This application claims priority from Japanese Patent Application No. 2021-140670 filed on Aug. 31, 2021. The entire content of the priority application is incorporated herein by reference.
A related art discloses a sheet feeding cassette (a feed tray) that is attachable to and removable from an installation opening of an image forming apparatus main body and accommodates a roll sheet (a roll body) in a state in which the roll sheet is pivotally supported.
In a configuration in which the roll sheet is supported in the sheet feeding cassette in the above-described related art, the work of replacing the roll sheet may be complicated. For example, when a new roll sheet shaft is attached to the sheet feeding cassette, there may be an operation of adjusting a position of the roll sheet such that the roll sheet shaft is appropriately supported by a bearing of the sheet feeding cassette.
Therefore, in order to facilitate the replacement work of the roll body (for example, the roll sheet), the present inventors have studied a configuration of a feed tray having a support portion that supports the roll body in a manner of coming into contact with an outer peripheral surface of a lower portion of the roll body. In such a configuration, the roll body is rotatably supported at two support positions that are at the same height level across a lower end of the roll body in a direction intersecting a rotation shaft of the roll body, and a sheet-shaped medium unrolled from the roll body is guided into a path. For example, as shown in
Illustrative aspects of the present disclosure provide a feed tray and an image forming apparatus include the feed tray that can prevent an increase in a size of the feed tray in a horizontal direction while facilitating unrolling of a sheet-shaped medium from a roll body.
One illustrative aspect of the present disclosure provides a feed tray configured to accommodate a roll, in which a sheet-shaped medium is rolled in a roll shape, the feed tray including: a support portion configured to contact an outer peripheral surface of a lower portion of the roll at two support positions with a lower end of the roll being interposed therebetween and to rotatably support the roll; and a path having an inlet disposed between the two support positions and configured to guide the sheet-shaped medium unrolled from the roll, wherein the two support positions are shifted from each other in an upper-lower direction.
Another illustrative aspect of the present disclosure provides a feed tray configured to accommodate a roll, in which a sheet-shaped medium is rolled into a roll shape, the feed tray including: a support portion configured to rotatably support the roll; and a contact member configured to contact at least a part of an outer peripheral surface of a lower portion of the roll and to restrict a movement of the roll in a rotation direction.
Still another illustrative aspect of the present disclosure provides an image forming apparatus including: the feed tray according to the above-described illustrative aspects; a conveyance mechanism configured to convey the sheet-shaped medium of the roll accommodated in the feed tray; an image forming device configured to form an image on the sheet-shaped medium conveyed by the conveyance mechanism; and a housing configured to accommodate the conveyance mechanism and the image forming device, the feed tray being attachable to and removable from the housing.
According to the feed tray of the present disclosure, the two support positions of the support portion that supports the roll body are shifted in the upper-lower direction. Accordingly, it is possible to increase a distance along the circumferential direction of the roll body from one support position, passing through the lower end of the roll body, and up to the other support position while preventing an increase in a separation distance between the two support positions in the horizontal direction. Therefore, it is possible to prevent an increase in the size of the feed tray in the horizontal direction while facilitating unrolling of the sheet-shaped medium from the roll body between a position where the sheet-shaped medium passes through the one support position and a position where the sheet-shaped medium reaches the other support position.
According to the feed tray of another aspect of the present disclosure, the sheet-shaped medium can be easily unrolled from the roll body by bringing the contact member into contact with the outer peripheral surface of the roll body.
According to the image forming apparatus of the present disclosure, the sheet-shaped medium can be easily unrolled from the roll body.
Hereinafter, a printer 100 employing a feed tray 1 according to an illustrative embodiment of the present disclosure will be described with reference to the drawings.
As shown in
As shown in
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As shown in
As shown in
The path 20 is defined by the two inclined surfaces 13a1 and 13b1, the bottom surface 11a of the tray main body 11, and the groove 13b2. The path 20 has an inlet 20a (an inlet formed between upper ends of the two inclined surfaces 13a1 and 13b1) located between the two rollers 14 and 15, and is formed to extend from the inlet 20a to the right in the drawing (in the advancing direction A). Since the path 20 is formed in this manner, the sheet P unrolled from the roll body R can be guided to pass through the path 20 from between the two rollers 14 and 15 (between two support positions Ra1 and Ra2 to be described later) through the inlet 20a. As shown in
The inclined surface 13b1 is formed such that an inclination angle θ1 of the inclined surface 13b1 relative to the horizontal bottom surface 11a1 (a “horizontal plane” of the present disclosure) of the tray main body 11 is larger than an inclination angle θ2 of the inclined surface 13a1 relative to the bottom surface 11a1. As a result, the path 20 has a tapered shape from the inlet 20a along the advancing direction A. Therefore, it is possible to more smoothly guide the sheet P unrolled from the roll body R in the advancing direction A. The inclination angle θ1 is set to an inclination angle at which a jam is less likely to occur even when a leading end of the sheet P unrolled from the roll body R comes into contact with the inclined surface 13b1.
