This invention relates to a switched mode power supply, a method of operating a switched mode power supply, a controller for switching a switched mode power supply, and a communication technique for switching between different modes of operation.
Switched mode power supplies (SMPS) are widely used to supply voltages in applications such as televisions, free-standing mains adaptors and the like. The applications typically operate in a number of modes, each activated when a different load is applied to the power supply. A standby mode is commonly adopted when, for example, a television is to remain powered but with reduced functions and reduced power consumption. In this mode the television will not output a picture or sound, but some circuitry remains active so as to be able to detect input from an associated remote control.
The relative power consumption of the SMPS and application when operating in such a standby mode is low. However, applications tend to operate for longer periods in this mode and consequently there is a continued desire to reduce the power consumption when operating in a low power mode.
An example of a known SMPS circuit 11 is shown in
The output power is determined by high frequency switching of the current through the primary winding, regulated by the MOSFET 18. The average number of switching operations per unit time, and the current caused to flow in the transistor 18 in each switching operation, together determine the average power transmitted to the load.
In order to regulate the supply to the required output (output voltage and/or current), a feedback operation is employed to communicate e.g. the output voltage on the secondary side of the transformer 12 to the controller IC 15 on the primary side. For safety reasons the output of the SMPS circuit 11 is floating with respect to the input which is in general connected to the mains grid. For that reason an electrical isolation between the primary and secondary side of the transformer 12 is needed and achieved by using an opto coupler 20. This comprises an LED and a phototransistor. The current through the LED (ILED) is proportional to the voltage across the output terminals 14a,14b, and therefore determines the brightness thereof. The light output from the LED is detected by the phototransistor which then sends a signal to the Ctrl input 3 of controller IC 15. The current flow through the primary winding of transformer 12 is then regulated by the controller IC 15 accordingly.
When the load is small the SMPS 11 can be made to operate in a low power mode so as to save power. One such known method is to provide a ‘burst mode’ wherein the periodic switching of the MOSFET 18 is interrupted so as to reduce the number of switching operations thereof. Therefore, in the ‘burst mode’ there are switching cycles comprising bursts of high frequency power pulses separated by periods in which there are no power pulses at all. This known technique, which is described in more detail below, is disclosed in the document “Data Sheet TEAL 507”, published by Philips Semiconductors on 5 Dec. 2000 and can be implemented by the circuit depicted in
Burst mode is a cyclic mode of operation that can be used to reduce the power consumption below 1 W at stand-by. During burst mode the controller IC 15 is active (generating gate pulses to MOSFET 18) for only a short time and for a longer time inactive waiting for the next burst cycle. In the active period the energy (power) is transferred to the secondary side of transformer 12 and stored in the buffer capacitor CSTAB in front of the linear stabilizer 24 as described below. During the inactive period the load (e.g. a microprocessor, not shown) discharges this buffer capacitor CSTAB. In this mode the controller makes use of the so-called “safe-restart mode”.
For a more detailed description of one switching cycle in the burst mode (herein called “burst cycle”), three time intervals are defined:
As the skilled person will recognise, VCC is the supply voltage to controller IC 15, and is supplied to pin 1 thereof to switch the controller IC on and off. The controller IC 15 is switched on when VCC is equal to a start voltage Vstart. A capacitor CVcc is connected between pin 1 and ground, which discharges linearly when the supply voltage to controller IC is switched off, thereby maintaining a linearly decreasing supply voltage VCC to pin 1. When this supply voltage reaches a threshold called the “under voltage lock out” voltage VUVLO the controller IC 15 switches off, according to the so-called safe-restart mode.
During the first time interval, t1, controller IC 15 generates a gate pulse to MOSFET 18 which switches at high frequency, so that energy is transferred from the primary to the secondary side of transformer 12, which results in a ramp-up of the output voltage (VSTAB) in front of the linear stabilizer 24. When enough energy is stored in the capacitor CSTAB the controller IC 15 will be switched-off as follows.
