The present invention relates to a feed unit for a fuel cell system for feeding and/or controlling a gaseous medium, in particular hydrogen, which feed unit is provided in particular for use in vehicles with a fuel cell drive system.
In the automotive sector, gaseous fuels will also play an increasing role in future in addition to liquid fuels. In particular, in vehicles with a fuel cell drive system, hydrogen gas flows must be controlled. The gas flows are in this case no longer controlled in discontinuous fashion, as in the case of the injection of liquid fuel, but the gas is extracted from at least one tank, in particular a high-pressure tank, and conducted via an inflow line of a medium-pressure line system to an ejector unit. Said ejector unit conducts the gas via a connecting line of a low-pressure line system to a fuel cell.
DE102018213313 has disclosed a feed unit for a fuel cell system for feeding and/or controlling a gaseous medium, in particular hydrogen. The feed unit in this case has at least one jet pump, which is driven by a motive jet of a pressurized gaseous medium, an outlet of the feed unit being fluidically connected to an anode inlet of a fuel cell. Here, a nozzle is arranged in a main body of the jet pump, the main body of the jet pump having an intake region, a mixing pipe and a diffuser region, and the gaseous medium flowing through said main body in a flow direction which runs parallel to a longitudinal axis of the jet pump.
The feed unit known from DE102018213313 can have certain disadvantages.
Different customer requirements owing to varying fuel cell sizes and fuel cell power ratings can necessitate different sizes of the jet pump with regard to the geometrical form of the internal flow contour, in particular in the region of the mixing pipe, for example mixing pipe radius and/or mixing pipe length, but also in adjacent flow regions of the intake region and/or of the diffuser region. These specific and different customer requirements generate a large number of variants at the individual part level, in particular with regard to the main body of the feed unit, but also at the assembly level, even up to the feed unit as a whole. This gives rise to cost disadvantages owing to high logistical expenditure, manufacturing expenditure, high tooling costs, small batches and variant creation at the start of the value chain.
The invention relates to a feed unit for a fuel cell system for feeding and/or controlling a gaseous medium, in particular hydrogen, having a jet pump, which is driven by a motive jet of a pressurized gaseous medium, an outlet of the feed unit being fluidically connected to an anode inlet of a fuel cell, the jet pump having an intake region, a mixing pipe and a diffuser region, and the gaseous medium flowing through said jet pump in a flow direction III which runs parallel to a longitudinal axis of the jet pump, and the diffuser region being at least indirectly fluidically connected to the anode inlet of the fuel cell.
The embodiment of the feed unit according to the invention offers the advantage that the jet pump has a housing assembly, the housing assembly having the components main body and mixing pipe insert, the mixing pipe insert being exchangeable, in particular during the course of assembly, such that at least two mixing pipe inserts can be installed in the main body. In this way, the advantage can be achieved that, in the case of different customer requirements with regard to the geometrical form of the internal flow contour of the jet pump, the variance can be implemented by way of the mixing pipe insert, whilst the main body remains identical. Here, during the assembly process, a respective mixing pipe insert that satisfies the respectively stipulated requirements with regard to the flow geometry is installed into the main body. The main body remains identical in terms of its geometrical form, irrespective of the customer requirements. An identical main body of the jet pump can thus be used for different customer requirements and/or geometrical forms of the internal flow contour of the jet pump. In this way, the number of variants at the individual part level, in particular with regard to the main body of the feed unit, but also at the assembly level, even up to the feed unit as a whole, can be reduced. In this way, the advantage can be achieved that logistical expenditure and/or manufacturing expenditure can be reduced, whereby logistical costs and/or manufacturing costs can be reduced. Furthermore, tooling costs can be reduced, because the batch sizes for the main body are increased. Here, the costs for the feed unit as a whole can be reduced, whilst the manufacturing time and/or production time for the respective feed unit can furthermore be reduced.
The subclaims relate to preferred refinements of the invention.
In one advantageous embodiment of the feed unit, the components main body and mixing pipe insert together at least partially form the flow regions intake region, mixing pipe and diffuser region in the interior of the jet pump. In this way, it is at least approximately possible for the part of the inner flow contour of the jet pump to be implemented by way of the main body and the mixing pipe insert, whereby manufacturing costs can be reduced, because it is only in these two components that the geometry of the flow contour must be formed by means of a manufacturing process. The formation of the mixing pipe insert in accordance with the invention offers the advantage that the manufacturing costs for this component can be greatly reduced, because it can be produced using relatively inexpensive methods, for example by turning. In this way, the costs of the feed device as a whole can be reduced.
