and-liquid fluid contained in the feed circuit, with this being expressed in particular by variations in the speed of sound in the circuit, and in said hydraulic resonant frequency.
Advantageously, the gas volume may be caused to vary as a function of time and/or of at least one mechanical oscillation value sensed on said structure, in particular a mechanical oscillation on which spectral analysis is performed in order to determine at least one mechanical resonant frequency of said structure. Still more advantageously, a filter algorithm, e.g. such as an “unscented” Kalman filter (UKF), is applied to at least one sensed mechanical oscillation in order to determine at least one mechanical resonant frequency and/or to predict its future variation, thus making it easier to avoid coincidence between the at least one mechanical resonant frequency and the at least one hydraulic resonant frequency.
The present invention also provides a computer data support including instructions executable by a computer in order to perform a method of the invention for suppressing the POGO effect. The term “computer data support” is used to mean any support suitable for storing data in durable and/or transient manner, and for allowing the data subsequently to be read by a computer system. Thus, the term “computer data support” covers, amongst other things: magnetic tapes, magnetic and/or optical disks, and solid state electronic memories which may be volatile or non-volatile.
The present invention may thus also be expressed in the form of a computer programmed to perform the method of the invention for suppressing the POGO effect, or even by software for use with a computer to perform the method of the invention for suppressing the POGO effect.
The invention can be well understood and its advantages appear better on reading, the following detailed description of embodiments given as non-limiting examples. The description refers to the accompanying drawings, in which:
The vehicle 1 shown in
In order to cause at least one resonant frequency of the second feed circuit 4 to vary, the circuit includes in parallel therewith a hydraulic accumulator 8 having a volume of gas that is variable and thus presenting compressibility that is also variable. This accumulator 8, shown in
By varying the effective compressibility of the accumulator 8, it thus becomes possible, even while the rocket engine of the vehicle 1 is in operation, to adapt the hydraulic resonant frequency of the second feed circuit 4 so as to prevent it from coinciding with a variable mechanical resonant frequency of a support structure of the rocket engine. Naturally, in order to achieve this result, it is necessary to have perceptible acceleration in order to separate the heavier liquid from the lighter gas. This hydraulic accumulator 8 of variable gas volume therefore does not operate in the same manner under conditions of microgravity.
In a second embodiment as shown in
A third embodiment is shown in
Nevertheless, in this third embodiment, the at least one hydraulic resonant frequency of the second feed circuit 4 is caused to vary by injecting gas at a variable rate into the fluid of the feed circuit 4 by means of a gas injection device 20 connected to the second feed circuit 4. Downstream from this injection point 20, the compressibility of the liquid/gas fluid in the circuit is modified by the compressibility of the injected volume of gas. Consequently, the at least one hydraulic resonant frequency of the feed circuit 4 and also the speed of sound in the circuit 4 are also varied.
The gas injection device 20 is shown in
Both the variable gas volume hydraulic accumulator 8 in the first embodiment and the variable flow rate gas injection device 20 of the second embodiment can be connected equally well to a control unit 30 for controlling them by means of a variable setpoint that is issued by the control unit to the accumulator 8 and/or to the gas injection device 20. If the way the mechanical resonant frequency varies is known in advance, as a result of simulations and/or tests that have already been performed, this setpoint may be preprogrammed merely as a function of time. Nevertheless, it is also possible, and indeed preferable under certain circumstances, to cause this setpoint to vary in response to signals that are received in real time or almost in real time. For example, as shown in
These signals are processed in the control unit 30 in order to extract the mechanical and hydraulic resonant frequencies by spectrum analysis. Filter algorithms, such as for example the “unscented” Kalman filter algorithm as described in “The unscented Kalman filter for nonlinear estimation”, Proceedings of Symposium 2000 on Adaptive Systems for Signal Processing, Communication and Control (AS-SPCC), IEEE, Lake Louise, Alberta, Canada, October 2000, may be used, not only to filter noise from the signals, but even in predictive manner in order to forecast short-term variation in the resonant frequencies of the modes of oscillation, and to anticipate them in the way the hydraulic resonant frequency is controlled. The control unit may be programmed to initialize such a filter algorithm close to an expected mechanical resonant frequency, thereby making it possible subsequently to track this frequency in flight.