During the time interval t1, current pulses are generated at the secondary side of transformer 12 by the current pulse generator 22 switching its associated transistor 26 to allow current ILED to flow into opto coupler 20. The pulses are transferred to the primary side via the opto coupler 20 and increase in magnitude as the buffer capacitor CSTAB is charged, as shown in
During the second time interval, t2, the VCC capacitor CVCC is discharged to VUVLO. The output voltage (VSTAB) will decrease depending on the load as buffer capacitor CSTAB discharges.
The third interval, t3, starts when the supply voltage from capacitor VCC reaches the under voltage lock out voltage VUVLO and the controller IC 15 switches off. An internal current source (not shown) then charges the VCC capacitor CVCC. Once the VCC capacitor CVCC is charged to the start-up voltage level Vstart the controller IC 15 is switched back on, the driver (IC pin 6) is activated and a new burst cycle is started.
With reference to
It would be desirable to provide an improved SMPS which is insensitive to load changes at any point in time during a switching cycle of a burst mode of operation or the like, without using a large energy storage device.
According to one aspect of the present invention there is provided a power conversion circuit having a first mode of operation having switching cycles and a second, normal mode of operation, the power conversion circuit comprising: a switched mode power stage having input terminals on a primary side of a transformer for receiving power, output terminals on the secondary side of the transformer for supplying output power to a load, and a controller on the primary side of the transformer for controlling the switching of power from the primary side to the secondary side of the transformer; the power conversion circuit further comprising feedback circuitry, on the secondary side of the transformer, for providing a feedback signal to a control input of the controller, wherein the feedback signal indicates the end of a switching cycle in the first mode of operation.
By providing a feedback signal that indicates the end of a switching cycle in the first mode of operation, it is possible for the power conversion circuit to smoothly, and substantially immediately, transition to the second, normal mode of operation if a load is applied during a switching cycle.
In one embodiment, the switched mode power stage further comprises a buffer capacitor coupled in parallel across the secondary side of the transformer for storing charge in the first mode of operation, wherein the feedback circuitry provides a signal which indicates the end of a switching cycle in the first mode of operation in response to a drop in voltage across the buffer capacitor.
In another embodiment, the first mode of operation is a standby burst mode of operation and the second mode of operation is a normal mode of operation. Typically, and the feedback circuitry provides a feedback signal with indicates both the start and the end of a burst mode switching cycle.
Advantageously, this embodiment provides a system which not only provides for the communication of the start of a burst mode switching cycle in the standby mode to the controller circuit but also provides for the monitoring and communication of the end of a burst mode switching cycle. When implemented in an SMPS circuit, this enables a reduction in the size of the aforementioned buffer capacitor CSTAB on the output side thereof. In particular, if a load is applied to the output of the SMPS circuit during the burst mode switching cycle, the feedback circuitry provides a feedback signal indicating the (possibly early) end of the switching cycle. The normal mode of operation is then substantially immediately resumed, thus avoiding the need for a large buffer capacitor.
The beginning and end of the switching cycles in the first, standby mode of operation may be detected by monitoring the VSTAB voltage level. Preferably, the monitoring of the end of the switching cycle of the first, standby mode period can be done by providing means for detecting a minimum voltage VμC on the capacitor CSTAB and providing a corresponding signal to the controller.
In one embodiment, the feedback circuitry is arranged to provide a feedback signal to the control input: to regulate the output voltage in the normal mode of operation, and to indicate the start and end of the burst mode switching cycle in the standby mode of operation, wherein the feedback signal indicating the end of the burst mode switching cycle initiates the start of switching of power from the primary side to the secondary side of the transformer.
In accordance with another aspect, the present invention provides a power conversion circuit arranged to be switchable between first and second modes of operation and comprising: a switched mode power stage having input terminals on a primary side of a transformer for receiving power, output terminals on a secondary side of the transformer for supplying output power to a load, and a mode monitoring input on the primary side of the transformer for receiving feedback signals to act on mode changes; the power conversion circuit comprising feedback circuitry arranged to supply to the mode monitoring input a feedback signal which indicates an operating status of the power conversion circuit.
In accordance with yet another aspect, the present invention provides an electronic device incorporating a power conversion circuit according to any one of the aforementioned aspects of the present invention.