In one particularly advantageous refinement of the feed unit, the at least two mixing pipe inserts have a different mixing pipe radius and/or a different mixing pipe length, the mixing pipe length running parallel to the longitudinal axis, and the mixing pipe radius running orthogonally with respect to the longitudinal axis. In this way, the advantage can be achieved that the product variance of the feed unit is shifted almost entirely into the mixing pipe insert as a component, whereby the manufacturing costs and/or logistical costs for the production of the feed unit can be reduced. The possibility of installing different mixing pipe inserts with different mixing pipe radii and/or different mixing pipe lengths enables a large number of flow contours to be implemented in the jet pump and in the feed unit, which satisfies the respective customer requirements. The required mixing pipe radius and the required mixing pipe length are influenced by factors such as required volume flow rate, pressure, ideal operating point of the fuel cell, number of jet pumps installed in the fuel system, temperature, and power of the overall vehicle and/or of the fuel cell. Different customer requirements to which the feed unit and/or the jet pump are subject can now be satisfied by virtue of a respective suitable mixing pipe insert being installed during the assembly process, whilst the standard main body of the jet pump can be maintained. The efficiency of the jet pump can thus be improved, whilst the overall costs, in particular the manufacturing costs, for the jet pump and for the feed unit can be reduced.
In one advantageous embodiment of the feed unit, the main body has at least one first shoulder on its inner diameter, and the mixing pipe insert has in each case at least one second shoulder in the region of its outer diameter. In this way, fast and inexpensive assembly is possible by virtue of the respective required mixing pipe insert being pushed into the main body in the direction of the longitudinal axis.
Here, the mixing pipe insert is fixed orthogonally with respect to the longitudinal axis such that said mixing pipe insert is at least indirectly in contact, by way of its outer diameter, with the inner diameter of the main body. In the direction of the longitudinal axis, the mixing pipe insert is fixed in one direction by the second shoulder, which is in contact with the first shoulder of the main body. The mixing pipe insert may furthermore be cooled prior to the assembly process in order to reduce its outer diameter and thus allow easier assembly.
In one particularly advantageous embodiment of the feed unit, the feed unit has a dosing valve in addition to the jet pump, whereby the feed unit is designed as a combined valve-jet pump arrangement. In this way, the advantage can be achieved that, firstly, as short a flow connection as possible can be realized between the dosing valve and the jet pump, because both components are situated spatially directly adjacent to one another in the common main body, and/or the flow connection between the two components has at least approximately no flow diversions. Here, friction losses between the gaseous medium and the flow line can be reduced, whereby the efficiency of the feed device can be improved. Secondly, through the advantageous embodiment of the feed unit as a combined valve-jet pump arrangement in which the dosing valve and the jet pump are arranged in and/or the main body, the surface area of the two components can be reduced, resulting in improved cold-start capabilities of the feed unit. The components dosing valve and jet pump thus cool down more slowly when the vehicle is parked in the presence of low temperatures. Faster heating of the components dosing valve and jet pump configured as a combined valve-jet pump arrangement is also possible. In this way, the likelihood of failure of the feed unit can be reduced, for example owing to reduced ice bridges in the system or in the components, and the service life of the feed unit can be lengthened.
In one particularly advantageous refinement, a heating element is situated between the main body and the mixing pipe insert. In this way, an improved cold start procedure of the jet pump and/or of the feed unit as a whole can be achieved in that, if the vehicle as a whole and/or the fuel cell system are/is at a standstill for long periods of time in the presence of low temperatures below 0° C., at which any water present in the gaseous medium can form ice and/or ice bridges in the region of the internal flow contours. Here, damage to flow-relevant surfaces of the jet pump and/or of downstream and further components of the jet pump can occur as a result of the sharp-edged ice bridges damaging the surfaces. During a cold start procedure, the heating element can be used to melt and thus eliminate the ice bridges before the commencement of operation of the feed unit and the fuel cell system as a whole. In this way, the likelihood of failure of the feed unit can be reduced, for example by way of reduced ice bridges in the system or in the components, and the service life of the feed unit can be lengthened.
According to one advantageous embodiment the feed unit, the main body and the mixing pipe insert are composed of different materials. In this way, the advantage can be achieved that the material of the main body is selected in order to satisfy the requirements with regard to compressive strength or corrosion resistance, whereas the material of the mixing pipe insert is selected such that said material can be processed quickly and inexpensively. In this way, the costs for the jet pump and for the feed unit can be reduced by virtue of the fact that the different requirements to which the main body and the mixing pipe insert are subject can be satisfied in the best possible manner through a selection of different materials. Furthermore, the service life of the jet pump can thus be lengthened, and/or the overall weight of the feed unit can be reduced.