As shown in
The two rollers (“support rollers” of the present disclosure) 14 and 15 extend long along the axial direction of the rotation shaft Rx, and are formed to be slightly longer than a width of the roll body R. The rollers 14 and 15 respectively include shaft members 14a and 15a, and cylindrical members 14b and 15b into which the shaft members 14a and 15a are inserted. The rollers 14 and 15 may each include a plurality of cylindrical members through which the shaft members 14a and 15a are inserted and which are arranged to be separated from one another along the axial direction of the rotation shaft Rx. In addition, a plurality of the rollers 14 and 15 may be disposed in a manner of being separated from one another along the axial direction of the rotation shaft Rx.
The roller 14 is disposed at the center of an upper portion of the base portion 13a in the horizontal direction C, and the shaft member 14a of the roller 14 is supported by the base portion 13a so as to be rotatable about a rotation shaft parallel to the rotation shaft Rx. The roller 14 is disposed upstream of and above the inclined surface 13a1 in the advancing direction A. The roller 15 is disposed at an upper portion of an upstream end portion of the base portion 13b in the advancing direction A, and the shaft member 15a of the roller 15 is supported by the base portion 13b so as to be rotatable about a rotation shaft parallel to the rotation shaft Rx. The roller 15 is disposed downstream of the roller 14 in the advancing direction A. The roller 15 is disposed below the roller 14 and above the inclined surface 13b1 in the upper-lower direction D. As shown in
As shown in
The conveyance device 3 includes three conveyance roller pairs 3a to 3c and a conveyance motor 3M (see
The cutting device 4 is disposed above the conveyance roller pair 3a. The cutting device 4 includes a cutter 4a and a cutting motor 4M (see
The head 5 includes a plurality of nozzles (not shown) formed on a lower surface and a driver IC 5a (see
As shown in
Next, an operation from when the roll body R is accommodated in the feed tray 1 up to when the feed tray 1 is installed to the housing 100a will be described with reference to
When the roll body R is to be accommodated in the feed tray 1, first, the feed tray 2 is removed from the housing 100a. Next, the roll body R is placed on the two rollers 14 and 15 of the support portion 12 as shown in
Next, a user rotates the roll body R in the rotation direction B with a hand or the like. When the roll body R is rotated, a leading end of the sheet P rolled around the roll body R is unrolled from the roll body R and passes through the inlet 20a after the leading end of the sheet P passes through the support position Ra1 and before the leading end of the sheet P reaches the support position Ra2. Thereafter, the two inclined surfaces 13a1 and 13b1 for forming the path 20 guide the leading end of the sheet P into the path 20 in the advancing direction A. Since the support position Ra1 and the support position Ra2 are arranged at different positions in the upper-lower direction, a distance for the leading end of the sheet P to reach the support position Ra2 along a circumferential direction of the roll body R after the leading end of the sheet P passes through the support position Ra1 can be increased even when a separation distance between the two rollers 14 and 15 in the horizontal direction C is not increased, as compared with a case where the two support positions are located at the same position in the upper-lower direction D. Therefore, it is easy to unroll the leading end of the sheet P from the roll body R from a position where the leading end of the sheet P passes through the support position Ra1 up to a position where the leading end of the sheet P reaches the support position Ra2, and it is easy to guide the leading end of the sheet P into the path 20. Then, when the leading end of the sheet P reaches the vicinity of the tip end of the tray main body 11, the rotation of the roll body R is stopped. As a result, when the feed tray 1 is installed to the housing 100a, the sheet P can be fed by the feed roller 2a.