In accordance with another aspect, the present invention provides a method for operating a power conversion circuit in a first mode of operation, the first mode of operation having switching cycles, the power conversion circuit comprising a switched mode power stage having input terminals on a primary side of a transformer for receiving power, output terminals on the secondary side of the transformer for supplying output power to a load, a controller on the primary side of the transformer for controlling the switching of power from the primary side to the secondary side of the transformer and feedback circuitry on the secondary side of the transformer, for providing a feedback signal to a control input of the controller dependent on a voltage output level (VSTAB) at a node on the secondary side of the transformer, the method comprising: providing a feedback signal at a first signal level in response to the feedback circuitry detecting a maximum voltage level at the node; in response to the feedback signal at the first signal level, stopping the switching of power from the primary side to the secondary side of the transformer; thereafter, providing a feedback signal at a second signal level; providing a feedback signal at a third signal level, in response to the feedback circuitry detecting a minimum voltage output level at the node, and in response to the feedback signal at the third signal level, starting the switching of power from the primary side to the secondary side of the transformer.
Thus, the present invention relates a power conversion circuit for a switched mode power supply that offers or permits improvements over the known devices. Various novel concepts, inventive concepts and specific embodiments are disclosed herein, particularly but not exclusively with reference to the accompanying drawings.
Further features and advantages of the present invention will become apparent from reading of the following detailed description of preferred embodiments, given by way of example only, and with reference to the accompanying drawings, in which:—
Like components are given the same reference numerals in the different drawings.
With reference to
In accordance with an embodiment of the invention, unlike the known SMPS circuit of
The end of a burst standby mode can represent itself in two ways; either by the lack of initiation of new burst cycle (i.e. new burst pulses) and a smooth change over to normal mode, or by a sudden voltage drop on CSTAB. In accordance with a preferred embodiment of the present invention, a sudden drain on CSTAB is detected as indicating the end of a burst cycle in standby mode and this is communicated to the controller 15. The SMPS circuit then returns to normal operation by a smooth and substantially immediate transition between modes with no system reset. By monitoring for, and communicating, the end of a burst cycle in the standby mode, the system of the present invention enables an almost immediate switch from the standby mode of operation to the normal mode of operation upon application of a load during a burst cycle. In this way, the required output is more easily maintained with minimal drain on buffer capacitor CSTAB. Thus, the present invention may be implemented with a buffer capacitor CSTAB of reduced size in comparison to conventional arrangements.
The feedback circuitry 50 further comprises a pair of series connected resistors 30, 31, connected to the output line 14a in front of the capacitor between outputs 14a and 14b. Switch S1 is connected across resistor 31. Diode Z1 is connected to a node Y between resistors 30 and 31 and to the opto coupler 20 via a resistor. Finally, parallel-connected capacitor 33 and resistor 32 combination is also connected, via diode Z2, to the opto coupler 20, as shown in
In normal mode of operation, switch S1 is open and the output voltage Vo is controlled by the feedback circuitry 50 in a conventional manner as explained above in relation to the circuit of
In standby mode of operation, when switch S1 is closed, a replica of the output voltage is no longer present across diode Z1, and no control of the output voltage is possible. Consequently, the output voltage Vo and, due to the coupled outputs of the transformer 12, VSTAB will rise. When VSTAB increases to the level that diode Z2 starts to conduct a current ILED will start to flow through the opto coupler 20. For diode Z2 a zener diode is used in the preferred arrangement, although the skilled person will appreciate that various alternative arrangements (such as combinations of NPN's and zener diodes) may be used to implement the present invention.