In one advantageous refinement, the mixing pipe insert has a high surface quality and/or low surface roughness in the region of the flow channel. In this way, the advantage can be achieved that the friction losses between the gaseous medium and the internal flow contour of the jet pump and/or of the feed unit can be reduced. The efficiency of the feed unit can thus be improved.
In one particularly advantageous embodiment of the feed unit, the mixing pipe insert is produced at least partially from a material that has a low heat capacity and/or high thermal conductivity. In this way, it is possible in a targeted manner for only the mixing pipe insert to be heated during a cold start process, whilst the main body does not also need to be heated in its entirety. In this way, the heating power can be reduced because the mixing pipe insert can be warmed up more quickly than the main body, whereby the operating costs for the feed unit in particular during a cold start procedure can be reduced.
The invention is not restricted to the exemplary embodiments described here and the aspects highlighted therein. Rather, numerous modifications are possible within the scope specified by the claims, which modifications fall within the abilities of a person skilled in the art.
The invention will be discussed in more detail below on the basis of the drawing, in which:
The illustration as per
Here, the jet pump 4 has a first inlet 28, a second inlet 36a, an intake region 7, a mixing pipe 9 and a diffuser region 11. The metering valve 10 has the second inlet 36b and a nozzle 12. The dosing valve 10 is in particular pushed into the jet pump 4, in particular into an opening in the main body 8 of the jet pump 4, in the direction of a longitudinal axis 52.
After passing through the mixing pipe 9, the mixed medium to be fed, which is composed in particular of the recirculation medium and the motive medium, flows in the flow direction III into the diffuser region 11, wherein a reduction of the flow speed may occur in the diffuser region 11. From there, the medium flows, for example, onward into the anode region 38 of the fuel cell 32.
The feed unit 1 from
According to the invention, the dosing valve 10 may be designed as a proportional valve 10 in order to allow an improved dosing function and more exact dosing of the motive medium into the intake region 7 and/or the mixing pipe 9. In order to further improve the flow geometry and the efficiency of the feed unit 1, the nozzle 12 and the mixing pipe 9 are of rotationally symmetrical design, wherein the nozzle 12 runs coaxially with respect to the mixing pipe 9 of the jet pump 4.
It is also shown in
Different requirements, in particular customer requirements, to which the recirculation capability of the jet pump 4 is subject can lead to high variance with regard to the individual optimum internal geometry in the region of the central flow region 19 of the jet pump 4. In many cases, the designs of the optimum geometry differ significantly only in the region of the mixing pipe 9 and/or of the directly adjacent flow regions of intake region 7 and/or diffuser region 11. A modular construction of the feed unit 1 is therefore proposed in which the variance in the region of the flow geometry is shifted into the mixing pipe insert 17 as a component, and the design of the main body 8 of the jet pump 4 remains unchanged. In this way, the number of identical parts can be increased, and costs, in particular variance costs, can thus be reduced. The feed unit 1 thus has, for example, a “platform” housing assembly with a customer-specific mixing pipe insert 17.
It is furthermore advantageous here if the main body 8 and the mixing pipe insert 17 are composed of different materials. Here, the mixing pipe insert 17 is advantageously produced at least partially from a material that has a low heat capacity and/or high thermal conductivity, in particular in relation to the material of the main body 8. In this way, fast heating of the mixing pipe insert 17 by means of the heating element 27 can be achieved, whilst the main body 8 is heated up only slightly. The energy for unnecessarily heating up the main body 8 can thus be reduced, because it is sought only to thaw the ice bridges in the region of the surface of the mixing pipe insert. It is furthermore advantageous if the mixing pipe insert 17 has a high surface quality and/or a low surface roughness in the region of the flow channel, in particular in relation to the main body 8. The flow contours for which a high surface quality and/or low surface roughness give(s) rise to lower friction losses between the gaseous medium and the feed unit 1 are in this case situated at least approximately exclusively in the region of the mixing pipe insert 17. The production costs for the feed unit 1 can thus be reduced, whilst the efficiency of the feed unit 1 can be increased.
As can also be seen from
Number | Date | Country | Kind |
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10 2020 207 269.8 | Jun 2020 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/061071 | 4/28/2021 | WO |