Next, a user installs the feed tray 1 that accommodates the roll body R to the housing 100a, as shown in
As described above, according to the feed tray 1 of the printer 100 of the present illustrative embodiment, the two support positions Ra1 and Ra2 of the support portion 12 that supports the roll body R are shifted in the upper-lower direction D. Accordingly, it is possible to increase a distance along a circumferential direction of the roll body R from a position where a leading end of the sheet P passes through a lower end of the roll body R from the support position Ra1 up to a position where the leading end of the sheet P reaches the support position Ra2 while preventing an increase in a separation distance between the two support positions Ra1 and Ra2 in the horizontal direction C. Therefore, it is possible to prevent an increase in the size of the feed tray 1 in the horizontal direction C while facilitating unrolling of the sheet P from the roll body R between a position where the sheet P passes through the support position Ra1 and a position where the sheet P reaches the support position Ra2. When a separation distance between the two rollers 14 and 15 in the horizontal direction C is increased and the separation distance between the two support positions Ra1 and Ra2 in the horizontal direction C is increased, the path 20 is increased along the horizontal direction C by an amount corresponding to the increased separation distance between the rollers 14 and 15. When the length of the path 20 in the horizontal direction C is increased, an arrangement of various components configuring the feed tray is shifted along the horizontal direction C by an amount corresponding to the increase in the length of the path 20 in the horizontal direction C, and the feed tray is increased in size along the horizontal direction C. In the present illustrative embodiment, since an increase in the separation distance between the two support positions Ra1 and Ra2 in the horizontal direction C is prevented, it is possible to prevent an increase in the size of the feed tray 1 in the horizontal direction C.
One support position Ra1 is higher than the other support position Ra2. As a result, it is easy to unroll the sheet P from the roll body R at an upstream side in the advancing direction A from the lower end of the roll body R. Therefore, it is easy to guide the sheet P into the path 20.
The inclined surface 13b1 is disposed below the support position Ra2, and is inclined downward as the inclined surface 13b1 is separated from the roll body R along the advancing direction A. As a result, the leading end of the sheet P unrolled from the roll body R can be smoothly guided in the advancing direction A. Therefore, it is possible to prevent the occurrence of a jam of the sheet P unrolled from the roll body R in the vicinity of the inlet 20a of the path 20. Although the inclined surface 13b1 according to the present illustrative embodiment has the inclination angle θ1 at which a jam is less likely to occur as described above, it may be possible to reduce the length of the path 20 in the horizontal direction C and prevent an increase in the size of the feed tray 1 by making the inclination angle θ1 close to 90 degrees. However, in the case of making the inclination angle θ1 close to 90 degrees, a jam may be likely to occur in the vicinity of the inlet 20a of the path 20.
Since the support portion 12 includes the two rollers 14 and 15, it is possible to smoothly rotate the roll body R.
In the illustrative embodiment described above, in order to make it easy for the sheet P to be unrolled from the roll body R, the positions of the two support positions Ra1 and Ra2 in the upper-lower direction D are made different by shifting the arrangement positions of the two rollers 14 and 15 in the upper-lower direction D. However, the sheet P may be easily unrolled from the roll body R by bringing a flap 250 into contact with the outer peripheral surface of the roll body R. As shown in
As shown in
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As shown in
The rollers 214 and 215 support the roll body R from below in a state in which the rollers 214 and 215 come into contact with an outer peripheral surface of a lower portion of the roll body R, that is, a lower semicircular region Ra of the outer peripheral surface of the roll body R as shown in
As shown in
The coil spring (a “pressing member” of the present disclosure) 260 is disposed in a manner of passing through one shaft portion 251 of the pair of shaft portions 251. The coil spring 260 is disposed such that one end portion of the coil spring 260 comes into contact with a bottom portion of the recessed portion 213d of the support base 213 and the other end portion of the coil spring 260 comes into contact with the protrusion 252 of the flap 250, and the coil spring 260 presses the flap 250 such that the tip end of the flap 250 is pressed against the outer peripheral surface of the roll body R.
Next, an operation from when the roll body R is accommodated in the feed tray 201 to when the feed tray 201 is installed to the housing 100a will be described with reference to
When the roll body R is to be accommodated in the feed tray 201, first, the feed tray 201 is removed from the housing 100a. Next, the roll body R is placed on the eight rollers 214 and 215 of the support portion 212 as shown in
Next, a user rotates the roll body R in the rotation direction B with a hand or the like. When the roll body R is rotated, the tip end of the flap 250 enters between the roll body R and the leading end of the sheet P, and the leading end of the sheet P is unrolled from the roll body R. The leading end of the sheet P unrolled from the roll body R advances downward outside the flap 250, enters the path 220 from an inlet of the path 220 at an upstream side in the advancing direction A, and advances along the advancing direction A. Then, when the leading end of the sheet P reaches the vicinity of the tip end of the tray main body 11, the rotation of the roll body R is stopped. As a result, when the feed tray 201 is installed to the housing 100a, the sheet P can be fed by the feed roller 2a.