Since closing S1 represents entering a standby mode and therefore a low output load condition the rise in Vo and therefore in VSTAB and ILED will be steep leading to a pulsed current flowing through opto coupler 20. This pulse will be detected by the controller IC 15 on Ctrl pin input (pin 3) as being the start of a burst cycle and will switch off the driver pin 6, which drives the gate of MOSFET 18, of controller 15. Capacitor 33 in the feedback circuitry 50 improves the steepness and more or less defines the top level of the pulse. At the moment the controller 15 stops switching, Vo and, due to the transformer coupling, VSTAB will drop. Resistor 32 will discharge capacitor 33 in such a way that the voltage drop of capacitor 33 with respect to ground is faster then the voltage drop of VSTAB with respect to ground. Consequently, a mid level current through zener diode Z2 and opto coupler 20 remains, corresponding to Iburst
By maintaining this mid-level current level or offset level, Iburst
Thus, referring to
Immediately after the burst pulse the feedback circuit 50 continues to generate a mid level signal Iburst
The feedback circuit 50 detects when the voltage VSTAB reaches the minimum level VμC
Between switching cycles, as shown in
Thus, in the illustrated embodiment, monitoring of the start and end of a burst cycle of the standby mode is achieved by the feedback circuit 50 detecting the maximum and minimum voltage levels VSTAB on the capacitor CSTAB of the SMPS circuit 11. Both these voltage levels VμC
As the skilled person will appreciate, when the conventional burst mode technique of charging and discharging the Vcc capacitor is applied, the converter does not immediately resume operation when the burst hold signal drops from Iburst
In contrast to known arrangements, three or more current levels ILED are provided through the opto coupler 20, corresponding to a normal mode level, burst pulse level and an intermediate burst hold level. As the skilled person will appreciate, by providing one or more additional current levels, in accordance with the invention, it is possible to convey not only information concerning the mode of operation but other types of information, for example status updates relating to protection and safety features, which can be discriminated by the controller 15.
It will be appreciated that the power conversion circuit of the present invention has numerous advantages over the conventional SMPS circuit.
For example, by definition, the circuit provides for proper mode changes from normal mode of operation to standby and back. No system reset of hang up is possible.
Since the size of the capacitor CSTAB is not constrained, like the known circuit configuration, by the worst case condition of returning back to normal mode immediately after standby mode, the value of CSTAB may be reduced, thereby enabling cost reductions. For example, in a typical CRT-TV SMPS, the capacitor may be reduced from 3300 μF/16V to 68 μF/16V.
Moreover, less and adjustable voltage ripple adjustment is possible without increase of the buffer capacitor.
Burst mode frequency can be adjusted in an easy way and does not affect the other modes of operation.
Although the controller in the described embodiments takes the form of an integrated circuit (IC), its functions may equally be implemented in other forms.
As the skilled person will appreciate, the feedback circuit shown and described in the illustrated embodiment is just one example of many possible circuit configurations for providing for the intermediate burst hold current level and a signal change in response to a change in load at the end of a burst cycle which may correspond to the end of a standby period. Many other circuit arrangements for implementing the present invention are possible and contemplated.
Moreover, the Iburst
As will be clear to the skilled person, the present invention may be extended to communicate different kinds of feedback information, e.g. operating status can be communicated using the feedback technique.
In summary, there is provided a power conversion circuit which may be implemented in a switched mode power supply (SMPS). The circuit is arranged to be switchable between a normal mode of operation and a burst standby mode of operation. A switched mode power stage has a controller with a control input for receiving feedback signals. The circuit comprises an opto coupler arranged to supply to a controller a feedback signal from feedback circuitry which indicates the start and the end of a burst cycle in the standby mode. Advantageously, this allows the SMPS to react quicker to loads applied when in the burst standby mode, and avoids the need for a relatively large buffer capacitor to supply voltage between burst pulses. The SMPS may be incorporated in an electronic device which has a normal mode of operation and a standby mode of operation such as a television.
From reading the present disclosure, other variations and modifications will be apparent to the skilled person. Such variations and modifications may involve equivalent and other features which are already known in the art, and which may be used instead of, or in addition to, features already described herein.
Although the appended claims are directed to particular combinations of features, it should be understood that the scope of the disclosure of the present invention also includes any novel feature or any novel combination of features disclosed herein either explicitly or implicitly or any generalisation thereof, whether or not it relates to the same invention as presently claimed in any claim and whether or not it mitigates any or all of the same technical problems as does the present invention.
Features which are described in the context of separate embodiments may also be provided in combination in a single embodiment. Conversely, various features which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination. The applicant hereby gives notice that new claims may be formulated to such features and/or combinations of such features during the prosecution of the present application or of any further application derived therefrom.
Number | Date | Country | Kind |
---|---|---|---|
05103902.2 | May 2005 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB2006/051452 | 5/9/2006 | WO | 00 | 10/30/2008 |