In a dynamic system such as a vehicle 1, it can be assumed that there exists a Markov sequence of latent states xt that vary in time in application of a function F. These latent states are observed indirectly by sensors giving measured states yt as obtained via a measurement function G. Thus, xt and yt can be expressed by the following formulas:
x
t
=F(xt−1)+ε
y
t
=G(xt)+ν
The values ε and ν represent respectively the noise inherent to the system and measurement noise, and both of them present Gaussian distributions.
The object of a filter algorithm is to infer the state of the dynamic system from noisy values as measured by sensors. A Kalman system provides an inference that is fast and accurate for systems that are linear. It is nevertheless not directly applicable to systems that are non-linear, and the present application is potentially classifiable as a non-linear system. Among various alternatives for adapting the Kalman filter algorithm to non-linear systems, there is known in particular the “unscented” Kalman filter (UKF). This algorithm propagates several estimates of xt through the functions F and G and reconstructs a Gaussian distribution, assuming that the propagated values come from a linear system. The positions of these estimates for xt are referred to as “sigma points”, and they are calculated from an initial average and variance with an approximation scheme referred to as an unscented transformation.
In
In the control unit, the mechanical and hydraulic resonant frequencies are compared, and by way of example if their difference approaches or crosses a certain threshold, the control unit 30 varies the setpoint that is transmitted to the accumulator 8 and/or to the gas injection device 20.
The support structure of the rocket engine may also present a plurality of variable mechanical resonant frequencies, just as each feed circuit may present a plurality of hydraulic resonant frequencies. Under such circumstances, controlling the volume of gas in the feed circuit solely for the purpose of maintaining the difference between the hydraulic resonant frequency and the mechanical resonant frequency to a value greater than a predetermined threshold might not be adequate. In at least one alternative, the volume of gas may be controlled so as to maximize a function of differences between a plurality of pairs respectively of a hydraulic resonant frequency of the feed circuit and of a mechanical resonant frequency of the structure.
Thus, in a first example in which the feed circuit has two variable hydraulic resonant frequencies, namely a higher hydraulic resonant frequency fh,high and a lower hydraulic resonant frequency fh,low, and the structure presents a variable mechanical resonant frequency fs, the function that is to be maximized Ropt may satisfy the following equation:
This function may be a function that is weighted with one or more weighting coefficients. Thus, in a second example in which the feed circuit presents two variable hydraulic resonant frequencies, namely a high hydraulic resonant frequency fh,high and a low hydraulic resonant frequency fh,low, and the structure presents two mechanical resonant modes, with a first mode mechanical resonant frequency fs,1 and a second mode mechanical resonant frequency fs,2, the function Ropt for maximizing may satisfy the following equations:
in which x1,2 represents a weighting coefficient for the second mechanical resonance mode of the structure.
Although the present invention is described above with reference to specific embodiments, it is clear that other modifications and changes may be made to those embodiments without going beyond the general scope of the invention as defined by the claims. In particular, individual characteristics of the various embodiments shown may be combined in additional embodiments. Consequently, the description and the drawings should be considered in an illustrative sense rather than in a restrictive sense.
| Number | Date | Country | Kind |
|---|---|---|---|
| 11 54298 | May 2011 | FR | national |
The present application is a continuation of U.S. application Ser. No. 14/118,369, filed Jan. 13, 2014, which is a National Stage Application of International Application No. PCT/FR12/051005, filed May 7, 2012, and which claims the benefit of foreign priority to French Application No. 11 54298, filed May 17, 2011. The entire contents of each of the above applications are hereby incorporated by reference herein in entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 14118369 | Jan 2014 | US |
| Child | 15348691 | US |