Next, a user installs the feed tray 201 that accommodates the roll body R to the housing 100a. In this manner, the installation of the feed tray 201 that accommodates the roll body R is completed.
As described above, according to the feed tray 201 of the present modification, it is easy to unroll the sheet P from the roll body R by bringing the flap 250 into contact with the outer peripheral surface of the roll R.
The support portion 212 comes into contact with the outer peripheral surface of a lower portion of the roll body R at the two support positions Ra3 and Ra4 to rotatably support the roll body R. As a result, it is easy to replace the roll body R.
The flap 250 comes into contact with the roll body R outside the two support positions Ra3 and Ra4. As a result, it is possible to prevent an increase in the separation distance between the two support positions Ra3 and Ra4 in the horizontal direction C, as compared with a case where the flap 250 comes into contact with a lower portion of the roll body R between the two support positions Ra3 and Ra4.
The path 220 extends horizontally in a manner of passing below the two support positions Ra3 and Ra4. As a result, the sheet P unrolled from the roll body R by the flap 250 can be smoothly guided to pass below the two support positions Ra3 and Ra4.
Since the coil spring 260 is provided, the outer peripheral surface of the roll body R can be reliably pressed by the flap 250. Therefore, it is possible to make it easy to unroll the sheet P from the roll body R.
Although the flap 250 comes into contact with the central portion of the outer peripheral surface of the roll body R in the axial direction of the rotation shaft Rx in the modification described above, the flap 250 may come into contact with at least a part of another portion other than the central portion, or may come into contact with the central portion and at least a part of the another portion.
The flap 250 may be disposed in a manner of coming into contact with the outer peripheral surface of a lower half portion of the roll body R between the two support positions Ra3 and Ra4. In this case, the path 220 is preferably formed in the same manner as the path 20 in the illustrative embodiment described above.
In the modification described above, the coil spring 260 presses the flap 250 such that the tip end of the flap 250 comes into contact with the outer peripheral surface of the roll body R. Alternatively, the flap 250 may be pressed by a pressing member other than the coil spring 260. The rotation center of the flap 250 may be disposed in a manner of being separated further from the rotation shaft Rx than the tip end of the flap 250 in the horizontal direction C and may be disposed lower than the tip end, and the tip end of the flap 250 may come into contact with the outer peripheral surface of the roll body R due to the weight of the flap 250. In this manner, it is not necessary to provide a pressing member, and the structure can be simplified. In addition, the flap 250 may be bent, and a tip end of a corner of a bent portion may be brought into contact with the outer peripheral surface of the roll body R. That is, an intermediate portion of the flap 250 other than the tip end in the longitudinal direction may be brought into contact with the outer peripheral surface of the roll body R.
The roll body R is supported from below by a plurality of rollers 214 and 215 in the modification described above. Alternatively, the support portion 212 may rotatably support both ends of the core member Rc so as to support the roll body R.
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
For example, although the support position Ra1 is located at a position higher than the support position Ra2 in the illustrative embodiment described above, the support position Ra2 may be located at a position higher than the support position Ra1. In this case as well, it is possible to increase a distance along a circumferential direction of the roll body R from a position where a leading end of the sheet P passes through a lower end of the roll body R from the support position Ra1 up to a position where the leading end of the sheet P reaches the support position Ra2 while preventing an increase in a separation distance between the two support positions Ra1 and Ra2 in the horizontal direction C. Therefore, the same effects as those of the illustrative embodiment described above can be obtained.
Although the roll body R is supported from below by the rollers 14, 15, 214, and 215 in the illustrative embodiment and the modification described above, the roll body R may be supported from below by a member other than the rollers (for example, a support surface such as a curved surface) instead of the rollers 14, 15, 214, and 215.
A vertical surface along the upper-lower direction D may be provided instead of the inclined surfaces 13a1 and 13b1 described above. When the roll body R is supported by bringing a member into contact with the outer peripheral surface of a lower portion of the roll body R, the roll body R may have no core and does not include the core member Rc. The present invention can be applied to any feed tray accommodating the roll body R. Further, the present invention can be applied to a feed tray configured to accommodate not only the roll body R but also a cut sheet.
Number | Date | Country | Kind |
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2021-140670 | Aug 2021 | JP | national |